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Model GTL-UNI Case Packer (Goodman Universal™) Overview
The Pearson GTL-UNI Case Packer (Goodman Universal™) is a fully automatic case packer for horizontal packing, custom built to your project specifications.
Designed to Perform
The GTL-UNI utilizes a 4-axis system to pack flexible, rigid or semi-rigid products into any type of case, tray or other shipping container at speeds up to 200 packages per minute. All pick & place motions and case transfers are servo controlled for smooth and reliable handling of your product and cases.
The GTL-UNI is custom built based on your packaging requirements. It can be equipped with one or two product conveyors, allowing for two sources of product to infeed into the packer. The layer forming conveyors are also customized based on the product type being packed. High speed applications are enhanced with additional pick heads or the patented Independent Carrier System (ICS) conveyor.
Fast Changeover Capability
With a two minute no-tool changeover, the GTL-UNI can run different pack patterns quickly, reducing your downtime. Need to pack a new product? The GTL-UNI is easy to redeploy to different packing lines with simple programming changes and affordable change parts for new infeeds and pack patterns.
Reliability Plus
TheGTL-UNI is engineered and manufactured for continuous, reliable performance. Because Pearson Packaging Systems employs the very latest in lean manufacturing and Six Sigma quality control processes, you can rest assured that the GTL-UNI will meet your needs for many years to come. Plus, every GTL-UNI is supported by Pearson's team of service and technical support professionals who are available 24-hours a day, 7-days a week-worldwide.
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Gentle product handling and precise operation are key in maintaining maximum package quality, and A-B-C lift and place case packers provide both. Synchronized operation keeps containers under complete control during case packing. PLC electronics precisely implement all operating commands to ensure accurate placement, and provide instant response to changing production conditions.
For glass or plastic containers, cans, or cartons, choose the Model 101, a pick and place case packer that provides smooth and gentle product handling to maintain optimum package integrity.
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Here's everything you want from an automatic case packer. High speed operation with gentle, servo precision. Flexibility, with super-fast, repeatable changeover. A small footprint with economical and simple operation. Reliability, and superbly forgiving for product variations. Built for low maintenance and minimum intervention. With speeds to 25 cases per minute, this compact case packer is the answer for high speed, economy, and flexibility.
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Meridian® XR Multi-Pack Cartoner
On Display at Drinktec
The OYSTAR Jones Meridian® XR high speed multipacker builds on its "best in class" speed and productivity reputation and adds versatility to the mix. Multi-packing advances to a whole new level with this machine. OYSTAR Jones has expanded the capabilities to package a wide range of product types, diameters and heights in virtually any package style and format, on this single machine. This flexibility allows customers to meet their current requirements but also to take comfort in knowing their packaging line is future proofed to accommodate ever changing brand and consumer needs.
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Combi Horizontal Loaders
Combi Horizontal Loaders are offered in a variety of configurations including semi-automatic, automatic and high speed for collating and packing products into RSC cases.
The Combi HL is a fully automatic side load case packing system. Integrated with our E-series Case Erectors, the HL is an excellent system for a diverse range of products, accommodating a wide range of case sizes and pack patterns on the same machine. The HL features simple modular design and few change parts, assuring fast changeovers and minimal downtime.
Features
Heavy Duty Construction
--All welded tubular steel framework
--Rugged oversized components
--All stainless steel case and product contact parts
Compact footprint
--Integrated case erector
--Simple product grouping and packing
Versatile
--Many pack patterns and product sizes on same machine
--Integrates directly with E-Series Case Erectors
--Many collation methods for product grouping and orientation
Efficient
--Labor saving design
--Fast simple collation (product grouping)
--Quick changeovers with crank adjustments and few change parts
--No-Tool crank adjustments for non-changepart components
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The Maxim Beverage Multi-packer can be configured for bottles or cans, which can process up to 3000 cans or 1800 bottles per minute. Its speed and flexibility to run virtually any commercially available paperboard or corrugated cartons provides an integrated packaging solution.
The Maxim Beverage Multi-packer is made in ergonomic stainless steel, which reduces maintenance and cleaning time. Operators can easily perform change overs in 30 minutes or less, with this automated packaging equipment, and programmable change points are recalled with a single selection of a touchscreen.
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MP50 High-Speed Multipacker Overview
Pearson Packaging Systems' MP50 High-Speed Multipacker loads beverage carriers into two cases at a time at speeds up to 50 cases per minute.* With Control Logix programming for smooth servo driving operation and a no-tool changeover of less than 15 minutes, the MP50 can pack carriers into trays, RSC, HSC, or tablock cases.
Designed to Perform
The MP50 uses a Moving Gripper Head that grips and lowers groups of carriers into waiting cases. The flighted case infeed conveyor positions the cases, raises the cases to meet the dual gripper heads, and then lowers the carriers into the cases. Once the cases are filled with carriers, they are discharged.
Reliability Plus
The Pearson MP50 High-Speed Multipacker is engineered and manufactured for continuous, reliable performance. Every MP50 is supported by Pearson’s team of service and technical support professionals who are available 24-hours a day, 7-days a week—worldwide.
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What does it do?
- Our robotic top loaders allow you to place a variety of packaged products directly into cases, trays, crates, and other types of secondary containers.
How does it work?
- Product is collated into a group using one of our custom collation methods. The product is then picked by a specially designed end-effector. The fully servo-driven robot ensures smooth placement into the secondary container.
What can I pack?
- Bags, pouches, flow-wraps, thermo-formed containers, as well as a variety of rigid containers such as cartons, cups, bottles, etc.
How productive is it?
- The top loader can pack up to 300 products per minute when using our Smart-Trak™ collation and up to 300 bags per minute when using our Smart-Bin™ collationEven higher speeds can be reached with rigid containers. Our latest project involved speeds at 900 cups per minute!
How is the changeover?
- End-effectors can be changed out within 30 seconds using a simple clamping mechanism. Most settings can be created from the operator panel and saved as unique product codes. The robotic motion is also easily changed and saved as unique product codes.
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The highly versatile Flex Loader® CL500 Case Packing Machine top-loads a wide variety of primary package styles into standard RSC or HSC boxes, sidewall trays, or dairy cases. Product changeovers — converting from cups to tubs, for example — are accomplished in minutes without need for specialized tools. Bi-level infeed conveyors boost packing efficiency to increase throughput.
The CL500 model configuration is compact and well suited for end-of-line operations within a limited physical space. Its welded, mono-frame tubular stainless steel construction and electronics enclosures provide a NEMA 4 level of protection to withstand the washdown environment common to the food and beverage industries.
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The Hartness Model 835 Flex raises the standard for flexibility and reliability in medium speed, vertical case
packing. Engineered versatility is the heart of the system. The machine’s broad options package gives it the
flexibility to handle a wide range of container types, shapes and materials. Glass, plastic, cans and paperboard in round and non-round configuration, and ranging in size from 2 ounces to 2 1/2 gallons, are all easily handled in the Model 835 Flex. Depending on size, containers can be packed in multiple tray or case configurations for increased throughput speed. An integrated high speed laner option ensures integrated responsibility for the laning and conveying of difficult shaped bottles. The air transfer option allows for the case packing of a variety of difficult shaped containers including reverse tapered bottles, flasks, chimed cans, and trigger bottles.
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Ascent® Top Load Cartoner
The Jones Top Load Cartoner is an intermittent motion machine offering unique versatility, efficiency, and innovation. Integrated feed, forming, loading, closing, and discharge functions provide a nearly endless range of capabilities.
Features and Benefits
- Speeds up to 120 packages per minute
- Single horizontal magazine with blank feeder
- 2, 3, 4, 5, or 6 station tools
- Carton forming with glued bottom
- Combination of continuous and intermittant motion for maximum performance
- Extensive range of standard and unique formats
- Literature feeder/component verification options
- Product infeed collation capabilities
- Flexible tooling-based changeover approach
- Color touch screen operator interface
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DP Drop Packer
The Combi DP is an ultra-compact solution for packing the widest range of rigid containers. This exclusive design integrates a case erector and case packer into the smallest footprint in the industry for reliable case packing productivity.
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Case erecting, filling, closing, and product infeed are integrated into the machine main frame of welded steel tubing
Positive case erection, also with changing case blank qualities
Smooth controlled movements and finished surfaces guarantee gentle product handling
Case closure by means of hotmelt and/or tape
Fast and positive no-tool change-over offers high flexibility and efficiency
High quality Focke-made components and strictly enforced quality management ensure utmost reliability and long machine life
Technical specifications :
Performance
Up to 10 cases/minute, depending on product and collation.
Various machine models for different sizes available:
Size range from to
A 180 mm 620 mm
B 150 mm 380 mm
C 150 mm 620 mm
Control
- Siemens
- Allen-Bradley
Machine weight
- approx. 3800 kg
Power consumption
- Machine: 4 kW
- Hotmelt adhesive: up to 8 kw
Air consumption
- 5 NL, 6 bar, ½" - connection
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Here's a simple and economical way to eliminate hand packing costs and increase production. One labor saver case packer can replace an entire hand packing crew, providing a quick payback in labor savings alone. Designed for simplicity and ease of operation, this case packer is easy to install, requires little maintenance, and runs a wide range of product sizes and case styles. Its compact footprint and modular design allows installation where floor space is limited, making this case packer ideal for packagers searching for economy, flexibility and reliability.
The Model 29 case packer is designed for large cases. For smaller cases, choose the Model 19 case packer.
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Technical specifications
Performance
TL 1: Up to 10 cases/minute, depending on product and collation.
TL 2: Up to 20 cases/minute, depending on product and collation.
TL 3: Up to 30 cases/minute, depending on product and collation.
Various machine models for different sizes available:
Size range from to
A 180 mm 620 mm
B 150 mm 400 mm
C 150 mm 620 mm
Other sizes on request
Control
Siemens
Allen-Bradley
Power consumption
Machine: 10 kW
Hotmelt: up to 7 kw
Air consumption
0.62 NL/box, 6 bar, 1/2" - connection
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Automatic Case Packer
Model PL-01
MACHINE SPECIFICATION
The PL-01 series is a fully automatic case packaging system designed to a variety of products into a Regular Slotted Case (RSC style).
the PL-01 case packer automatically takes a corrugate blank and feeds it into the machine. It is then erected and positioned for loading,
after which the flaps are closed and sealed for palletizing.
Designed for quiet low maintenance operation, the PL-01 features an air Venturi system that assures opposing cup opening of cases for higher production rates.
PL-01 designed for versatile corrugated case handling capability, no change parts are required in the case handling area of the system.
LEAD also offers a wide variety of loader, accumulation, and infeed sections to solve your toughest case packaging needs.
OPTION:
- Servo drive
- Pressure sensitive tape closing.
- Open flap detection.
- Length of magazine (up to 3000 mm long).
- Date coding .
- Stainless steel construction.
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TOP LOAD CASE PACKER
The top load case packer of type "pick and place" assembles cardboard boxes from a flat blanks, puts the products inside them thanks to a tripod manipulator and closes the boxes. The machine is flexible and versatile. Due to a simple change of tools, it can pack in a variety of boxes such as:
- wrap boxes
- eco wrap boxes
- simple trays
- shoulders trays
- SRP tray
- tray and lid
The 5 axis manipulator, enables a flat packing, upright or on the side. The manipulator is easy to set. There is no need for any former products preparation. Thanks to its design, the case packer is flexible and user-friendly and has a quick changeover time.
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VersaWrap™
Continuous Wrap Around Case Packer
High speed
Handling of wrap around blanks and trays
Case magazine with dual extraction system
Modular design
Size changeover in 15 minutes
PRODUCT COLLATION SYSTEMS
Pneumatic Selection Channels (CLP)
Perfect product guiding by lock chamber system
All types of products and collations
Quick and easy size changeovers, without change parts
Economic solution for average speeds
Diagonal Infeed System (CCO®)
Compact single file solution avoiding lane distribution
Continuous infeed for optimum product and label protection
Lateral pin-gating system adapted to each collation
Handling of special-shaped products (ovoid, square with rounded corners, etc.)
Pin-gating Selection (SDI)
Removable cassette adapted to each format
Simple to use, no adjustments
Economic solution for a limited number of formats
Mechanical system with simplified maintenance
Product conveying system specially suited to unstable products
Regulated Flow Selection (SFR®)
Unique adjustable system
Product size range: 0.25l to 3l
Accurate adjustments thanks to the servo-driven cassette
Reduction in size changeover time (changeovers managed via PC, no change parts)
FUNCTIONING PRINCIPLE
Case magazine
High capacity/autonomy
Extraction of blanks in 2 movements for greater reliability
Motorized arm equipped with 4 suction cups to grip the blank along its whole width
Option: 90° magazine for easy refilling
Forming/Loading
Identical direction of flow for products and cardboard blanks
Perfect synchronization of the batch and the blank thanks to the use of servomotors
Positive and constant guiding of the products/packaging
Gluing/Pressing
Upper brackets fitted with rubber cushions to compensate for dimensional variations in products and packaging and consequently guarantee the case is properly sealed
Positive case guiding during pressing to ensure perfect squaring
Joining lug inside or outside the cardboard packaging
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Technical specifications
Performance
Up to 30 cases/minute, depending on product and collation
Various machine models for different sizes available:
Size range (standard-version) / from / to
A 90 mm 420 mm
B 130 mm 420 mm
C 80 mm 320 mm
max. length of case blanks 1.550mm
other sizes on request
Control
Siemens
Allen-Bradley
Air consumption
approx. 1.5 NL, 6 Bar
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Wrap Around Packer
Fully automatic packing of products into cases and trays with or without lids
Fully automatic wrap-around machine in stainless steel deisgn with high reliability and product control at speeds up to 20 cases/trays per minute. The machine consists of flexible basic modules designed to meet future customer requirements with regard to pack type and size.
The machine can be adjusted for different sizes very quickly without losing any of its reliability.The machine can be loaded with several blank stacks for longer runs without loading
Fully automatic wrap-around machine in stainless steel deisgn with high reliability and product control at speeds up to 20 cases/trays per minute. The machine consists of flexible basic modules designed to meet future customer requirements with regard to pack type and size.
The machine can be adjusted for different sizes very quickly without losing any of its reliability.The machine can be loaded with several blank stacks for longer runs without loading
- High efficiency
- Maximum flexibility
- Easy to maintain
- Easy to operate
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The WP series includes a wide range of automatic wrap-around case packers, for the packing of various products in corrugated cardboard cases and/or trays.
Being designed to offer great flexibility, the WP series allows to handle many different pack collations and provides outputs up to 80 packs per minute.
Products can be packed both in cardboard cases and in trays, with walls of the same height or of different heights.
Thanks to the Tlespack system it is also possible to pack products in double-layered packs.
Case or tray formation is carried out in-line through smooth and continuous motions; the wrap-around process as well as the hot melt sealing process ensure complete pack integrity, rigidity and stability.
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Operation
Erecting, loading and closing of flat or pre-glued carton sheets. Wrap-around-cartons, american case (RSC-fold boxes) or only trays can be manufactured with this machine.
Products
Thermoformed packs, Trays, cups/pots, bottles, boxes, flow wrap bags in corrugated card board- or solid fibre board cartons. Multi layer grouping with/without interlayer or lateral layer. Bottom with steps, wrap-around-carton with/without display-window, full seal carton, set pack "ZIPP and KNACK" (Display Tray). Standard trays, display trays with/without plug-in-lid/5-side-outboard lid, trays with U-stack edge, plug-in-flap, Braces, 3-side closing lid or Crates.
Design
Wide format variability with compact design. Different colligating systems allow high performance at maximum product care. Thermoformed packs, flow wraps, etc. can be packed at high output rates in laying way. Servo driven stations allow up to 35 cycles/min and short format change over times.
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Deam Case Handling Systems
Deam Packing Systems
All Deam equipment is constructed from stainless steel, a material well suited to the dairy and beverage industries where leaks may occur, and frequent washing is required.
Deam offers Case Packers and Product Conveyors for:
Plastic bottles in various sizes
One gallon (4L) plastic jugs
Cartons - half-pint (250ml), pint (500 ml), liter or quart sizes
NEP 4 oz., 6 oz., 8 oz. gable top cartons
Pouch-Pak milk bags - 4- litre bags containing 1.333 litres each (Canada only)
Creamer Cups
Cultured product
Key Features of Deam Equipment:
All stainless steel construction
Compact design
PLC controls with Nema 4/4x stainless steel panel
Touch screen operator terminal with system diagnostics (option)
Soft load design
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Automatic case packing
The PAK 320 is a automatic case packer with a host of features to operator ergonomics and safety. It offers a vibration free and virtually silent operation. The ergonomic case magazine is executed as a low level loading to minimize manual lifting.
The high performance of the PAK 320 is enhanced by a number of modules designed for packing cartons and /or bundles into American cases. The high capacity case magazine is fitted with automatic lifting of the case to working height. Case erection is realized by means of a double arm fitted with suction cups and a Venturi vacuum unit. The flaps at the base are closed before the cartons are inserted into the case.
The subdivision of the machine's phases and work areas, stacking from the bottom to top, transfer and subsequent insertion of the cartons into the case permits checking of critical operations, thereby cutting machine downtime to the minimum.
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# CLOSURE TYPE BY MELT
# CLOSURE TYPE BY ADHESIVE TAPE
# FLAT CASES
# AMERICAN CARDBOARD
(WRAP-AROUND)
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The OYSTAR Hassia SPH case packaging system deposits complete punch formats in several layers into cartons. Cartons can be supplied and sealed manually. Interleaf insert, automatic carton supply and discharge systems are also available.
The walking beam conveyor always take one complete punch cycle horizontally out of the punch and move one complete punched unit by overlapping in longitudinal and cross directions during transport.
- Surface reduction = a smaller carton size and less transport and storage volume
- The tableau is stabilized in the carton
The transfer unit then deposits the tableaus in several layers in one or two cartons.
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Volpak has a line of cartoners and case packers developed for the handling, grouping and manipulation of flexible pouches, of which Volpak is a top specialist.
The cartoners of the PAK series are well known for the simplicity of its mechanisms and user-friendly operation.
The side loading Case packers from the Daina series offer a compact design, small footprint and easy to handle. They are ideal for the automatic casing of rigid products such as carton boxes.
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Operating principle:
- Pendular movement box packing machine with suction cup or ratchet tooling tot picking up and depositing products. This movement is carried out using a brush/ess type servo-geared reducer with an axis board controlling the positions where the products are collected and deposited.
- Possibility of boxing with boxes whose edges ore already closed.
- Boxing with multiple layers of products in the boxes.
- Programming stacks of boxes according to the palletisation plan.
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