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· Positive
· High speed
· Flexible
ADVANTAGES
· Positive case extraction
· Precise case forming
· Inner flap folding guaranteed
· Accurate gluing and squaring
· American cases (RSC), half cases, cases with special flaps and pre-joined display cases can all be handled on this machine
ERGONOMICS
· Clean design offering easy access
· Centralised adjustment points to ensure a quick format changeover
CHARACTERISTICS
· Extensive size and speed range
· Several case sizes can be handled on the same machine (multiple case magazines)
· Various options depending on requirements: choice of operator control panel, automatic size changeovers, etc.
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The BE-2/3/4 Monoblock are completely automatic machines designed for unfolding and erecting boxes. The folded boxes (flat) are kept separately from the machine motorized store and opened by suction cups. The same suction cups, acting together with an angular arm, longitudinally convey the boxes through the machine quickly grabbing the bottom flaps, folding them and so preparing the box for the sealing; in fact these machines are connected to a taping machine for the only bottom sealing: so the box is ready to be filled. All these machines are controlled by PLC Siemens.
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The automatic case erectors F144/145/146 draw, erect and seal with adhesive tape the bottom flap of cardboard boxes, ready then to be filled, with a variable output between 500 and 800 boxes/hour according to the dimensions. The machine adjustments are simple and fast. They have been designed for easy use also by unskilled people. They do meet the CE regulations on safety.
- Metal grill guards only for mod. F144/4 - F144 - F145
- Control board with indicators of operation anomalies.
- Rotating air cylinders, individually controlled, for an optimal box squaring
- Suction cup carriage adjustable in height/width
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Motorized box storage for 150 boxes (300 boxes – ML - on request)
Box storage available on left (SX) or right side (DX)
2 x Carriages moved by compressed air with vents to pick the plain boxes from box storage, square them and push them in the motorized driving belts (2 x Motors HP 0,18) while folding the bottom flaps & sealing them with the tape sealer K11, 50 mm (K12, 75 mm on request).
Machine controlled by PLC to synchronize the different machine movements and eventually harmonize other machines to be connected (box filler – conveyor line – carton sealer etc).
Safety Protections with switches to disconnect electrical & pneumatic if opened
Control panel equipped with:
- Box counter Low box storage alarm
- Brake/end tape alarm
- Full line alarm after the machine
Box dimensions
F144
Min. W. 150 H. 120 L. 200 mm
Max W. 350 H. 450 L. 450 mm
Production 12 bpm
F144/4
Min. W. 110 H. 100 L. 150 mm
Max W. 350 H. 400 L. 400 mm
Production 12 bpm
F145
Min. W. 150 H. 120 L. 220 mm
Max W. 350 H. 450 L. 560 mm
Production 10 bpm
F146
Min. W. 200 H. 200 L. 300 mm
Max W. 400 H. 400 L. 620 mm
Production 8 bpm
HIGHER SPEED MACHINES WITH ELECTRICAL MOVEMENTS
F344 – F344/4 – F345 – F346
The 2 vents carriages are moved by electrical axes instead of pneumatic pistons to reach a max speed of 18 bpm F344 and 16 bpm F346.
The machine control panel is equipped with:
- Touch Screen Panel with Trouble Shouting
- Automatic “0” setting up
- Vents carriages speed adjustment
- Box counter – Box timer to set up productivity per minute
- Low box storage alarm
- Brake/end tape alarm
- Full line alarm after the machine
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SOCO Pack ATS - tape
Case erector with integrated bottom sealing.
The SOCO Pack ATS is a high speed, fully automatic case erector with integrated bottom tape sealer. The machine is easy to operate and adjust for different case sizes by simply turning a handle. Its compact design allows easy installation into a new or existing production line.
The SOCO Pack ATS is the perfect start of the packaging line.
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Automatically picks and forms top load cartons/trays via lock or glue
Capable of forming cartons by lock, fold-over end wall, or glue
Pick-n-place carton feeder
Can be equipped with 1, 2, 3, or 4-forming heads at a time
Overload detent system for jam protection
Quick change tooling consists of plunger, forming cavity, hopper frame, shuttle bar and pick bar
Vacuum pick control by foot switch or conveyor mounted photo eye
Full safety guarding
Heavy duty construction for long term reliability
Speed: up to 60 strokes per minute
Casters and leveling feet for portability
Integrate with a packing conveyor and RAC, SLC, or 16C tri-seal closer to create a complete Top Load Packaging Line
Options
Washdown construction
Plunger mounted air cylinder to eject cartons
Flighted outfeed conveyor
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Operation
Erecting of cartons from flat carton sheets.
Products
Corrugated card board- or solid fibre board cartons. Standard trays, display trays, trays with U-stacking edge, Plug-in-flap, Braces, 3-side-close-lid or crates.
Design
Wide format variability with compact design. A servo controlled format plug allows maximum performance (up to 40 T/min) and shorter format change over times.
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TBF40
The TBF 40 machine can erect trays and boxes with covers. Boxes can be closed with hot-melt glue or tuck-in closure. The TBF 40 is suitable for food, bakery or frozen products, ice-creams, spare parts, small metal products, textiles, etc... It can also be connected in line to closing machines, dosing and filling units, to create complete lines.
The machine can be equipped with:
Erecting hopper adjustable by hand-wheels
or engines;
High capacity magazine;
Stainless Steel Frame.
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The new Combi CE-10 is an automatic system that erects and bottom seals corrugated cases at speeds from 500 to 700 cases per hour. This new value-priced case erecting solution is ideal for applications that require more throughput than manual case erecting can provide. This versatile system creates instant labor savings and increases production for a wide range of medium-speed applications. With industry-leading standard features like low-case and low-tape alarms, and fast no-tool changeovers, the CE-10 is a simple, operator-friendly solution for your packaging line.
Standard Features
- High-capacity powered case magazine holds 150-200 cases
- Small footprint design minimizes floor space
- Low case & low tape alarms with stack light assure continuous operation
- Safety interlocked guarding restricts access to moving parts
- 2 inch 3M Accuglide II Tapehead
- 10 case per minute operation for medium speed packaging lines
- CE international certification
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CF-20T Case Erector / Case Former
A fully automatic Case Former built for applications that require a small foot print and slower speeds. A patented box flow process has made the CF-20T a one of a kind Case Former.
Standard features:
Powered hopper
Small footprint
Positive drive system
Quick changeover
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The Superformer SF1 erects RSC cases, folds the bottom flaps and closes them with
tape. Unique features of this machine include stainless steel exterior finish, automatic case squaring system, easy size change, tape and case monitoring.
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FOR-1500
Automatic carton erector Freestanding
Output: 1500 cartons/hour
The automatic carton erector FOR-1500, freestanding version, draws, erects and seals cartons, with adhesive tape or hot-melt glue (optional). The machine sends the cartons by the conveyor belt to the carton packer freestanding Serie MEGA.
The change format of the carton size is simple and quick.
Safety is total and oversize PLC can be increased.
FOR-1500 is also available in the antiexplosive version: Serie FOR/AD.
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Fully automatic machine suitable to erect boxes and trays, either with tuck-in or hot-melt glue closing with Nordson applicator.
The V 103 machine operates with flat blanks, microwave or corrugated cardboards and it can also be equipped with fast size changeover through digital indicators.
Machine can be provided with special forming head for double-side flaps, with tuck-in on the bottom.
V 103 machine is particularly studied for packaging lines and it can be linked to loading and pick and place systems, lid closing machines,conveyors etc.
Main fields of use are food industry, biscuits, ice-cream and frozen food industry, mechanical, components-spare parts, plastic industry.
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The WF30 fully automatic case former / case erector overcomes the common variables involved in forming cases that are often associated with the quality of corrugated. It easily handles the common imperfections in corrugated that can disrupt the forming process, and this remote demand-controlled machine will effortlessly open and form your RSC, HSC or CSSC cases at 30 SPM.
The WF30 automatic case former has re-invented the toolless set-up, offering simpler, "user obvious" features that mean a quick and easy case size adjustments for packaging lines. Box one is ready to run without the use of tools or guide-books. A color-coded, tactile guide offers a more efficient, friendly system for operators.
Case forming is handled by the Pin & Dome mechanical mechanism and the pin adjustments can be easily released and re-inserted into any different position quickly without having to completely unbolt the mechanism. A new case squaring system, ensures accurate forming by checking squareness throughout the entire forming process. The Tilt-out Tape Head (for the tape version), minimizes downtime with the quick and easy accessed bottom tape head, for fast tape changes.
The WF30 is available for pressure sensitive tape case sealers or hot melt glue forming.
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The KF lock-style forming machine is a best-in-class machine. Along with the prestige of being the most widely used top-load carton forming system in the world, it outsells all other machines combined. The KF former has evolved into one of the most rugged, versatile and highest-performance machines in the industry - capable of running special carton forming heads to accommodate unique carton styles. The key to the KF's success is its simplistic design, fast change over, and ease of maintenance.
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The KOCH carton formers are employed for production of a huge number of varying boxes by application of a stamped carton blank made of solid fibre board or corrugated cardboard. The carton blank is picked out of a magazine by vacuum suckers. Afterwards the carton blank is placed into guide rails. Horizontal, oblique or pallet magazines are available depending on demand. Individual tracks or dots of hot glue are applied on the glued joints during feed via forming tool.
After reaching the stopper the carton blank is pressed through the forming tool by a forming tappet, moulded in and glued together. The finished boxes are transported out of the machine via outfeed conveyor belt rising laterally or frontally out of the machine. The glue tracks are controlled via machine control. The adjustments for different formats can be entered directly on the user interface. Furthermore it is possible to employ crimp tools to form the carton blanks without using hot glue.
Advantages of this machine technology
- Different sizes and performance ranges allow the optimal selection of a carton former depending on particular demand.
- Change of forming tools is not required, because the tools are equipped with adjustable spindles. Only the forming tappet must be changed.
- Quick format change
- Drives via servomotor, resulting in easy adjusting on the control monitor and format optimized motions.
- State-of-the-art control technology via industrial PC with convenient operator guidance via touch screen. Optionally Siemens S7.
- Telephone connection for remote diagnosis
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Robopac presents an automatic carton forming machine with a high output and a long lifespan. The new SUPERBOX forming machine retrieves the cardboard blanks, opens, folds and forms the boxes and then seals the bottom with tape. This highly versatile machine can use tape rolls of the kind commonly found on the market. The machine is composed of a blanks magazine, a section where the cartons are opened, and a discharge roller where the cartons are taped at the base.
Format changeovers are easily done using 5 handwheels and adjusting the strikes in the blanks magazine and the position of the suction caps. Three versions are currently available — Superbox 544, 545 and 645.
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Setting new standards, Lantech has always stood for cutting edge innovation and our C-Series case erectors continue that tradition.
We've set new standards for productivity and efficiency in low speed case erecting applications
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Technical characteristics:
- Highly reliable box assembly by means of mechanical movements around a single geared motor.
- Construction in stainless steel and profiled aluminium sections on a painted, mechanically welded chassis
- Easy access, wide-opening doors facilitate maintenance.
- Easy to use. computer managed, with a pivoting display unit for the operator
- The autonomous nature of the machine means that an operator is not required to be present permanently
- Precise and economical gluing by means of a 'Hot Melt' glue injector distributed by roots rotary pump fed by an 11 litre tank.
- Memorisation of the glue setting for each format
- Manual setting by means of wheels, average setting time: 10 minutes.
- Electrical rating: 7 kW.
- Pneumatic consumption. 25 m/h at 7 bars
- Options:
largo capacity box cartridge.
304L stainless steel body.
Stacker.
"C* module lor folding of edges with trays in direction of the machine length.
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Gentle product handling and precise operation are key in maintaining maximum package quality, and A-B-C lift and place case packers provide both. Synchronized operation keeps containers under complete control during case packing. PLC electronics precisely implement all operating commands to ensure accurate placement, and provide instant response to changing production conditions.
For glass or plastic containers, cans, or cartons, choose the Model 101, a pick and place case packer that provides smooth and gentle product handling to maintain optimum package integrity.
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Deam Case Handling Systems
Deam Packing Systems
All Deam equipment is constructed from stainless steel, a material well suited to the dairy and beverage industries where leaks may occur, and frequent washing is required.
Deam offers Case Packers and Product Conveyors for:
Plastic bottles in various sizes
One gallon (4L) plastic jugs
Cartons - half-pint (250ml), pint (500 ml), liter or quart sizes
NEP 4 oz., 6 oz., 8 oz. gable top cartons
Pouch-Pak milk bags - 4- litre bags containing 1.333 litres each (Canada only)
Creamer Cups
Cultured product
Key Features of Deam Equipment:
All stainless steel construction
Compact design
PLC controls with Nema 4/4x stainless steel panel
Touch screen operator terminal with system diagnostics (option)
Soft load design
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Cardboard box Forming/Closing machines
Ave Industries produces automatic machines to form American cartons, using hot melt glue for the lower laps.
In addition, machines for closing the upper and/or lower laps of the carton by self-adhesive tape are also available.
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Serie AV
Case erecting machine for forming and bottom closing of 'RCS' American type cases by hot melr or adhesive tape
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Forming Machines
FRT500-FRT700 FRB500-FRB700
COMMON FEATURES
Tray-box forming cycle
a) the flat cardboard is picked from the magazine and placed on a bucket chain conveyor;
b) the box is shaped in the tray forming unit: the front flap is kept open;
c) the pre-stacked products are inserted into the box through its open side. The front insertion of the product allows the use of a container (a tray or a box) whose dimensions are equal to those of the product to be bundled. Accuracy in packaging results is guaranteed even with delicate products;
d) if the box has already been shaped, the insertion of the products is made by means of a pick & place unit;
e) lid is closed - either by tucking it in or by gluing it - at next station.
The FRB and FRT machines run step-by-step, making use of different stations, whose number varies according to the customer's requests.
A wide range of functions is available: product insertion, literature (or other eventual items) insertion, visual control of the whole product flow, ink-jet printing, tuck-in or hot-melt closure.
Different types of products and collations can be handled both with FTR - FRB.
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Case and tray erection on demand high flexibility, large range of pack styles
Single or three piece flat blanks of solid or corrugated board are formed into a case or tray. The packaging material can consist of a simple geometric basic shape or a variety of special shapes with attached lid and dust or side flaps.
Advantages:
Blanks size range from 500 x 400 mm and 1200 x 1100 mm
60 cartons per minute
Individual memory of production programs
Flexible transfer direction of the cartons
Quick and simple format size changes
Industrial-PC control with user friendly Touch- Screen, ensures ease of operation
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Technical characteristics:
- Highly reliable box assembly by means of mechanical movements around a single geared motor.
- Construction of stainless steel and profiled aluminium sections on a painted, mechanically welded chassis.
- Easy access, wide-opening doors facilitate maintenance.
- Easy to use. computer-managed, with a pivoting display unit for the operator.
- The autonomous nature of the machine means that an operator is not required to be present permanently.
- Precise and economical gluing by means of a "Hot Melt' glue injector distributed by roots rotary pump fed by an 8 litre tank.
- Memorisation of the glue setting for each format.
- Manual setting by means of 2 wheels; average setting time: 2 minutes.
- Electrical rating: 6 kW
- Pneumatic consumption 20m/h at 7 bars.
- Options: Large capacity box cartridge. 304L stainless steel body
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HIGH QUALITY AND DURABILITY
The reliable erection of trays, highly accurate in form and dimensions, combined with very high machine efficiency, are the particular strengths of OYSTAR A+F's tray/case erectors.
Over 25 years experience and the continuing growth of field applications clearly demonstrate the extremely high quality and durability of OYSTAR A F's machines and their leading position in the international market.
The OYSTAR A F Speedline, for example, produces up to 60 trays/cases per minute, with absolute accuracy in form and dimensions, thanks to the utilisation of servo technology. It is their "core folding" concept that has enabled OYSTAR A F to combine the requirements of speed and accuracy. All folding and forming operations are carried out against rigid counter formers whereby all movements are either servo motor or cam driven.
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For high speed case erecting, choose the Model 450 case erector and sealer. This case former runs up to 50 cases per minute, providing square, well-sealed cases to high speed lines. Packed inside its compact frame is a workhorse machine, with a hefty 3 hp main drive motor that powers cases through erecting and sealing. With an easy-load case magazine, non-stop servo-controlled case sealing ram, computer-driven operation with touchscreen controls, this case erector is the top choice for speed, durability and reliability.
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The Pearson model CE70 Case Erector is essentially the same machine as the Pearson model CE60. However, we have designed the CE70 to fit into a smaller footprint to provide an alternative to those that do not have the space for an CE60.
Like the CE60, the CE70 sets the industry standard for case erecting at both medium and high-speeds. Its innovative design has been time-tested in packaging plants worldwide.
The CE70 can be configured many different ways. For medium speed applications you can configure your CE70 with various combinations of pneumatic and mechanical functions. Of course, if you want more speed and flexibility you can configure your CE70 with servo motors. The choice is yours.
Designed to Perform
Starting with a corrugated blank, the CE70 automatically erects and bottom seals a variety of case styles (see the CE70 Brochure for details.) Blanks are stacked on the 6-foot bed of the horizontal, high-capacity magazine. The case erector sends the blank through an automated folding and gluing process, where the flaps are perfectly sealed.
Reliability Plus
The Pearson CE70 Case Erector is engineered and manufactured for continuous, reliable performance. Every CE70 is supported by Pearson's team of service and technical support professionals who are available 24 hours a day, 7-days a week. Worldwide.
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This simple, integrated design, allows the user to minimize plant floorspace which is so often consumed with remote case erectors.
The case blank magazine is 4'-6" long and holds approximately 200 cases. Full mechanical control is exercised during the entire case erecting process for maximum reliability. One case blank is stripped from the magazine using a tried and true BluePrint Automation process, and opened using a reliable vacuum pull. The case is then mechanically squared prior to the folding of the minor flaps. A pair of mechanical flap closers then folds the major flaps, as the case is moved into the loading position. A case is always preformed and waiting, without the casepacker having to wait on a case being loaded.
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