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Automatic Case Packer
Model PL-01
MACHINE SPECIFICATION
The PL-01 series is a fully automatic case packaging system designed to a variety of products into a Regular Slotted Case (RSC style).
the PL-01 case packer automatically takes a corrugate blank and feeds it into the machine. It is then erected and positioned for loading,
after which the flaps are closed and sealed for palletizing.
Designed for quiet low maintenance operation, the PL-01 features an air Venturi system that assures opposing cup opening of cases for higher production rates.
PL-01 designed for versatile corrugated case handling capability, no change parts are required in the case handling area of the system.
LEAD also offers a wide variety of loader, accumulation, and infeed sections to solve your toughest case packaging needs.
OPTION:
- Servo drive
- Pressure sensitive tape closing.
- Open flap detection.
- Length of magazine (up to 3000 mm long).
- Date coding .
- Stainless steel construction.
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VersaWrap™
Continuous Wrap Around Case Packer
High speed
Handling of wrap around blanks and trays
Case magazine with dual extraction system
Modular design
Size changeover in 15 minutes
PRODUCT COLLATION SYSTEMS
Pneumatic Selection Channels (CLP)
Perfect product guiding by lock chamber system
All types of products and collations
Quick and easy size changeovers, without change parts
Economic solution for average speeds
Diagonal Infeed System (CCO®)
Compact single file solution avoiding lane distribution
Continuous infeed for optimum product and label protection
Lateral pin-gating system adapted to each collation
Handling of special-shaped products (ovoid, square with rounded corners, etc.)
Pin-gating Selection (SDI)
Removable cassette adapted to each format
Simple to use, no adjustments
Economic solution for a limited number of formats
Mechanical system with simplified maintenance
Product conveying system specially suited to unstable products
Regulated Flow Selection (SFR®)
Unique adjustable system
Product size range: 0.25l to 3l
Accurate adjustments thanks to the servo-driven cassette
Reduction in size changeover time (changeovers managed via PC, no change parts)
FUNCTIONING PRINCIPLE
Case magazine
High capacity/autonomy
Extraction of blanks in 2 movements for greater reliability
Motorized arm equipped with 4 suction cups to grip the blank along its whole width
Option: 90° magazine for easy refilling
Forming/Loading
Identical direction of flow for products and cardboard blanks
Perfect synchronization of the batch and the blank thanks to the use of servomotors
Positive and constant guiding of the products/packaging
Gluing/Pressing
Upper brackets fitted with rubber cushions to compensate for dimensional variations in products and packaging and consequently guarantee the case is properly sealed
Positive case guiding during pressing to ensure perfect squaring
Joining lug inside or outside the cardboard packaging
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Technical specifications
Performance
Up to 30 cases/minute, depending on product and collation
Various machine models for different sizes available:
Size range (standard-version) / from / to
A 90 mm 420 mm
B 130 mm 420 mm
C 80 mm 320 mm
max. length of case blanks 1.550mm
other sizes on request
Control
Siemens
Allen-Bradley
Air consumption
approx. 1.5 NL, 6 Bar
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Wrap Around Packer
Fully automatic packing of products into cases and trays with or without lids
Fully automatic wrap-around machine in stainless steel deisgn with high reliability and product control at speeds up to 20 cases/trays per minute. The machine consists of flexible basic modules designed to meet future customer requirements with regard to pack type and size.
The machine can be adjusted for different sizes very quickly without losing any of its reliability.The machine can be loaded with several blank stacks for longer runs without loading
Fully automatic wrap-around machine in stainless steel deisgn with high reliability and product control at speeds up to 20 cases/trays per minute. The machine consists of flexible basic modules designed to meet future customer requirements with regard to pack type and size.
The machine can be adjusted for different sizes very quickly without losing any of its reliability.The machine can be loaded with several blank stacks for longer runs without loading
- High efficiency
- Maximum flexibility
- Easy to maintain
- Easy to operate
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The WP series includes a wide range of automatic wrap-around case packers, for the packing of various products in corrugated cardboard cases and/or trays.
Being designed to offer great flexibility, the WP series allows to handle many different pack collations and provides outputs up to 80 packs per minute.
Products can be packed both in cardboard cases and in trays, with walls of the same height or of different heights.
Thanks to the Tlespack system it is also possible to pack products in double-layered packs.
Case or tray formation is carried out in-line through smooth and continuous motions; the wrap-around process as well as the hot melt sealing process ensure complete pack integrity, rigidity and stability.
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Operation
Erecting of cartons from flat carton sheets.
Products
Corrugated card board- or solid fibre board cartons. Standard trays, display trays, trays with U-stacking edge, Plug-in-flap, Braces, 3-side-close-lid or crates.
Design
Wide format variability with compact design. A servo controlled format plug allows maximum performance (up to 40 T/min) and shorter format change over times.
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Operation
Erecting, loading and closing of flat or pre-glued carton sheets. Wrap-around-cartons, american case (RSC-fold boxes) or only trays can be manufactured with this machine.
Products
Thermoformed packs, Trays, cups/pots, bottles, boxes, flow wrap bags in corrugated card board- or solid fibre board cartons. Multi layer grouping with/without interlayer or lateral layer. Bottom with steps, wrap-around-carton with/without display-window, full seal carton, set pack "ZIPP and KNACK" (Display Tray). Standard trays, display trays with/without plug-in-lid/5-side-outboard lid, trays with U-stack edge, plug-in-flap, Braces, 3-side closing lid or Crates.
Design
Wide format variability with compact design. Different colligating systems allow high performance at maximum product care. Thermoformed packs, flow wraps, etc. can be packed at high output rates in laying way. Servo driven stations allow up to 35 cycles/min and short format change over times.
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· Positive
· High speed
· Flexible
ADVANTAGES
· Positive case extraction
· Precise case forming
· Inner flap folding guaranteed
· Accurate gluing and squaring
· American cases (RSC), half cases, cases with special flaps and pre-joined display cases can all be handled on this machine
ERGONOMICS
· Clean design offering easy access
· Centralised adjustment points to ensure a quick format changeover
CHARACTERISTICS
· Extensive size and speed range
· Several case sizes can be handled on the same machine (multiple case magazines)
· Various options depending on requirements: choice of operator control panel, automatic size changeovers, etc.
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TBF40
The TBF 40 machine can erect trays and boxes with covers. Boxes can be closed with hot-melt glue or tuck-in closure. The TBF 40 is suitable for food, bakery or frozen products, ice-creams, spare parts, small metal products, textiles, etc... It can also be connected in line to closing machines, dosing and filling units, to create complete lines.
The machine can be equipped with:
Erecting hopper adjustable by hand-wheels
or engines;
High capacity magazine;
Stainless Steel Frame.
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The KOCH carton formers are employed for production of a huge number of varying boxes by application of a stamped carton blank made of solid fibre board or corrugated cardboard. The carton blank is picked out of a magazine by vacuum suckers. Afterwards the carton blank is placed into guide rails. Horizontal, oblique or pallet magazines are available depending on demand. Individual tracks or dots of hot glue are applied on the glued joints during feed via forming tool.
After reaching the stopper the carton blank is pressed through the forming tool by a forming tappet, moulded in and glued together. The finished boxes are transported out of the machine via outfeed conveyor belt rising laterally or frontally out of the machine. The glue tracks are controlled via machine control. The adjustments for different formats can be entered directly on the user interface. Furthermore it is possible to employ crimp tools to form the carton blanks without using hot glue.
Advantages of this machine technology
- Different sizes and performance ranges allow the optimal selection of a carton former depending on particular demand.
- Change of forming tools is not required, because the tools are equipped with adjustable spindles. Only the forming tappet must be changed.
- Quick format change
- Drives via servomotor, resulting in easy adjusting on the control monitor and format optimized motions.
- State-of-the-art control technology via industrial PC with convenient operator guidance via touch screen. Optionally Siemens S7.
- Telephone connection for remote diagnosis
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Robopac presents an automatic carton forming machine with a high output and a long lifespan. The new SUPERBOX forming machine retrieves the cardboard blanks, opens, folds and forms the boxes and then seals the bottom with tape. This highly versatile machine can use tape rolls of the kind commonly found on the market. The machine is composed of a blanks magazine, a section where the cartons are opened, and a discharge roller where the cartons are taped at the base.
Format changeovers are easily done using 5 handwheels and adjusting the strikes in the blanks magazine and the position of the suction caps. Three versions are currently available — Superbox 544, 545 and 645.
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Technical characteristics:
- Highly reliable box assembly by means of mechanical movements around a single geared motor.
- Construction in stainless steel and profiled aluminium sections on a painted, mechanically welded chassis
- Easy access, wide-opening doors facilitate maintenance.
- Easy to use. computer managed, with a pivoting display unit for the operator
- The autonomous nature of the machine means that an operator is not required to be present permanently
- Precise and economical gluing by means of a 'Hot Melt' glue injector distributed by roots rotary pump fed by an 11 litre tank.
- Memorisation of the glue setting for each format
- Manual setting by means of wheels, average setting time: 10 minutes.
- Electrical rating: 7 kW.
- Pneumatic consumption. 25 m/h at 7 bars
- Options:
largo capacity box cartridge.
304L stainless steel body.
Stacker.
"C* module lor folding of edges with trays in direction of the machine length.
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Deam Case Handling Systems
Deam Packing Systems
All Deam equipment is constructed from stainless steel, a material well suited to the dairy and beverage industries where leaks may occur, and frequent washing is required.
Deam offers Case Packers and Product Conveyors for:
Plastic bottles in various sizes
One gallon (4L) plastic jugs
Cartons - half-pint (250ml), pint (500 ml), liter or quart sizes
NEP 4 oz., 6 oz., 8 oz. gable top cartons
Pouch-Pak milk bags - 4- litre bags containing 1.333 litres each (Canada only)
Creamer Cups
Cultured product
Key Features of Deam Equipment:
All stainless steel construction
Compact design
PLC controls with Nema 4/4x stainless steel panel
Touch screen operator terminal with system diagnostics (option)
Soft load design
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Serie AV
Case erecting machine for forming and bottom closing of 'RCS' American type cases by hot melr or adhesive tape
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Case and tray erection on demand high flexibility, large range of pack styles
Single or three piece flat blanks of solid or corrugated board are formed into a case or tray. The packaging material can consist of a simple geometric basic shape or a variety of special shapes with attached lid and dust or side flaps.
Advantages:
Blanks size range from 500 x 400 mm and 1200 x 1100 mm
60 cartons per minute
Individual memory of production programs
Flexible transfer direction of the cartons
Quick and simple format size changes
Industrial-PC control with user friendly Touch- Screen, ensures ease of operation
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Technical characteristics:
- Highly reliable box assembly by means of mechanical movements around a single geared motor.
- Construction of stainless steel and profiled aluminium sections on a painted, mechanically welded chassis.
- Easy access, wide-opening doors facilitate maintenance.
- Easy to use. computer-managed, with a pivoting display unit for the operator.
- The autonomous nature of the machine means that an operator is not required to be present permanently.
- Precise and economical gluing by means of a "Hot Melt' glue injector distributed by roots rotary pump fed by an 8 litre tank.
- Memorisation of the glue setting for each format.
- Manual setting by means of 2 wheels; average setting time: 2 minutes.
- Electrical rating: 6 kW
- Pneumatic consumption 20m/h at 7 bars.
- Options: Large capacity box cartridge. 304L stainless steel body
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HIGH QUALITY AND DURABILITY
The reliable erection of trays, highly accurate in form and dimensions, combined with very high machine efficiency, are the particular strengths of OYSTAR A+F's tray/case erectors.
Over 25 years experience and the continuing growth of field applications clearly demonstrate the extremely high quality and durability of OYSTAR A F's machines and their leading position in the international market.
The OYSTAR A F Speedline, for example, produces up to 60 trays/cases per minute, with absolute accuracy in form and dimensions, thanks to the utilisation of servo technology. It is their "core folding" concept that has enabled OYSTAR A F to combine the requirements of speed and accuracy. All folding and forming operations are carried out against rigid counter formers whereby all movements are either servo motor or cam driven.
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Automatic case packing
The PAK 320 is a automatic case packer with a host of features to operator ergonomics and safety. It offers a vibration free and virtually silent operation. The ergonomic case magazine is executed as a low level loading to minimize manual lifting.
The high performance of the PAK 320 is enhanced by a number of modules designed for packing cartons and /or bundles into American cases. The high capacity case magazine is fitted with automatic lifting of the case to working height. Case erection is realized by means of a double arm fitted with suction cups and a Venturi vacuum unit. The flaps at the base are closed before the cartons are inserted into the case.
The subdivision of the machine's phases and work areas, stacking from the bottom to top, transfer and subsequent insertion of the cartons into the case permits checking of critical operations, thereby cutting machine downtime to the minimum.
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# CLOSURE TYPE BY MELT
# CLOSURE TYPE BY ADHESIVE TAPE
# FLAT CASES
# AMERICAN CARDBOARD
(WRAP-AROUND)
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The OYSTAR Hassia SPH case packaging system deposits complete punch formats in several layers into cartons. Cartons can be supplied and sealed manually. Interleaf insert, automatic carton supply and discharge systems are also available.
The walking beam conveyor always take one complete punch cycle horizontally out of the punch and move one complete punched unit by overlapping in longitudinal and cross directions during transport.
- Surface reduction = a smaller carton size and less transport and storage volume
- The tableau is stabilized in the carton
The transfer unit then deposits the tableaus in several layers in one or two cartons.
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DAINA 100 / 200
Compact in design, user friendly and small in size, these machines provide the ideal system to complete the end of automatic packaging line.
VOLPAK has also developed a semiautomatic model for low production lines.
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Operating principle:
- Pendular movement box packing machine with suction cup or ratchet tooling tot picking up and depositing products. This movement is carried out using a brush/ess type servo-geared reducer with an axis board controlling the positions where the products are collected and deposited.
- Possibility of boxing with boxes whose edges ore already closed.
- Boxing with multiple layers of products in the boxes.
- Programming stacks of boxes according to the palletisation plan.
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Moduline - all the advantages at a glance
- Maximum flexibility in the production of trays/cases
Whether it is open trays, wrap-around trays/cases, completely closed cases or two-piece trays with lids - the Moduline forms, folds and glues all types of tray/case.
- Fast format change
The operator-friendly adjustments enable format changes to be easily carried out, normally inside 10 minutes, by the machine operator.
- Ergonomic design
The Moduline provides the operator with clear vision at each working station of the machine. The machine components allow for optimum operator access.
- Flexibility in control
The Moduline is compatible with control systems from ELAU, Siemens or Allen Bradley - everything is possible. The individual control of the machine functions and the Touch Screen control panel make the machine quite simple and user-friendly.
- Flexibility in construction
The Moduline provides the flexibility to meet the individual space conditions at site
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Direct access into the machine at floor level
Product retention zones minimized
Compact and ergonomic machine design
Caracteristics
A side-loading solution to meet your specific requirements:
TECHNICAL CHARACTERISTICS
Compact footprint
Products fed in by single layer simple transfer or by a mechanical or servo-driven elevating or lowering stacker
Forming, side loading and sealing on a single machine for three types of packaging
Stylish safety guarding offering maximum visibility inside the machine
Case magazine height lowered to improve blank handling by the operator
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Case packing machines
Serie IN
Case packing machines for “RSC” cases. Closing by hot melt or adhesive tape.
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HPX60
Automatic horizontal case-packer
The HPX 60 has an automatic cycle with a mechanical-pneumatic operation, suitable to collect and feed boxes, bags, flow-packs, etc. into American cartons. The products, arriving on the feeding belt, are stacked from top to bottom by wished layers in the stacking area.
Cartons are picked up from the magazine by suction cups and placed in front of the feeding area. Once filled, both inner and outer flaps are closed, by hot melt or pvc tape.
The HPX 60 machine can be connected in line with cartoning machines, tray erectors and every all other CARIBA machines.
The machine can be equipped with:
Hot-melt closure;
Closure by pvc tape;
Flaps closed by gum-coated paper;
Ink code;
Pad feeding unit to separate products;
Outfeed case overturn;
Special feeding.
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Case Filling Machine KV 250 / 400
- max. 120 bags / min
- 50g - 5000g
- case size range up to 400 x 400 mm
Case Filling Machine with tray erector KVTF 250
- max. 120 bags / min
- 50g - 5000g
- case size range up to 400 x 300 mm
Case Filling Machine KVTF 250
- The case blank magazine is placed at an accessible working height
- Size changeovers to other formats are simple and quick
- The forming tools have pneumatically-movable corners, which press the tray around the mandrel forming perfect right angled corners
- Hot-melt closure is optimised by the forming tools
- The tray discharge direction can be to the left, right, or straighton, when the Model TF is supplied as a separate machine
- The model KV Traypacker positions the tray between indexing belts, which are slightly inclined for optimum product entry
- Product enters the tray above a feeding tongue; By moving the tray upwards between the indexing belts, the tongue is used to compact the loaded product and to optimise space inside the tray
- The Model KV is easily adjustable for different product and tray sizes, both before and after delivery
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Automatic End Load Case Packer
Model MKH-7
MACHINE SPECIFICATION
The MKH-7 series is a fully automatic case packaging system designed to end-load a variety of products into a Regular Slotted Case (RSC style).
The MKH-7 case packer automatically takes a corrugate blank and feeds it into the machine. It is then erected and positioned for loading, after which the flaps are closed and sealed for palletizing.
Designed for quiet low maintenance.
The MKH-7 features an air Venturi system that assures opposing cup opening of cases for higher production rates.
Mechanical case feeding of this 4-station.
case packer guarantees positive control of the case through out the loading, flap folding, and sealing processes.
Designed for versatile corrugated case handling capability, no change parts are required in the case handling area of the system.
LEAD also offers a wide variety of loader, accumulation, and infeed sections to solve your toughest case packaging needs.
PRODUCTION SPEED
Up to 20 cases per minute when using RSC corrugated containers.
Final speed dependent of product and product orientation.
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Case packer E 4040
A case packer for simple line connection with Uhlmann cartoners or stretch banders for GMP-compatible production from the beginning to the end.
- The E 4040 processes up to 400 cartons or 60 bundles/minute and packages ten shipping cases with max. measurements of 300 x 300 x 400 mm in the same time
- Extremely easy operation, quick changeover of formats, infinitely variable format setup
- Double-sided case closing with adhesive tape or hot melt
- Operator terminal and printer interface
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The flexible way to fill transport packages
The especially for this machine developed carton handling system enables the packing of difficult to handle sale packages, in standing or laying position, in a large range of performance.
In combination with appropriate machines for erecting and closing of transport packages or other peripheral equipment a system solution – especially adapted to the requests of the customer – is available.
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