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HPX62
Semi automatic horizontal case-packer
HPX 62 machine is suitable to collect and feed into carton boxes, flow-packs, bags, etc.
Semi-automatic cycle with mechanical-pneumatic operation, controlled by electric synchronisms. The products coming on the feeding belt are stacked by required layers in the stacking area. The carton has to be placed into the hopper by an operator; the feeding of the carton is automatic, as well as the unloading onto the motorized outfeed belt.
HPX 62 is suitable to be connected in line to tray erectors, cartoning and closing machines.
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Smooth controlled movements for optimum product loading
Wide trajectory range
High speed
ADVANTAGES:
Controlled and accurate product gripping and loading
Robust mechanical design
All types of product infeed possible
TECHNICAL CHARACTERISTICS:
Customised gripping tooling designed to protect your bottles and labels
Loading funnel adapted to your specific case design (including cases with dividers)
Central control system in order to manage the acceleration ramps
PERFORMANCE:
Payloads of up to 48 x 75cl bottles
Quick and easy size changeovers
Speed: up to 22 000 bottles/hour
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Case Filling Machine KF 350
- max. 120 bags / min
- 50g - 3000g
- box size range up to 400 x 300 mm
Case Filling Machine KFTW
- max. 180 bags / min
- 50g - 3000g
- box size range up to 400 x 300 mm
Case Filling Machine KS 400
- max. 120 bags / min
- 50g - 3000g
- box size range up to 600 x 400 mm
Case Filling Machine KP 400
- max. 100 bags / min
- 50g - 3000g
- box size range up to 400 x 300 mm
Case Filling Machines KF 350
- Simple to operate
- Quick sizechange to other packs
- Motorised height adjustment
- Flexible packing patterns
- Solid and compact machinery
- On-board electrical cabinet
- SIEMENS S7 PLC with Siemens interface
The Case filling machine KF 350 collates bags and drops them by gravity into standard pre-erected cases. The packs (generally FFS bags) are conveyed, lying flat, into the Model KF 350 case filling machine. The bags are equalised between top and bottom belts as they enter the system and are then accelerated by a second conveyor. A dividing conveyor and a system of pack stops allows the bags to form a layer, two bags wide, on top of the flaps. If needed, the flaps can be equipped with belts to assist bag transport and layer formation. When each layer is complete, the flaps open and the bags drop by gravity into the case. The cycle continues until the correct number of layers transfer into the case. Where layers are more than two bags wide, the case is indexed underneath the release flaps as the bags are dropped in. Optional, a top pusher and vibrator can be integrated in the line.
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TOP LOADER MP 230/230S
Packaging machines for grouping ,picking and placing cups/containers into carton trays/boxes .
Capacity : 5000-43000 cup/hour
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Case Packer FCP-550VA
The FCP utilizes a dual system of flights to control, orient, and unitize groups of products providing an efficient yet simple operation
- One Case Packer designed for a multitude of product shapes, styles, patterns and production demands Line change from Cartons to stand-up pouches? – No Problem
- Multiple product “row and layer” configurations and case pack patterns
- Smooth – easy motions
- Controlled “Layer Pack” loading assures “in the case every time!”case packing
- Dual, independent collator design increases speed through multi-axis design
- Compact machine footprint design for tight spaces and production changes
- Integrate directly with Yamato CheckWeighers and/or addition equipment
- Stainless Steel Construction
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TOP LOAD CASE PACKER
The top load case packer of type "pick and place" assembles cardboard boxes from a flat blanks, puts the products inside them thanks to a tripod manipulator and closes the boxes. The machine is flexible and versatile. Due to a simple change of tools, it can pack in a variety of boxes such as:
- wrap boxes
- eco wrap boxes
- simple trays
- shoulders trays
- SRP tray
- tray and lid
The 5 axis manipulator, enables a flat packing, upright or on the side. The manipulator is easy to set. There is no need for any former products preparation. Thanks to its design, the case packer is flexible and user-friendly and has a quick changeover time.
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The most product gentle way to fill transport packages.
The perfect connection of control and driving technology enables the gentle filling of transport packages with fragile products at a high performance.
In combination with appropriate machines for erecting and closing of transport packages or other peripheral equipment a system solution – especially adapted to the requests of the customer – is available
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Operational Details
It is a fully automatic servo controlled vertical case packer where all the operations are automatic right from case erection, collating of products, loading of products in the case and sealing (taping / gluing) of the case. The entire case packing operation is done on one single compact machine that requires only one person to operate it. The case packer is having balcony construction and incorporates the latest technology for operation. The case packer can be integrated with automatic palletizer for further automation.
Applications
Products: Can handle various products like bottles, cartons, tetrapacks, containers, jars, tubes, tins, cans, pouches etc. and pack them directly in shipper cases.
Industries: Pharmaceuticals, breweries, food, beverages, lubricants, paints, chemicals, personal care, home care etc.
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Horizontal wrap-around and display-box case packaging machines for cartons, flow wraps, bags, pouches, trays, cans etc.
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# CLOSURE TYPE BY MELT
# CLOSURE TYPE BY ADHESIVE TAPE
# FLAT CASES
# AMERICAN CARDBOARD
(WRAP-AROUND)
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Meypack VP 450 Series
• Dual purpose (tray and wrap around)
• Modular design
• High flexibility
• Standard components
• Minimum format change-over time 10 min. or less
• Maximum machine accessibility
Functions
• Grouping station with loading plate to separate the pack formation. Simple multi-layer stacking operation. Positive vertical movement by a servo drive motor. Minimum change-over time.
• Main drive and indexing chain Servo driven for optimized movements. Indexing chain with automatic servo driven adjustment via the PLC. Minimum change-over time.
• Glueing and pressing of top and side flaps with pneumatic cylinder, hot melt glueing system with glueing heads, mounted on a top support bar to enable max. access.
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Automatic wrap-around case packer, designed to meet every client’s requirements. It can form complete cartons and trays.
A version with automatic insertion of a honeycombed structure is available for delicate products.
* Product separation system ideal for the needs and products being manufactured
* Easy format change adjustments
* Control over all manufacturing stages
* High capacity carton magazine
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The automatic case erectors F144/145/146 draw, erect and seal with adhesive tape the bottom flap of cardboard boxes, ready then to be filled, with a variable output between 500 and 800 boxes/hour according to the dimensions. The machine adjustments are simple and fast. They have been designed for easy use also by unskilled people. They do meet the CE regulations on safety.
- Metal grill guards only for mod. F144/4 - F144 - F145
- Control board with indicators of operation anomalies.
- Rotating air cylinders, individually controlled, for an optimal box squaring
- Suction cup carriage adjustable in height/width
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FOR-1500
Automatic carton erector Freestanding
Output: 1500 cartons/hour
The automatic carton erector FOR-1500, freestanding version, draws, erects and seals cartons, with adhesive tape or hot-melt glue (optional). The machine sends the cartons by the conveyor belt to the carton packer freestanding Serie MEGA.
The change format of the carton size is simple and quick.
Safety is total and oversize PLC can be increased.
FOR-1500 is also available in the antiexplosive version: Serie FOR/AD.
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Fully automatic machine suitable to erect boxes and trays, either with tuck-in or hot-melt glue closing with Nordson applicator.
The V 103 machine operates with flat blanks, microwave or corrugated cardboards and it can also be equipped with fast size changeover through digital indicators.
Machine can be provided with special forming head for double-side flaps, with tuck-in on the bottom.
V 103 machine is particularly studied for packaging lines and it can be linked to loading and pick and place systems, lid closing machines,conveyors etc.
Main fields of use are food industry, biscuits, ice-cream and frozen food industry, mechanical, components-spare parts, plastic industry.
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The WF30 fully automatic case former / case erector overcomes the common variables involved in forming cases that are often associated with the quality of corrugated. It easily handles the common imperfections in corrugated that can disrupt the forming process, and this remote demand-controlled machine will effortlessly open and form your RSC, HSC or CSSC cases at 30 SPM.
The WF30 automatic case former has re-invented the toolless set-up, offering simpler, "user obvious" features that mean a quick and easy case size adjustments for packaging lines. Box one is ready to run without the use of tools or guide-books. A color-coded, tactile guide offers a more efficient, friendly system for operators.
Case forming is handled by the Pin & Dome mechanical mechanism and the pin adjustments can be easily released and re-inserted into any different position quickly without having to completely unbolt the mechanism. A new case squaring system, ensures accurate forming by checking squareness throughout the entire forming process. The Tilt-out Tape Head (for the tape version), minimizes downtime with the quick and easy accessed bottom tape head, for fast tape changes.
The WF30 is available for pressure sensitive tape case sealers or hot melt glue forming.
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The KF lock-style forming machine is a best-in-class machine. Along with the prestige of being the most widely used top-load carton forming system in the world, it outsells all other machines combined. The KF former has evolved into one of the most rugged, versatile and highest-performance machines in the industry - capable of running special carton forming heads to accommodate unique carton styles. The key to the KF's success is its simplistic design, fast change over, and ease of maintenance.
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Setting new standards, Lantech has always stood for cutting edge innovation and our C-Series case erectors continue that tradition.
We've set new standards for productivity and efficiency in low speed case erecting applications
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Cardboard box Forming/Closing machines
Ave Industries produces automatic machines to form American cartons, using hot melt glue for the lower laps.
In addition, machines for closing the upper and/or lower laps of the carton by self-adhesive tape are also available.
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Forming Machines
FRT500-FRT700 FRB500-FRB700
COMMON FEATURES
Tray-box forming cycle
a) the flat cardboard is picked from the magazine and placed on a bucket chain conveyor;
b) the box is shaped in the tray forming unit: the front flap is kept open;
c) the pre-stacked products are inserted into the box through its open side. The front insertion of the product allows the use of a container (a tray or a box) whose dimensions are equal to those of the product to be bundled. Accuracy in packaging results is guaranteed even with delicate products;
d) if the box has already been shaped, the insertion of the products is made by means of a pick & place unit;
e) lid is closed - either by tucking it in or by gluing it - at next station.
The FRB and FRT machines run step-by-step, making use of different stations, whose number varies according to the customer's requests.
A wide range of functions is available: product insertion, literature (or other eventual items) insertion, visual control of the whole product flow, ink-jet printing, tuck-in or hot-melt closure.
Different types of products and collations can be handled both with FTR - FRB.
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K15 case packer in addition to its little size, high accuracy mechanics and safe feedings, allows first of all a very simple and quick size change-over procedure with adjustements made with digital indicators.
The K15 automatic case packer is suitable to load single cartons, bundles, soaps, flow-packs, squeezable tubes etc., into cardboard cases. Case closing can be effected by self-adhesive tape or hot-melt glue. The case magazine is horizontal for easy loading, with an appropriate mechanical device which pushes the carton towards the suction cups.
The forced opening of the case through a double arm system with suction cups guarantees a perfect squaring of the case during the product loading operation even with the use of low quality cardboard.
The machine is controlled via PLC and has an LCD display for operator assistance and size change-over. Electrical wiring, noise level and guards are in accordance with European Standard.
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Offering the economies of a 5-panel wrap-around case in traditional RSC case applications, the Continuous Motion Inline Case Packer merges traditional packaging and servo technology with patent pending blank handling technology to achieve speeds up to 60 cases per minute.
The Series 60 innovative technology enables high on-the-fly speeds. Electronic cams and servo controlled technology enable rapid pack pattern loading into cases.
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Serie COMPACT
NV-003
Quality in a little space!
Output: 350 cartons/hour
The automatic carton packer COMPACT NV-003 is designed and developed to solve the increasingly difficult production requirements connected with the problem of space. It is adapted to work with cylindrical and irregular bottles.
In a just 3 meter lenght COMPACT NV-003 machine:
1. picks up the cartons from the magazine;
2. forms the cartons and places the product in it;
3. seals its top and bottom with adhesive tape and hot-melt glue.
NV-003 is completely automatic, managed by a programmable microprocessor and a single control push-botton panel with a led display for messages.
By changing the pick-up, according to the different shapes of the products, it solves any packaging problem. It is capable of handling glass and plastic bottles, tins, jars, ampoules, cases, vacuum packages, bricks, small bags, trays, etc.
The conformation of cartooning bottles is being line for line by a programmable pneumatic pusher.
Its construction is extremely simple to provide for a high output, easy change of format and little maintenance.
The COMPACT NV-003 is also available in antiexplosive version: Serie COMPACT/AD.
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Setting new standards, Lantech has always stood for cutting edge innovation and our CP-Series case packers continue that tradition.
We've set new standards for productivity and efficiency in case packing applications for:
- Pick & Place
- Top Loading
- Side Loading
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BFB CP18/28/48
Side-loading case-packer, suitable for the packaging of individual or bundled cartons into pre-glued RS cases. The machine footprint is extremely compact and it is the ideal solution in case of space restrictions at the end of the line. CP48: wide size range.
MAIN FEATURES:
- Cantilever design on both sides for great accessibility and easy cleaning.
- Quick tool-free changeover.
- PVC or hot melt case closure.
- Case positive erection and loading.
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Monobloc horizontal of design new and modern for the conditioning of products out of case-paperboard the small ones and average dimensions, especially adapted to the sectors pharmaceutical, cosmetic and food.
Design completely in "balconnet" allowing the food, the inspection, cleaning and usual maintenance facilities.
Closing of the case-paperboard by adhesive tape, adhesive hot-melt or vinyl or by paper "humectable".
Possibility of accessory equipments and options such as: closure by Scotch tape with superposition of the Scotch tape on all the perimeter, device of stamping of the case-paperboard, applicator of labels, printer of labels, etc...
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Semi-Automatic Case Former / Case Erector - BEL 450 Overview
The BEL 450 is a semi-automatic poly bag inserter & pack station with top & bottom case taping. Designed for use on bulk filling lines, the BEL 450 provides a cost effective alternative to the difficult process of manually inserting poly bag liners into corrugated cases. Cases are placed on the vacuum plenum after which a poly bag liner is placed into the box. The bag is quickly drawn fully into the case leaving no voids in the box corners, and the case is then ready to be filled.
Filling of cases can be done manually or automated further with the inclusion of an optional programmable weigh scale that can also verify count. Alternatively the BEL 450 semi-automatic poly bag inserter/case former can be fitted with an optional load cell for interfacing with existing automatic scale filling equipment such as auger or hopper fillers, and belt feeders.
After filling, the operator closes the poly liner, folds the top case flaps closed and moves the case forward into the conveyor where tape is automatically applied to seal the top and bottom flaps. The BEL 450 semi-automatic poly bag inserter/case former is an ideal solution for automating bulk packing lines and can quickly recover its modest investment through labor savings and improved efficiencies.
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The Series 12TM boasts quality construction in a small footprint. It accommodates a wide range of case sizes to fit nearly any application. The case type used the Series 12TM is regular slotted cases (RSC). It achieves speeds up to 17 cases per minute (product and pack pattern dependent) with pick-n-place product loading. Other value added features include the industry standard Allen-Brandley 7" Plus PanelView touch screen and case sealing options.
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Machine that directly introduces product layers within the box from the stop, especially dedicated to the fitted one of bottles, jars, flow-pack, bags, bottles, etc. even products of irregular forms.
With completely abalconada mechanical structure, allows the maximum cleaning, for the change of format it uses as all the machines CAM the system of fast change by mechanical memories and is managed and controls his operation by means of PLC.
Systems of impression and application of labels can be provided.
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The TC is a wraparound packaging machine for continuous wrapping of products of different shapes and types at medium speed.
Extreme flexibility, accessibility and visibility of the processing cycle, combined with very short size change times and ease of operation, allow this machine to provide an essential solution to the many and varied demands for corrugated cardboard packaging.
As well as considerable use of electronics, with the introduction of electric axes, the model's most important innovation compared to conventional wraparound machines is the large in-line carton store, in which the cartons are loaded vertically ®.
This solution greatly simplifies fill-up operations, as well as allowing a very high storage capacity in relation to the speed of use. The structure has a free-standing tubular steel frame with large sliding access panels which simplify maintenance and size changes and allow a total view of the mechanical moving parts.
Depending on the speed required there is a choice of two families: TC300 and TC450
TC series machines can be completed with film module and shrink tunnel to transform them into TC Combi series units.
- Speed: up to 45 packs per minute according to the sizes and characteristics of the product
- Shrink film thickness: from 40 up to 80 microns (combi machine)
- Film reel maximum diameter: 500 mm (combi machine)
- Film reel maximum width: 700 mm (combi machine)
- Carton magazine capacity: up to 600 according to tickness
- Max lenght of the open cardboard (L): 1200 mm
- Max width of the open cardboard (W): 650 mm
- Carton quality: one flute, tickness 3 mm (B-flute)
- Outside and inside covers in test paper from 150 to 200 g/m²
- Central flute in medium paper from 125 to 180 g/m²
- Continuous separation system (TC450)
- Large and easily accessible line-tray magazine
- Easy and quick access for product size changeovers
- Sliding operator access doors
- Brushless servomotor drives
- Short and easy maintenance operations (belt drive and oil less bearings)
- Low noise level
- Modular constructions, easy accessibility and complete visibility of the production cycle
- Touch screen control panel
- Size changeover time: 10-15 min.
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