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Automatically wraps flat sleeves around randomly supplied rectangular trays
Accepts products randomly or back to back
No mechanically synchronized running parts.
Servo powered pick & place sleeve feeder
Overhead drive conveyor with flexible grippers
No-tool size changeovers with digital readouts
Metric construction
Compact stainless steel frame
PLC control system with touch screen interface
Washdown construction
Speed: Up to 60 sleeves per minute
Full safety guarding
Casters and leveling feet for portability
Available for quick delivery
Ink Jet coding is also available
Length 3 - 10 (75 - 250mm)
Width 3 - 9 (75 - 225mm)
Depth ¾ - 3 (20 - 75mm)
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Compact Auto Load Cartoner for smaller carton sizes
- Right or Left hand load construction
- Multi-head rotary carton feeder
- Horizontal powered carton hopper mounted over the frame
- Automatic barrel cam inserter with retract system
- 6' (1.83m) product infeed conveyor frame
- Side shifting infeed buckets
- Powered discharge belts
- Unloaded product discharge chute
- Allen Bradley PLC control system with touch screen interface
- OMAC PackML state model programming
- No product/No carton and No carton/No load sensing
- Digital readouts for size changes
- Oilless vacuum pump
- Category-3 safety system with full safety guarding
- Compact welded tubular steel frame, 87 x 58” (2.21 x 1.47m)
- Castors for portability and leveling feet
- Metric construction
- Group lubrication
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Automatically erects vertical end load cartons that are filled by hand and then automatically closed
- Cartons are run vertically, allowing the product can be dropped in via gravity
- Ideal for loose fill or multi-count products
- 6' long load table with space for two or more operators
- Speed: variable up to 200 cpm
- Adjustable flight lugs or fixed size carton buckets
- High capacity, adjustable, easy to load carton hopper
- High speed rotary carton feeder
- Nordson ProBlue hot melt glue system or tablock tuck carton closing
- Relay control system with push button interface
- Easy adjustments with screw shafts and handles
- Uses adjustable carton flight chains or fixed size carton buckets
- Full safety guarding
- Large standard carton size range with several options to extend the limits
- Casters and leveling feet for portability
- Over 20 machines installed worldwide
- Metric construction
- Servo powered model can run either Continuous or Intermittent motion
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CMV® Constant Motion Vertical Cartoner
The venerable OYSTAR Jones CMV® workhorse cartoner provides an economical and highly versatile solution to nearly every kind of semi-automatic packaging application. With over 1500 CMV® constant motion vertical cartoning machines installed since 1949, these packaging machines have established a solid reputation for consistent performance.
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Wraptor® - Paperboard Wraparound Cartoner
R. A. Jones Wraptor machines are a family of food and beverage packaging machines that are flexible and reliable. The Wraptor cartoner allows the customer to choose wrap suppliers and substrates that best suit their packaging needs, with minimal changeover time. Carton Speeds can reach to over 250 per minute, with higher speed options available. The compact frame of the Wraptor allows a fit in the tightest layouts, and is designed for easy cleaning and maintenance. To ensure quality, overhead wrap control is throughout the entire compression and transport section.
Features and Benefits
- Up to 250 cartons per minute, higher speeds available
- Overload protection for transport, overhead wrap control, product mertering and product transfer
- 6 foot blank magazine with power feed
- Available for cans, bottles (glass or plastic), cups, bowls, tubs
- Color touchscreen operator interface
- Metric design
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The MP series includes a wide range of automatic multipackers, for the packing of various products in die-cut cardboard sleeves.
Being designed to offer great flexibility, the MP series allows to handle many different pack collations and provides outputs up to 300 packs per minute.
Products can be packed either in 'over the top' or in 'neck through' style.
Options to fold and form top gusseted retaining flaps are available, so that products can be better contained into the pack.
Pack formation is carried out in-line through smooth and continuous motions.In addition the hot melt sealing process ensures complete pack integrity, rigidity and stability.
At the multipacker outlet packs can be turned by 90° and divided into different rows, thanks to the RD pack turner/divider. This pack turner/divider can be installed on all machines of the MP series.
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CARTON STAR™ semi-automatic machine to pack products into cartons with tuck-in closure. Designed in order to aid cleaning and inspection.
Capable of handling all types of closure: tuck-in, hot-melt glue, mixed or tamper evident. Can process speeds up to 140 BPM*.
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Centurion® – Large Center Cartoner
The OYSTAR Jones Centurion cartoner is an economical packaging solution with high speeds and a fast change over time. This large center cartoning machine has bag in box capabilities which can change from single bag to multi-bag products in less than thirty minutes, and can produce 160 cartons per minute. It is designed to stand the rigors of high volume production, yet is priced within reach of smaller operations.
Featuring a corrosion resistant aluminum frame, a 48” mid-level powered carton magazine and hinged door guarding, the OYSTAR Jones Centurion can be your advanced packaging solution.
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Automatic High Speed End Load Cartoner
MKH-4
MACHINE SPECIFICATION
The MKH-4 series is a fully automatic cartoner system designed to end-load a variety of products into a boxes. The MKH-4 cartoner automatically opening sleeves style cartons for product loading, using a three head rotary feeder erects cartons with the flow of the machine. The MKH-4 is extremely easy and fast carton size change (with in 10 - 15 Min). The MKH-4 has a special and simple design for over load feeding system. The MKH-4 has a feeding control on the feeders, while no product, the feeder is No move. All drive mechanics are visible through transparent windows for maintenances prevent. the MKH-4 machine is easy clean and access to all parts.
Designed for quiet low maintenance Operation.
LEAD also offers a wide variety of loader, accumulation, and in feed sections to solve your toughest case packaging needs.
PRODUCTION SPEED
Up to 120 carton per minute. Final speed dependent of product and product orientation.
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Horizontal, continuous motion automatic cartoner with, proven robustness and efficiency, utilizing advanced technology. It combines simplicity, flexibility, high productivity with low maintenance cost.
CHARACTERISTICS :
- Robust, practical, proven and versatile equipment.
- Continuous operation mode reaches up to 200 cartons/min.
- Carton feeding belt ergonomically positioned to minimize operator strain.
- Easy controlled by the operator, thru touch”screen color HMI, model PanelView 700.
- Carton opening system with counter vacuum pre”break system.
- Independent carton and leaflet insertion systems.
- Leaflet and/or carton bar code verification.
- Product detection sensor monitors proper insertion of product.
- Complete format change over (all carton and leaflet dimensions) takes between 20 to 30 min.
- Automatic transfer for blisters, bottles, tubes, bags and many other products.
- Safety system meets international standards.
- Many accessories are available as an option: Leaflet folder (GUK), bar code reader, etc.
- Machine designed for 24 h operation with very low maintenance level.
- Total after sales support from IWKA Packaging around the world.
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Continuous motion cartoner including:
- Hot glue applicator with sensor activation,
- PLC Allen Bradley model 1200,
- Power 400 VAC, 3 phase, 4 kW,
- Air power 5.5 bar,
- Minimum carton size : 50 x 25 x 125 mm,
- Max carton size: 250 x 100 x 300 mm,
- Output 200 cart/minute depends on product.
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MACHINE SPECIFICATION
The MKV-1 series is a fully automatic cartoner system designed to pack a variety of products into a boxes. The MKV-1 cartoner automatically opening sleeves style cartons for product loading, The MKV-1 is extremely easy and fast carton size change (with in 20 Min.) The MKV-1 have a special and simple design for over load feeding system. The MKV-1 have a feeding control on the feeders, while no product, the empty box is auto' rejected.
The MKV-1 machine is easy clean and access to all parts.
Designed for quiet low maintenance.
Operation
LEAD also offers a wide variety of loader, accumulation, and infeed sections to solve your toughest case packaging needs.
PRODUCTION SPEED
Up to 100 carton per minute.
Final speed dependent of the product, product orientation and width.
ELECTRICAL REQUIREMENTS
Input Power: 240/480 volt, 3 phase, 60 Hz other required is available
Control Circuit: 24 VDC
Net weight: 1200 Kg
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Continuous motion vertical cartoning machine, specially designed for cartoning of uneven, unstable productos or of difficult operation, as well as in the cases of products manufactured in small batches and whitch carton dimensions are frequently changed, and for multiple productos packs conditioned in a single carton. It allows working in automatic and semi-automatic mode.
INNOVATIONS:
Cartons type Flip-Top
Cartons with frontal window
Cartons model “cathedral”
Transference of bottles until 80/min.
Cartons with lateral hurdy-gurdy
New bascule protections with inferior closing
Electric panel with integrated command
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Operation
Vertical continuous cartoning machine for erecting, loading and closing of pre-glued carton sheets. Products can be loaded and packed vertical into so-called American Cases (RSC-fold boxes).
Products
Heavy products like o-filters, bottles or technical articles in fold boxes with plug in flap.
Design
High format variability in diameter and pack height.
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In any industry, it has become necessary to innovate and streamline production processes to create better and more efficient workflows. Increasing demands, newer technologies, and more competition means, to stagnate is to lose out. The field of packaging is no different, and is a dynamic, ever-changing area of great potential and progress. It is in this vibrant atmosphere that Pam-Pac has moved to the forefront with unique packaging solutions offered through a range of blister-packing and cartoning machines for pharmaceutical as well as nonpharmaceutical applications.
The Sleeve Cartoning machine designed & developed by Pampac, enables insertion of blisters into a sleeve, without end closures or tuck-in flaps. Its detailed features are as follows:
Features
- No changeover parts are required for different blister sizes; it is a Universal machine
- As an option, the machine can be offered with a stainless steel finish
- The Magazine holds upto 1500 cartons.
- Verifies bar code or any other special code recognition.
- Rejects unacceptable cartons
- Minimal change-over & setup time.
- Visible product path.
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Sleeving
Serie MP
Carton sleeving machines for packaging of single or multiple products-medium-high speed.
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CARTON WRAPPING MACHINE CRW6K
A wrap around sleeve machine for wide variety of products.
Capacity : up to 120 packages/minute
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WRAP 8
- Product infeed on SINGLE ROW
- Possibility of inserting DOUBLE LAYER
- Possibility of running COMBINED LINES
- Feeding, guides and parts in contact with product made of STAINLESS STEEL
WRAP 18
- MULTI-ROW product infeed
- Possibility of DOUBLE LAYER
- Possibility of running COMBINED LINES
- Compact machine
- Feeding, guides and parts in contact with product made of STAINLESS STEEL
Wrap 25-35-45 INOX STANDARD
WRAP 25-35
- TILTED carton magazine
- Possibility of processing round and square products without replacing parts
- Automatic product (carton) height adjustment
- Possibility of processing tray with minimum height of 50 mm
- PLC SIEMENS- Pneumatica Festo commercial components
- Possibility of running combined lines (tray + film, open/top, complete carton) - Possibility of adding pocket insertion unit
WRAP 35-45
- HORIZONTAL magazine
- Possibility of processing round and square products without replacing parts
- Automatic product (carton) height adjustment
- Possibility of processing tray with minimum height of 5 mm
- PLC SIEMENS- Pneumatica Festo commercial components -
Possibility of running combined lines (tray film, open/top, complete carton)
- Possibility of adding pocket insertion unit
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The sachets are counted and automatically boxed. During the filling a vibratory system provides to set the sachets into the box which once filled, it is automatically replaced by an empty one. Output up to 2,000 sachets/minute.
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KS
Continuous Motion Cartoner
Output:
up to 250 cartons per minute
Machine output up to 250 cpm
Extremely large format
Cam and crank mechanism
Rotative folding box pick-up with primary crushing for instable folding boxes
Special design for wet operation
Tuck-in, hotmelt and special closure
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Its great versatility makes it possible to work with presentations of carton boxes, either completely squared or with different sides, as well as with several closed systems, glued or tuck in flaps or a combination of both.
Equiped with safety devices such as lack of product detector, lack of carton detector, reject devices, pusher overload detectors, guards open, etc. Other accessories like positive carton opening, adaptable to different coding systems, leaflet inserter, bar code readers are frequently installed on the PAK series.
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Cartoners for the continuous as well as the intermittent mode of operation are a part of IWK´s production program, an ideal prerequisite for packaging line integrations with our tube fillers, blister packaging machines or in combination with OEM equipment. Nevertheless, our stand alone machines with their product specific transfers still account for a sizeable number of machines per year.
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When you are racing against time, you need a cartoning machine that will match your pace. The HICART makes your production schedule fast, reliable and more efficient, giving you an advantage over time-one of most the most valued commodities.
While most machines offer reciprocating pick-up of cartons making them intermitted motion machines, the HICART comprises a unique rotary pick-up system, making it a continuous motion machine that can achieve speeds others may sometimes claim, but can only dream of.
The HICART is perfectly designed to carton any rigid objects like ampoules, vials, blisters, bottles, tubes etc. and can be easily integrated with a blister-packing machine.
Features
- Ideal for single/two blister in carton.
- Rotary pick up with automatic pre breaking for cartons.
- Suitable for tuck-in as well as glued type cartons.
- Carton magazine is provided with digital gaunter scale for quick setting during change over.
- Digital gaunter scale can also be provided in tuck-in area for quick setting during change over as an option.
- Online leaflet pre-insertion system as an option.
- Output upto 220 cartons/minute.
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Cartoner C 130
The first global cartoner of GMP-compliant pharmaceutical design.
Developed to enable uniform production perfection throughout the world.
- Cartoning of blisters with an output of up to 150 cartons/min.
- Continuous product chain for blisters
- Fault free production, particularly in the case of varying carton qualities
- Easy operation by semi-skilled personnel
- TouchScreen operator guidance with industrial PC
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One of the main features of Kliklok International's SFR (Small Footprint Rotary) end-load cartoner is its compact design, a great advantage for customers with limited floor space. In addition to stainless steel construction and high floor clearance, its inner sloping plates help deflect any product or carton waste from the working parts of the machine, making the SFR very easy to clean.
Using our patented rotary carton feeder, and a speed of up to 120cpm, it offers efficient productivity at medium speed in a minimum amount of floor space. Mechanically driven, the SFR can be linked to our stand-alone product handling units (See Product Handling)
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CP 150
In the pharmaceutical sector there is a huge need for a cartoning machine that minimizes to the least human contact with the product and at the same time gives high output for its large volume products . This is made possible with CP 150. CP 150 is a cartoning machine which finds application in the packaging of products of different shapes and sizes into the cartons . It is a continuous motion, fully automatic, horizontal cartoning machine which can attain a maximum speed of 150 cartons per minute . This high speed is achieved by a specially designed Rotary pick-up system for the cartons from the magazine . Also, its link up with the various blister packing machines completely automates the packaging process for the drug which was not possible so far with high outputs.
Features
- Automatic pre-breaking for reliable carton opening at high speeds.
- Suitable for tuck-in as well as glued type cartons.
- Carton magazine is provided with digital gaunter scale for quick setting during change over.
- Digital gaunter scale can also be provided in tuck-in area for quick setting during change over as an option.
- Output upto 150 cartons/minute.
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cartoning machine
Serie CL
Intermittent and continuous motion horizontal cartoning machines at medium/high speed range.
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C222
CARIBA presents the C series of cartoning machines built with “cantilevered“ design, a new conception which allows the complete separation of mechanical working parts from packaging area. Thus it respects the present accident prevention and hygienic laws. The machine works with alternate motion and all its functions are produces by mechanical movements matched with electric synchronism controls.
C222 is suitable for feeding cosmetic, pharmaceutical, food products, etc. in pre-glued boxes. Boxes can be closed through:
Tuck-in closure
Hot-melt glued flaps
Tuck-in and hot-melt glued flaps
The machine can be equipped with:
Ink or Engraving code unit
High capacity cartons magazine
Pre-folded or GUK leaflets unit
Barcode readers
Imperfect cartons ejection
Automatic feeding unit according to the product (tubes, blisters, bags and etc.)
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AUTO-LOAD HORIZANTAL CARTONER CK25A
A side load packer with a fully adjustable & transfer products conveyer .
Capacity : up to 35 packets /minute
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Intermittent motion cartoning
The intermittend motion cartoner P 91 is designed to achieve a high level of operator comfort and safety.
Its state-of-the-start automatic cartoning is achieved by total machine management via the operator panel. All movements are harmonized and efficiently handled by servo motors and electronic cams, optimized for each type of product handled.
The transfer is realized by toothed belts and pulleys thus eliminating the use of chains and mechanical gears. That gives optimum operating economy and drastic reduction of maintenance, noise, wear and tear and cleaning time.
There are individual safety clutches on all main movements to avoid mechanical overloads and any possible damage to product or machine. A Venturi vacuum generator eliminates additional noise at carton pick-up, opening and leaflet feeding.
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