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This new 2-in-one design simultaneously uncases empty bottles from reshipper cases while place packing full bottles, utilizing only one machine, in one location, with no labor. This innovative machine will increase line productivity by eliminating manual uncasing and case packing; reducing bottle breakage and label damage; and ensuring a consistent bottle supply to the production line.
Here's how it works:
As the bottle transfer head lowers to the conveyor, one side of the head grips the load of filled bottles for case packing. It cycles the bottles into the waiting case, and as they are packed, the other side of the head locates the empty bottles in the adjacent case. As the bottle transfer head returns to the conveyor, it carries empty bottles to be filled.
After unpacking, the emptied case moves to the packing station where it is packed with filled bottles and transfers to case sealing. Meanwhile,the empty bottles travel by conveyor in a loop for cleaning, filling, capping and labeling- then back to the Model 360 where they are packed into the emptied cases.
The cases move in a straight line from depalletizing through unpacking and case packing, then on to top case sealing and palletizing.
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The Incarobot/Decarobot is an automatic crater/decrater designed specifically for returnable glass bottle filling lines with rapid format changeovers.
The movements of this automated machine are programmed to perform high-speed crating/decrating. Suitable for various applications, the machine is very flexible due to the modularity/orientation of the units, wide working area and combined operations. Easy access and minimal floor space requirements mean it can be readily fitted into existing lines.
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Compact Auto Load Cartoner for smaller carton sizes
- Right or Left hand load construction
- Multi-head rotary carton feeder
- Horizontal powered carton hopper mounted over the frame
- Automatic barrel cam inserter with retract system
- 6' (1.83m) product infeed conveyor frame
- Side shifting infeed buckets
- Powered discharge belts
- Unloaded product discharge chute
- Allen Bradley PLC control system with touch screen interface
- OMAC PackML state model programming
- No product/No carton and No carton/No load sensing
- Digital readouts for size changes
- Oilless vacuum pump
- Category-3 safety system with full safety guarding
- Compact welded tubular steel frame, 87 x 58” (2.21 x 1.47m)
- Castors for portability and leveling feet
- Metric construction
- Group lubrication
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Automatically erects vertical end load cartons that are filled by hand and then automatically closed
- Cartons are run vertically, allowing the product can be dropped in via gravity
- Ideal for loose fill or multi-count products
- 6' long load table with space for two or more operators
- Speed: variable up to 200 cpm
- Adjustable flight lugs or fixed size carton buckets
- High capacity, adjustable, easy to load carton hopper
- High speed rotary carton feeder
- Nordson ProBlue hot melt glue system or tablock tuck carton closing
- Relay control system with push button interface
- Easy adjustments with screw shafts and handles
- Uses adjustable carton flight chains or fixed size carton buckets
- Full safety guarding
- Large standard carton size range with several options to extend the limits
- Casters and leveling feet for portability
- Over 20 machines installed worldwide
- Metric construction
- Servo powered model can run either Continuous or Intermittent motion
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CMV® Constant Motion Vertical Cartoner
The venerable OYSTAR Jones CMV® workhorse cartoner provides an economical and highly versatile solution to nearly every kind of semi-automatic packaging application. With over 1500 CMV® constant motion vertical cartoning machines installed since 1949, these packaging machines have established a solid reputation for consistent performance.
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Automatic High Speed End Load Cartoner
MKH-4
MACHINE SPECIFICATION
The MKH-4 series is a fully automatic cartoner system designed to end-load a variety of products into a boxes. The MKH-4 cartoner automatically opening sleeves style cartons for product loading, using a three head rotary feeder erects cartons with the flow of the machine. The MKH-4 is extremely easy and fast carton size change (with in 10 - 15 Min). The MKH-4 has a special and simple design for over load feeding system. The MKH-4 has a feeding control on the feeders, while no product, the feeder is No move. All drive mechanics are visible through transparent windows for maintenances prevent. the MKH-4 machine is easy clean and access to all parts.
Designed for quiet low maintenance Operation.
LEAD also offers a wide variety of loader, accumulation, and in feed sections to solve your toughest case packaging needs.
PRODUCTION SPEED
Up to 120 carton per minute. Final speed dependent of product and product orientation.
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Horizontal, continuous motion automatic cartoner with, proven robustness and efficiency, utilizing advanced technology. It combines simplicity, flexibility, high productivity with low maintenance cost.
CHARACTERISTICS :
- Robust, practical, proven and versatile equipment.
- Continuous operation mode reaches up to 200 cartons/min.
- Carton feeding belt ergonomically positioned to minimize operator strain.
- Easy controlled by the operator, thru touch”screen color HMI, model PanelView 700.
- Carton opening system with counter vacuum pre”break system.
- Independent carton and leaflet insertion systems.
- Leaflet and/or carton bar code verification.
- Product detection sensor monitors proper insertion of product.
- Complete format change over (all carton and leaflet dimensions) takes between 20 to 30 min.
- Automatic transfer for blisters, bottles, tubes, bags and many other products.
- Safety system meets international standards.
- Many accessories are available as an option: Leaflet folder (GUK), bar code reader, etc.
- Machine designed for 24 h operation with very low maintenance level.
- Total after sales support from IWKA Packaging around the world.
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Continuous motion cartoner including:
- Hot glue applicator with sensor activation,
- PLC Allen Bradley model 1200,
- Power 400 VAC, 3 phase, 4 kW,
- Air power 5.5 bar,
- Minimum carton size : 50 x 25 x 125 mm,
- Max carton size: 250 x 100 x 300 mm,
- Output 200 cart/minute depends on product.
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MACHINE SPECIFICATION
The MKV-1 series is a fully automatic cartoner system designed to pack a variety of products into a boxes. The MKV-1 cartoner automatically opening sleeves style cartons for product loading, The MKV-1 is extremely easy and fast carton size change (with in 20 Min.) The MKV-1 have a special and simple design for over load feeding system. The MKV-1 have a feeding control on the feeders, while no product, the empty box is auto' rejected.
The MKV-1 machine is easy clean and access to all parts.
Designed for quiet low maintenance.
Operation
LEAD also offers a wide variety of loader, accumulation, and infeed sections to solve your toughest case packaging needs.
PRODUCTION SPEED
Up to 100 carton per minute.
Final speed dependent of the product, product orientation and width.
ELECTRICAL REQUIREMENTS
Input Power: 240/480 volt, 3 phase, 60 Hz other required is available
Control Circuit: 24 VDC
Net weight: 1200 Kg
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Continuous motion vertical cartoning machine, specially designed for cartoning of uneven, unstable productos or of difficult operation, as well as in the cases of products manufactured in small batches and whitch carton dimensions are frequently changed, and for multiple productos packs conditioned in a single carton. It allows working in automatic and semi-automatic mode.
INNOVATIONS:
Cartons type Flip-Top
Cartons with frontal window
Cartons model “cathedral”
Transference of bottles until 80/min.
Cartons with lateral hurdy-gurdy
New bascule protections with inferior closing
Electric panel with integrated command
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Operation
Vertical continuous cartoning machine for erecting, loading and closing of pre-glued carton sheets. Products can be loaded and packed vertical into so-called American Cases (RSC-fold boxes).
Products
Heavy products like o-filters, bottles or technical articles in fold boxes with plug in flap.
Design
High format variability in diameter and pack height.
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CP 150
In the pharmaceutical sector there is a huge need for a cartoning machine that minimizes to the least human contact with the product and at the same time gives high output for its large volume products . This is made possible with CP 150. CP 150 is a cartoning machine which finds application in the packaging of products of different shapes and sizes into the cartons . It is a continuous motion, fully automatic, horizontal cartoning machine which can attain a maximum speed of 150 cartons per minute . This high speed is achieved by a specially designed Rotary pick-up system for the cartons from the magazine . Also, its link up with the various blister packing machines completely automates the packaging process for the drug which was not possible so far with high outputs.
Features
- Automatic pre-breaking for reliable carton opening at high speeds.
- Suitable for tuck-in as well as glued type cartons.
- Carton magazine is provided with digital gaunter scale for quick setting during change over.
- Digital gaunter scale can also be provided in tuck-in area for quick setting during change over as an option.
- Output upto 150 cartons/minute.
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cartoning machine
Serie CL
Intermittent and continuous motion horizontal cartoning machines at medium/high speed range.
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C222
CARIBA presents the C series of cartoning machines built with “cantilevered“ design, a new conception which allows the complete separation of mechanical working parts from packaging area. Thus it respects the present accident prevention and hygienic laws. The machine works with alternate motion and all its functions are produces by mechanical movements matched with electric synchronism controls.
C222 is suitable for feeding cosmetic, pharmaceutical, food products, etc. in pre-glued boxes. Boxes can be closed through:
Tuck-in closure
Hot-melt glued flaps
Tuck-in and hot-melt glued flaps
The machine can be equipped with:
Ink or Engraving code unit
High capacity cartons magazine
Pre-folded or GUK leaflets unit
Barcode readers
Imperfect cartons ejection
Automatic feeding unit according to the product (tubes, blisters, bags and etc.)
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AUTO-LOAD HORIZANTAL CARTONER CK25A
A side load packer with a fully adjustable & transfer products conveyer .
Capacity : up to 35 packets /minute
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Intermittent motion cartoning
The intermittend motion cartoner P 91 is designed to achieve a high level of operator comfort and safety.
Its state-of-the-start automatic cartoning is achieved by total machine management via the operator panel. All movements are harmonized and efficiently handled by servo motors and electronic cams, optimized for each type of product handled.
The transfer is realized by toothed belts and pulleys thus eliminating the use of chains and mechanical gears. That gives optimum operating economy and drastic reduction of maintenance, noise, wear and tear and cleaning time.
There are individual safety clutches on all main movements to avoid mechanical overloads and any possible damage to product or machine. A Venturi vacuum generator eliminates additional noise at carton pick-up, opening and leaflet feeding.
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Horizontal cartoning machines at intermittent motion, built according to the "GMP" concept. All movements are harmonized and effi ciently handled by servo motors and electronic cams. The cartoning machines B80, B120 and B250 are particularly suitable for cartoning bottles, tubes, stick-packs, sachets, bags and
blister with the following peculiarity:
The cantilever design allows easy access, facilitates cleaning and provides complete separation between motion and product handling;
Touch-screen interface with online machine status control and trouble shooting (machine diagnostic);
Low noise level thanks to the belt drive technology and fl exible in handling all types of cartons;
Compact foot print and tool free for changeover;
Positive carton opening with overbreaking;
Glue or tuck carton closures.
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CMI
Intermittent Horizontal Cartoner
Machine output up to 80 cartons per minute
Extremely large format range
Cam controlled
Diverse product infeed pusher
Tuck-in, hotmelt and special closure
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One of the main features of Kliklok International's SFR (Small Footprint Rotary) end-load cartoner is its compact design, a great advantage for customers with limited floor space. In addition to stainless steel construction and high floor clearance, its inner sloping plates help deflect any product or carton waste from the working parts of the machine, making the SFR very easy to clean.
Using our patented rotary carton feeder, and a speed of up to 120cpm, it offers efficient productivity at medium speed in a minimum amount of floor space. Mechanically driven, the SFR can be linked to our stand-alone product handling units (See Product Handling)
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The most modern method of cartoning Innovative drive technology and a new loading principle replacing expensive and space consuming bucket conveyors and 'barrel' loading systems.
For cereals, cake mix, pharmaceuticals, pizzas or oil filters, with the versatile CMH nearly everything is possible. Product specific loading modules for economical packaging of bags, trays, blisters, (single or in multiples), or for packages containing a variety of products.
Advantages:
Trouble-free processing of low grade or flimsy carton materials utilising synchronous oscillating actuation.
Filling mode can be individually programmed for gentle introduction of products, without stopping transport of cartons.
Programmable 3 dimensional format size change, reduces format change times
Controls with user friendly Touch-Screen, ensures ease of operation
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AV30/131
CARIBA AV 30 represents a range of vertical cartoning machines with alternative motion.
CARIBA offers four standard models, with different formats capacities or loading areas.
The AV 30 is suitable to feed cosmetic, pharmaceutical, bakery, frozen food, spare parts products, etc... The machine has a mechanical movement driven by a variable speed motor matched with electric synchronism controls.
Pre-glued blanks can have:
Tuck-in closure;
Hot-melt closure;
Both tuck-in and hot-melt closures.
The machine can be equipped with:
Ink or engraving code;
Hot melt closure;
Pre-folded leaflets unit;
Frame on wheels;
Automatic feeding depending on the product (tubes, bags, jars, etc...).
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Cartoner KCH
- Vertikal Cartoner product for free in boxes
- Max. 30 Tact / min
- 200 – 3000g
Cartoner KCV
- Vertikal Cartoner product for free in boxes
- Max. 30 Tact / min
- 200 – 3000g
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Vertical motion cartoning
The Promatic Bipac vertical cartoning machine is versatile, flexible and reliable. Depending on the cartoning application, the machine can be used in continuous or intermittent mode by means of a simple selection on the control panel.
The standard Bipak model is semi-automatic. It can be equipped with a wide range of automatic feeding units to transform it into a fully automatic cartoning machine capable of producing up to 110 cartons per minute. Specifically, the automatic feeding of products through the continuous motion pick & place unit (speed up to 100 products/minute) is designed top deliver high efficiency in volume production of upright products such as vials and jars.
Auxiliary devices such as product security systems are easily accommodated.
A Venturi vacuum unit minimizes noise levels in operation such as carton pick -up and opening or leaflet/booklet feeding.
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VC
Vertical Cartoner
Output:
up to 60 cartons per minute
Folding box formats:
20 - 80 mm x 15 - 60 mm x 60 - 200 mm (LxWxH)
Folding box closure:
Tuck-in closure
Hotmelt closure
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New multi-purpose cartoning system :
Direct carton filling, 'Bag-in-Box' operational mode or a filling system for bags - Complete flexibility, to meet current and future packaging requirements.
Modular construction, a large format sizes range and the possibility of integrating different filling systems, makes the CMV the ideal machine for packaging a wide variety of products
Advantages:
One or two VFFS machines can be integrated to the Cartoner
Trouble-free processing of low grade or flimsy carton materials utilizing synchronous oscillating actuation
Filling mode can be individually programmed for gentle introduction of product, without stopping transport of cartons
Programmable 3 dimensional format change, reduces format change times
Controls with user friendly Touch-Screen, ensures ease of operation
Highest flexibility for direct product filling or bag-in-box applications
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Horizontal automatic cartoning machine with combined movements, it is designed with a sturdy structure with an all steel base, to provide high versatility and reliability.
Like the other models from BERGAMI, the AS70 uses accurate mechanical movements and reliable product feeding systems.
Size change-over is very quick and simple with adjustements made through digital indicators. In most cases, no tools are required for the changeover procedure. The AS70 uses pre-glued cartons and can accommodate reverse or straight tuck closures. The machine can also be ordered with a "hot-melt" system for glue closure of the end flaps. A combination of tuck closure and glue closure can also be used. The machine is controlled through a PLC and has an LCD operator interface display.
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Dynamica epitomises the latest evolution in horizontal cartoners at IMA
It combines proven technology with new features such as positive carton opening and innovative, simply and positive carton transport.
It has a multi pusher side load - speed up to 400 cpm
Its key features are
- High performance
- GMP balcony design
- Optimal line clearance
- Facilitated components loading
- High autonomy carton magazine
- Easy and cost efficient operation
- Low maintenance
- Positive carton opening
- Innovative product transport with belt or with mobile buckets
- Color interactive touch screen HMI
- Simple, fast and guided changeover
OPTIONS:
- Wide range of product feeding systems
- Wide range of leaflet, booklet and insert feeders
- Integrated barcode readers and vision systems
- Ink jet, laser, ink/emboss variable data print
- Glue or tuck in carton closure
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Horizontal Encartonneuse with intermittent movements models "PMM" ready to treat all kinds of cases.
This machine makes it possible its users to profit, like all the machines CAMWOOD, of all the innovations as regards ergonomics, facility of cleaning, maintenance allied to the flexibility in use, in particular for the speed and the simplicity of the adjustments and changes of format.
Its robustness and the tested systems of setting in volume, of introduction of the product in a "positive" way and closing of the cases always enable him to be maintained in excellent position among the machines of this range.
Possibility of equipment of many optional groups (numbering-machine, feeding booklets, leaflet, devices inspecting with expulsion... as well as range supplements produced feeding systems, such as: blisters, tubes, bottles, patchs, flow-packs, etc...
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V 2000 is a modern and functional horizontal cartoner, realized with cantilever system having the following peculiarities:
# Easy access for the operator to achieve all maintenance, size change and cleaning operations; machine is built according to GMP standards
# Extremely easy and quick size change over with adjustments through indicators. Reduced number of parts to be replaced.
# Ergonomic location of blanks and leaflet magazine for an easy loading.
# Forced carton opening of new conception.
# Cartons and product advancement is carried out with a toothed belt system to limit noise level at max. extent and increase machine's realiability.
# Display panel with "touchscreen"
# highest versatility
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The new CELOX from Kliklok is the machine we built for YOU!
You talked, and we listened. You said you wanted a superior and dependable design, so we gave the CELOX an improved rotary feeder with servo profiling, a robust hybrid frame with outstanding access and sanitation, an ancillary device rail-mount system, and reliable controls and superior-quality components.
You said you want to easily adapt your machines to changing products and workforces, so we gave the CELOX a modular design for quick assembly, advanced motion control for fast size changeovers, and our exclusive, easy-to-use icon-based Insight® Colour Touch Screen Operator Interface, which eliminates language barriers.
CELOX also offers the option of running 5-crease sleeves AND traditional end load cartons on the SAME machine. Flexibility, efficiency, quality & reliability - everything you would expect from this high performance machine.
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