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Case packing machines
Serie IN
Case packing machines for “RSC” cases. Closing by hot melt or adhesive tape.
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HPX60
Automatic horizontal case-packer
The HPX 60 has an automatic cycle with a mechanical-pneumatic operation, suitable to collect and feed boxes, bags, flow-packs, etc. into American cartons. The products, arriving on the feeding belt, are stacked from top to bottom by wished layers in the stacking area.
Cartons are picked up from the magazine by suction cups and placed in front of the feeding area. Once filled, both inner and outer flaps are closed, by hot melt or pvc tape.
The HPX 60 machine can be connected in line with cartoning machines, tray erectors and every all other CARIBA machines.
The machine can be equipped with:
Hot-melt closure;
Closure by pvc tape;
Flaps closed by gum-coated paper;
Ink code;
Pad feeding unit to separate products;
Outfeed case overturn;
Special feeding.
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Case Filling Machine KV 250 / 400
- max. 120 bags / min
- 50g - 5000g
- case size range up to 400 x 400 mm
Case Filling Machine with tray erector KVTF 250
- max. 120 bags / min
- 50g - 5000g
- case size range up to 400 x 300 mm
Case Filling Machine KVTF 250
- The case blank magazine is placed at an accessible working height
- Size changeovers to other formats are simple and quick
- The forming tools have pneumatically-movable corners, which press the tray around the mandrel forming perfect right angled corners
- Hot-melt closure is optimised by the forming tools
- The tray discharge direction can be to the left, right, or straighton, when the Model TF is supplied as a separate machine
- The model KV Traypacker positions the tray between indexing belts, which are slightly inclined for optimum product entry
- Product enters the tray above a feeding tongue; By moving the tray upwards between the indexing belts, the tongue is used to compact the loaded product and to optimise space inside the tray
- The Model KV is easily adjustable for different product and tray sizes, both before and after delivery
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Automatic End Load Case Packer
Model MKH-7
MACHINE SPECIFICATION
The MKH-7 series is a fully automatic case packaging system designed to end-load a variety of products into a Regular Slotted Case (RSC style).
The MKH-7 case packer automatically takes a corrugate blank and feeds it into the machine. It is then erected and positioned for loading, after which the flaps are closed and sealed for palletizing.
Designed for quiet low maintenance.
The MKH-7 features an air Venturi system that assures opposing cup opening of cases for higher production rates.
Mechanical case feeding of this 4-station.
case packer guarantees positive control of the case through out the loading, flap folding, and sealing processes.
Designed for versatile corrugated case handling capability, no change parts are required in the case handling area of the system.
LEAD also offers a wide variety of loader, accumulation, and infeed sections to solve your toughest case packaging needs.
PRODUCTION SPEED
Up to 20 cases per minute when using RSC corrugated containers.
Final speed dependent of product and product orientation.
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Case packer E 4040
A case packer for simple line connection with Uhlmann cartoners or stretch banders for GMP-compatible production from the beginning to the end.
- The E 4040 processes up to 400 cartons or 60 bundles/minute and packages ten shipping cases with max. measurements of 300 x 300 x 400 mm in the same time
- Extremely easy operation, quick changeover of formats, infinitely variable format setup
- Double-sided case closing with adhesive tape or hot melt
- Operator terminal and printer interface
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The flexible way to fill transport packages
The especially for this machine developed carton handling system enables the packing of difficult to handle sale packages, in standing or laying position, in a large range of performance.
In combination with appropriate machines for erecting and closing of transport packages or other peripheral equipment a system solution – especially adapted to the requests of the customer – is available.
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HPX62
Semi automatic horizontal case-packer
HPX 62 machine is suitable to collect and feed into carton boxes, flow-packs, bags, etc.
Semi-automatic cycle with mechanical-pneumatic operation, controlled by electric synchronisms. The products coming on the feeding belt are stacked by required layers in the stacking area. The carton has to be placed into the hopper by an operator; the feeding of the carton is automatic, as well as the unloading onto the motorized outfeed belt.
HPX 62 is suitable to be connected in line to tray erectors, cartoning and closing machines.
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Smooth controlled movements for optimum product loading
Wide trajectory range
High speed
ADVANTAGES:
Controlled and accurate product gripping and loading
Robust mechanical design
All types of product infeed possible
TECHNICAL CHARACTERISTICS:
Customised gripping tooling designed to protect your bottles and labels
Loading funnel adapted to your specific case design (including cases with dividers)
Central control system in order to manage the acceleration ramps
PERFORMANCE:
Payloads of up to 48 x 75cl bottles
Quick and easy size changeovers
Speed: up to 22 000 bottles/hour
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Case Filling Machine KF 350
- max. 120 bags / min
- 50g - 3000g
- box size range up to 400 x 300 mm
Case Filling Machine KFTW
- max. 180 bags / min
- 50g - 3000g
- box size range up to 400 x 300 mm
Case Filling Machine KS 400
- max. 120 bags / min
- 50g - 3000g
- box size range up to 600 x 400 mm
Case Filling Machine KP 400
- max. 100 bags / min
- 50g - 3000g
- box size range up to 400 x 300 mm
Case Filling Machines KF 350
- Simple to operate
- Quick sizechange to other packs
- Motorised height adjustment
- Flexible packing patterns
- Solid and compact machinery
- On-board electrical cabinet
- SIEMENS S7 PLC with Siemens interface
The Case filling machine KF 350 collates bags and drops them by gravity into standard pre-erected cases. The packs (generally FFS bags) are conveyed, lying flat, into the Model KF 350 case filling machine. The bags are equalised between top and bottom belts as they enter the system and are then accelerated by a second conveyor. A dividing conveyor and a system of pack stops allows the bags to form a layer, two bags wide, on top of the flaps. If needed, the flaps can be equipped with belts to assist bag transport and layer formation. When each layer is complete, the flaps open and the bags drop by gravity into the case. The cycle continues until the correct number of layers transfer into the case. Where layers are more than two bags wide, the case is indexed underneath the release flaps as the bags are dropped in. Optional, a top pusher and vibrator can be integrated in the line.
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TOP LOADER MP 230/230S
Packaging machines for grouping ,picking and placing cups/containers into carton trays/boxes .
Capacity : 5000-43000 cup/hour
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Case Packer FCP-550VA
The FCP utilizes a dual system of flights to control, orient, and unitize groups of products providing an efficient yet simple operation
- One Case Packer designed for a multitude of product shapes, styles, patterns and production demands Line change from Cartons to stand-up pouches? – No Problem
- Multiple product “row and layer” configurations and case pack patterns
- Smooth – easy motions
- Controlled “Layer Pack” loading assures “in the case every time!”case packing
- Dual, independent collator design increases speed through multi-axis design
- Compact machine footprint design for tight spaces and production changes
- Integrate directly with Yamato CheckWeighers and/or addition equipment
- Stainless Steel Construction
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TOP LOAD CASE PACKER
The top load case packer of type "pick and place" assembles cardboard boxes from a flat blanks, puts the products inside them thanks to a tripod manipulator and closes the boxes. The machine is flexible and versatile. Due to a simple change of tools, it can pack in a variety of boxes such as:
- wrap boxes
- eco wrap boxes
- simple trays
- shoulders trays
- SRP tray
- tray and lid
The 5 axis manipulator, enables a flat packing, upright or on the side. The manipulator is easy to set. There is no need for any former products preparation. Thanks to its design, the case packer is flexible and user-friendly and has a quick changeover time.
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The most product gentle way to fill transport packages.
The perfect connection of control and driving technology enables the gentle filling of transport packages with fragile products at a high performance.
In combination with appropriate machines for erecting and closing of transport packages or other peripheral equipment a system solution – especially adapted to the requests of the customer – is available
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Operational Details
It is a fully automatic servo controlled vertical case packer where all the operations are automatic right from case erection, collating of products, loading of products in the case and sealing (taping / gluing) of the case. The entire case packing operation is done on one single compact machine that requires only one person to operate it. The case packer is having balcony construction and incorporates the latest technology for operation. The case packer can be integrated with automatic palletizer for further automation.
Applications
Products: Can handle various products like bottles, cartons, tetrapacks, containers, jars, tubes, tins, cans, pouches etc. and pack them directly in shipper cases.
Industries: Pharmaceuticals, breweries, food, beverages, lubricants, paints, chemicals, personal care, home care etc.
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Horizontal wrap-around and display-box case packaging machines for cartons, flow wraps, bags, pouches, trays, cans etc.
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# CLOSURE TYPE BY MELT
# CLOSURE TYPE BY ADHESIVE TAPE
# FLAT CASES
# AMERICAN CARDBOARD
(WRAP-AROUND)
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Meypack VP 450 Series
• Dual purpose (tray and wrap around)
• Modular design
• High flexibility
• Standard components
• Minimum format change-over time 10 min. or less
• Maximum machine accessibility
Functions
• Grouping station with loading plate to separate the pack formation. Simple multi-layer stacking operation. Positive vertical movement by a servo drive motor. Minimum change-over time.
• Main drive and indexing chain Servo driven for optimized movements. Indexing chain with automatic servo driven adjustment via the PLC. Minimum change-over time.
• Glueing and pressing of top and side flaps with pneumatic cylinder, hot melt glueing system with glueing heads, mounted on a top support bar to enable max. access.
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Automatic wrap-around case packer, designed to meet every client’s requirements. It can form complete cartons and trays.
A version with automatic insertion of a honeycombed structure is available for delicate products.
* Product separation system ideal for the needs and products being manufactured
* Easy format change adjustments
* Control over all manufacturing stages
* High capacity carton magazine
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K15 case packer in addition to its little size, high accuracy mechanics and safe feedings, allows first of all a very simple and quick size change-over procedure with adjustements made with digital indicators.
The K15 automatic case packer is suitable to load single cartons, bundles, soaps, flow-packs, squeezable tubes etc., into cardboard cases. Case closing can be effected by self-adhesive tape or hot-melt glue. The case magazine is horizontal for easy loading, with an appropriate mechanical device which pushes the carton towards the suction cups.
The forced opening of the case through a double arm system with suction cups guarantees a perfect squaring of the case during the product loading operation even with the use of low quality cardboard.
The machine is controlled via PLC and has an LCD display for operator assistance and size change-over. Electrical wiring, noise level and guards are in accordance with European Standard.
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Offering the economies of a 5-panel wrap-around case in traditional RSC case applications, the Continuous Motion Inline Case Packer merges traditional packaging and servo technology with patent pending blank handling technology to achieve speeds up to 60 cases per minute.
The Series 60 innovative technology enables high on-the-fly speeds. Electronic cams and servo controlled technology enable rapid pack pattern loading into cases.
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Serie COMPACT
NV-003
Quality in a little space!
Output: 350 cartons/hour
The automatic carton packer COMPACT NV-003 is designed and developed to solve the increasingly difficult production requirements connected with the problem of space. It is adapted to work with cylindrical and irregular bottles.
In a just 3 meter lenght COMPACT NV-003 machine:
1. picks up the cartons from the magazine;
2. forms the cartons and places the product in it;
3. seals its top and bottom with adhesive tape and hot-melt glue.
NV-003 is completely automatic, managed by a programmable microprocessor and a single control push-botton panel with a led display for messages.
By changing the pick-up, according to the different shapes of the products, it solves any packaging problem. It is capable of handling glass and plastic bottles, tins, jars, ampoules, cases, vacuum packages, bricks, small bags, trays, etc.
The conformation of cartooning bottles is being line for line by a programmable pneumatic pusher.
Its construction is extremely simple to provide for a high output, easy change of format and little maintenance.
The COMPACT NV-003 is also available in antiexplosive version: Serie COMPACT/AD.
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Setting new standards, Lantech has always stood for cutting edge innovation and our CP-Series case packers continue that tradition.
We've set new standards for productivity and efficiency in case packing applications for:
- Pick & Place
- Top Loading
- Side Loading
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BFB CP18/28/48
Side-loading case-packer, suitable for the packaging of individual or bundled cartons into pre-glued RS cases. The machine footprint is extremely compact and it is the ideal solution in case of space restrictions at the end of the line. CP48: wide size range.
MAIN FEATURES:
- Cantilever design on both sides for great accessibility and easy cleaning.
- Quick tool-free changeover.
- PVC or hot melt case closure.
- Case positive erection and loading.
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Monobloc horizontal of design new and modern for the conditioning of products out of case-paperboard the small ones and average dimensions, especially adapted to the sectors pharmaceutical, cosmetic and food.
Design completely in "balconnet" allowing the food, the inspection, cleaning and usual maintenance facilities.
Closing of the case-paperboard by adhesive tape, adhesive hot-melt or vinyl or by paper "humectable".
Possibility of accessory equipments and options such as: closure by Scotch tape with superposition of the Scotch tape on all the perimeter, device of stamping of the case-paperboard, applicator of labels, printer of labels, etc...
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The Series 12TM boasts quality construction in a small footprint. It accommodates a wide range of case sizes to fit nearly any application. The case type used the Series 12TM is regular slotted cases (RSC). It achieves speeds up to 17 cases per minute (product and pack pattern dependent) with pick-n-place product loading. Other value added features include the industry standard Allen-Brandley 7" Plus PanelView touch screen and case sealing options.
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Machine that directly introduces product layers within the box from the stop, especially dedicated to the fitted one of bottles, jars, flow-pack, bags, bottles, etc. even products of irregular forms.
With completely abalconada mechanical structure, allows the maximum cleaning, for the change of format it uses as all the machines CAM the system of fast change by mechanical memories and is managed and controls his operation by means of PLC.
Systems of impression and application of labels can be provided.
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The TC is a wraparound packaging machine for continuous wrapping of products of different shapes and types at medium speed.
Extreme flexibility, accessibility and visibility of the processing cycle, combined with very short size change times and ease of operation, allow this machine to provide an essential solution to the many and varied demands for corrugated cardboard packaging.
As well as considerable use of electronics, with the introduction of electric axes, the model's most important innovation compared to conventional wraparound machines is the large in-line carton store, in which the cartons are loaded vertically ®.
This solution greatly simplifies fill-up operations, as well as allowing a very high storage capacity in relation to the speed of use. The structure has a free-standing tubular steel frame with large sliding access panels which simplify maintenance and size changes and allow a total view of the mechanical moving parts.
Depending on the speed required there is a choice of two families: TC300 and TC450
TC series machines can be completed with film module and shrink tunnel to transform them into TC Combi series units.
- Speed: up to 45 packs per minute according to the sizes and characteristics of the product
- Shrink film thickness: from 40 up to 80 microns (combi machine)
- Film reel maximum diameter: 500 mm (combi machine)
- Film reel maximum width: 700 mm (combi machine)
- Carton magazine capacity: up to 600 according to tickness
- Max lenght of the open cardboard (L): 1200 mm
- Max width of the open cardboard (W): 650 mm
- Carton quality: one flute, tickness 3 mm (B-flute)
- Outside and inside covers in test paper from 150 to 200 g/m²
- Central flute in medium paper from 125 to 180 g/m²
- Continuous separation system (TC450)
- Large and easily accessible line-tray magazine
- Easy and quick access for product size changeovers
- Sliding operator access doors
- Brushless servomotor drives
- Short and easy maintenance operations (belt drive and oil less bearings)
- Low noise level
- Modular constructions, easy accessibility and complete visibility of the production cycle
- Touch screen control panel
- Size changeover time: 10-15 min.
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The TCS series completes the TC series, inheriting all its flexibility. Their extremely small size allows this series of machines to be easily adapted to the most widely varying lay-out requirements.
The TCS series is the PRASMATIC range of packaging machines mainly intended for the dairy and beverage industries, where the need for outstanding reliability combines with the demand for a wide variety of pack types and compliance with high quality and hygiene standards.
Extreme compactness, flexibility, accessibility and visibility of the processing cycle, combined with very short size change times and ease of operation, allow this machine to provide an essential solution to the many and varied demands for corrugated cardboard and shrink-wrap packaging.
Apart from the considerable use of electronics, with the introduction of electric axes, the model's most important innovation compared to conventional wrap-around machines is the large in-line carton store, in which the cartons are loaded vertically ®.
This solution greatly simplifies fill-up operations, as well as allowing a very high storage capacity in relation to the speed of use.
The new styling and ergonomic design of the TCS series derive from PRASMATIC's many years of experience, allowing the creation of a series of machines which are extremely user-friendly while also assuring minimal maintenance costs thanks to a supporting structure which has been laser-cut throughout. Large sliding panels allow a total view of the moving mechanical parts.
TCS series machines can be completed with film module and shrink tunnel to transform them into TCS Combi series units.
- Speed: up to 35 packs per minute according to the sizes and characteristics of the product
- Shrink film thickness: from 40 up to 80 microns (combi machine)
- Film reel maximum diameter: 500 mm (combi machine)
- Film reel maximum width: 560 mm (combi machine)
- Carton magazine capacity: up to 450 according to tickness
- Max lenght of the open cardboard (L): 1020 mm
- Max width of the open cardboard (W): 700 mm
- Carton quality: one flute, tickness 3 mm (B-flute)
- Outside and inside covers in test paper from 150 to 200 g/m²
- Central flute in medium paper from 125 to 180 g/m²
- Large and easily accessible line-tray magazine
- Extremely compact dimensions
- Easy and quick access for product size changeovers
- Sliding operator access doors
- Brushless servomotor drives
- Short and easy maintenance operations (belt drive and oil less bearings)
- Low noise level
- Modular constructions, easy accessibility and complete visibility of the production cycle
- Touch screen control panel
- Size changeover time: 10-15 min.
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Wrap-around case packers series PL@NET with case formation and closure in continuous to pack products into cases or into trays and shrink wrapping machine series ST@R.
The series PL@NET is the result of the long-term Dimac's experience on case packers, the maximum of innovation and the market demands.
COMBI machines are based on a "top level" technology:
* possibility to control all machine functions
* easy and precise size change
* high flexibility to handle every kind of container
* machine automatic check-up
* easy maintenance
* high accessibility
* machine solid and reliable
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