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The Superliner™ SL220 Gusseted Bag Maker & Bag Inserter makes a polybag from Roll Stock Film of Continuous Gusseted Polyethylene Tubing, inserts the bag into a bottom closed shipping container: case, crate, drum or tray, and cuffs the bag over the edges.
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Bag Inserter Opens, Inserts, and Cuffs Bags Up To 18 CPM!
The Pearson B18 Bag Inserter is designed to automatically open and insert a plastic bag into an empty RSC. Tablock RSC. HSC, FOL, or Bliss style case, tray, or container at speeds up to 18 cases per minute. This Bag Inserter is an extra heavy duty, three shifts per day, dependable machine capable of handling a wide range of bags, styles, and sizes.
Flat or gusseted bags from presealed and perforated roll stock are fed to an opening station. A vacuum plenum secures the bag and the carriage opens the bag above the waiting case. A cuffing mechanism contains the bag and permits a mandrel to enter the bag and travel to the bottom of the container. Simultaneously, the cuffing mechanism cuffs the bag.
As the mandrel is retracting, the carriage closes to allow the vacuum plenums to secure the next bag, maximizing vacuum establish time. When the mandrel is retracted, the case is released to transfer out of the loading station.
For future capacity requirements, Pearson's BI18 is fully upgradable to the BI25 Bag Inserter for speeds up to 25 cases per minute.
Pearson's BI18 can either be positioned over an existing conveyor or one can be supplied by Pearson as an option. Case control guides and case indexer are standard. This machine is equipped with a fully enclosed guard package, complete with electrical interlocks. An Allen-Bradley6, PLC, PackML compliance, ULe Listed Control Panel, two bag roll stands, and inventory control photoeye at discharge are also standard.
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The bag in box BC-01 is feed the bag from a roll, seal and fold the edge around the box.
The bag placing technology can be widely used and is very flexible. The film dimensions, thickness and materials (LDPE, HDPE, etc.) can vary largely.
The technology can be found in various concepts (solutions) and in various forms.
The technology can be widely used. Businesses benefit from optimum product protection and transport.
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Pearson's CE15-T Case Erector is an innovative new case erector for erecting and bottom sealing RSC & HSC cases with tape closure at speeds of 15 cases per minute. The CE15-T is a combination of Pearson's proven concepts with new technology, resulting in a machine that offers the highest reliability in its class. The CE15-T features an economically friendly, powered 45°angled horizontal case magazine. With a vertical case presentation and compact footprint, the CE15-T is ideal for limited floor space applications.
The CE15-T's 45°angled horizontal case magazine allows for the case to be brought into the machine so that opposing vacuum can be established. With both sides of the case held by vacuum, the case is positively opened with shorter movement in the machine. Once opened, it is transferred to the powered flap folding section,tape is applied and the formed case is discharged from the machine.
The CE15-T offers the following features:
- Allen-Bradley* PLC
- AB* Pressure Sensitive Tape Head
- All LED indicator lighting
- Inventory control photo eye at discharge
- Electrically interlocked safety guard package
- Quick 5 minute changeover
- UL« Listed Control Panel
- Stainless steel construction optional
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Model GTL-UNI Case Packer (Goodman Universal™) Overview
The Pearson GTL-UNI Case Packer (Goodman Universal™) is a fully automatic case packer for horizontal packing, custom built to your project specifications.
Designed to Perform
The GTL-UNI utilizes a 4-axis system to pack flexible, rigid or semi-rigid products into any type of case, tray or other shipping container at speeds up to 200 packages per minute. All pick & place motions and case transfers are servo controlled for smooth and reliable handling of your product and cases.
The GTL-UNI is custom built based on your packaging requirements. It can be equipped with one or two product conveyors, allowing for two sources of product to infeed into the packer. The layer forming conveyors are also customized based on the product type being packed. High speed applications are enhanced with additional pick heads or the patented Independent Carrier System (ICS) conveyor.
Fast Changeover Capability
With a two minute no-tool changeover, the GTL-UNI can run different pack patterns quickly, reducing your downtime. Need to pack a new product? The GTL-UNI is easy to redeploy to different packing lines with simple programming changes and affordable change parts for new infeeds and pack patterns.
Reliability Plus
TheGTL-UNI is engineered and manufactured for continuous, reliable performance. Because Pearson Packaging Systems employs the very latest in lean manufacturing and Six Sigma quality control processes, you can rest assured that the GTL-UNI will meet your needs for many years to come. Plus, every GTL-UNI is supported by Pearson's team of service and technical support professionals who are available 24-hours a day, 7-days a week-worldwide.
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Motorized box storage for 150 boxes (300 boxes – ML - on request)
Box storage available on left (SX) or right side (DX)
2 x Carriages moved by compressed air with vents to pick the plain boxes from box storage, square them and push them in the motorized driving belts (2 x Motors HP 0,18) while folding the bottom flaps & sealing them with the tape sealer K11, 50 mm (K12, 75 mm on request).
Machine controlled by PLC to synchronize the different machine movements and eventually harmonize other machines to be connected (box filler – conveyor line – carton sealer etc).
Safety Protections with switches to disconnect electrical & pneumatic if opened
Control panel equipped with:
- Box counter Low box storage alarm
- Brake/end tape alarm
- Full line alarm after the machine
Box dimensions
F144
Min. W. 150 H. 120 L. 200 mm
Max W. 350 H. 450 L. 450 mm
Production 12 bpm
F144/4
Min. W. 110 H. 100 L. 150 mm
Max W. 350 H. 400 L. 400 mm
Production 12 bpm
F145
Min. W. 150 H. 120 L. 220 mm
Max W. 350 H. 450 L. 560 mm
Production 10 bpm
F146
Min. W. 200 H. 200 L. 300 mm
Max W. 400 H. 400 L. 620 mm
Production 8 bpm
HIGHER SPEED MACHINES WITH ELECTRICAL MOVEMENTS
F344 – F344/4 – F345 – F346
The 2 vents carriages are moved by electrical axes instead of pneumatic pistons to reach a max speed of 18 bpm F344 and 16 bpm F346.
The machine control panel is equipped with:
- Touch Screen Panel with Trouble Shouting
- Automatic “0” setting up
- Vents carriages speed adjustment
- Box counter – Box timer to set up productivity per minute
- Low box storage alarm
- Brake/end tape alarm
- Full line alarm after the machine
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SOCO Pack ATS - tape
Case erector with integrated bottom sealing.
The SOCO Pack ATS is a high speed, fully automatic case erector with integrated bottom tape sealer. The machine is easy to operate and adjust for different case sizes by simply turning a handle. Its compact design allows easy installation into a new or existing production line.
The SOCO Pack ATS is the perfect start of the packaging line.
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Automatically picks and forms top load cartons/trays via lock or glue
Capable of forming cartons by lock, fold-over end wall, or glue
Pick-n-place carton feeder
Can be equipped with 1, 2, 3, or 4-forming heads at a time
Overload detent system for jam protection
Quick change tooling consists of plunger, forming cavity, hopper frame, shuttle bar and pick bar
Vacuum pick control by foot switch or conveyor mounted photo eye
Full safety guarding
Heavy duty construction for long term reliability
Speed: up to 60 strokes per minute
Casters and leveling feet for portability
Integrate with a packing conveyor and RAC, SLC, or 16C tri-seal closer to create a complete Top Load Packaging Line
Options
Washdown construction
Plunger mounted air cylinder to eject cartons
Flighted outfeed conveyor
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The new Combi CE-10 is an automatic system that erects and bottom seals corrugated cases at speeds from 500 to 700 cases per hour. This new value-priced case erecting solution is ideal for applications that require more throughput than manual case erecting can provide. This versatile system creates instant labor savings and increases production for a wide range of medium-speed applications. With industry-leading standard features like low-case and low-tape alarms, and fast no-tool changeovers, the CE-10 is a simple, operator-friendly solution for your packaging line.
Standard Features
- High-capacity powered case magazine holds 150-200 cases
- Small footprint design minimizes floor space
- Low case & low tape alarms with stack light assure continuous operation
- Safety interlocked guarding restricts access to moving parts
- 2 inch 3M Accuglide II Tapehead
- 10 case per minute operation for medium speed packaging lines
- CE international certification
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The Superformer SF1 erects RSC cases, folds the bottom flaps and closes them with
tape. Unique features of this machine include stainless steel exterior finish, automatic case squaring system, easy size change, tape and case monitoring.
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Gentle product handling and precise operation are key in maintaining maximum package quality, and A-B-C lift and place case packers provide both. Synchronized operation keeps containers under complete control during case packing. PLC electronics precisely implement all operating commands to ensure accurate placement, and provide instant response to changing production conditions.
For glass or plastic containers, cans, or cartons, choose the Model 101, a pick and place case packer that provides smooth and gentle product handling to maintain optimum package integrity.
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The Pearson model CE70 Case Erector is essentially the same machine as the Pearson model CE60. However, we have designed the CE70 to fit into a smaller footprint to provide an alternative to those that do not have the space for an CE60.
Like the CE60, the CE70 sets the industry standard for case erecting at both medium and high-speeds. Its innovative design has been time-tested in packaging plants worldwide.
The CE70 can be configured many different ways. For medium speed applications you can configure your CE70 with various combinations of pneumatic and mechanical functions. Of course, if you want more speed and flexibility you can configure your CE70 with servo motors. The choice is yours.
Designed to Perform
Starting with a corrugated blank, the CE70 automatically erects and bottom seals a variety of case styles (see the CE70 Brochure for details.) Blanks are stacked on the 6-foot bed of the horizontal, high-capacity magazine. The case erector sends the blank through an automated folding and gluing process, where the flaps are perfectly sealed.
Reliability Plus
The Pearson CE70 Case Erector is engineered and manufactured for continuous, reliable performance. Every CE70 is supported by Pearson's team of service and technical support professionals who are available 24 hours a day, 7-days a week. Worldwide.
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This simple, integrated design, allows the user to minimize plant floorspace which is so often consumed with remote case erectors.
The case blank magazine is 4'-6" long and holds approximately 200 cases. Full mechanical control is exercised during the entire case erecting process for maximum reliability. One case blank is stripped from the magazine using a tried and true BluePrint Automation process, and opened using a reliable vacuum pull. The case is then mechanically squared prior to the folding of the minor flaps. A pair of mechanical flap closers then folds the major flaps, as the case is moved into the loading position. A case is always preformed and waiting, without the casepacker having to wait on a case being loaded.
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The 2-EZ Case Erector is the product of 10 years of continuous innovation. Engineered for longevity and easy operation, the 2-EZ boasts industry-exclusive features like our ez-adjust system and slideout tapehead. The 2-EZ erects 12 cases per minute.
Features
Heavy duty construction
--Welded one piece tubular steel frame
--Painted with "Steel-It" stainless steel pigment polyurethane
--Engineered for 3-shift production environments
2 minute changeover No-Tool adjustments using cranks and scales
--All adjustments are based on the width and height dimensions of the case
--No tune in time -- first case is a good case
Patented slideout 3M Accuglide II+™ tapehead (2-EZ)
-- Tapehead slides out of machine for easy tape roll changes & maintenance
EZ-load walk-in case magazine -- load cases in the machine while it is running
Allen Bradley PLC controlled
--INTELLIGENT and SAFE design utilizes solid state sensors and photoeyes for dependable operation throughout the erecting process.
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Here's everything you want from an automatic case packer. High speed operation with gentle, servo precision. Flexibility, with super-fast, repeatable changeover. A small footprint with economical and simple operation. Reliability, and superbly forgiving for product variations. Built for low maintenance and minimum intervention. With speeds to 25 cases per minute, this compact case packer is the answer for high speed, economy, and flexibility.
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Meridian® XR Multi-Pack Cartoner
On Display at Drinktec
The OYSTAR Jones Meridian® XR high speed multipacker builds on its "best in class" speed and productivity reputation and adds versatility to the mix. Multi-packing advances to a whole new level with this machine. OYSTAR Jones has expanded the capabilities to package a wide range of product types, diameters and heights in virtually any package style and format, on this single machine. This flexibility allows customers to meet their current requirements but also to take comfort in knowing their packaging line is future proofed to accommodate ever changing brand and consumer needs.
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Combi Horizontal Loaders
Combi Horizontal Loaders are offered in a variety of configurations including semi-automatic, automatic and high speed for collating and packing products into RSC cases.
The Combi HL is a fully automatic side load case packing system. Integrated with our E-series Case Erectors, the HL is an excellent system for a diverse range of products, accommodating a wide range of case sizes and pack patterns on the same machine. The HL features simple modular design and few change parts, assuring fast changeovers and minimal downtime.
Features
Heavy Duty Construction
--All welded tubular steel framework
--Rugged oversized components
--All stainless steel case and product contact parts
Compact footprint
--Integrated case erector
--Simple product grouping and packing
Versatile
--Many pack patterns and product sizes on same machine
--Integrates directly with E-Series Case Erectors
--Many collation methods for product grouping and orientation
Efficient
--Labor saving design
--Fast simple collation (product grouping)
--Quick changeovers with crank adjustments and few change parts
--No-Tool crank adjustments for non-changepart components
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The Maxim Beverage Multi-packer can be configured for bottles or cans, which can process up to 3000 cans or 1800 bottles per minute. Its speed and flexibility to run virtually any commercially available paperboard or corrugated cartons provides an integrated packaging solution.
The Maxim Beverage Multi-packer is made in ergonomic stainless steel, which reduces maintenance and cleaning time. Operators can easily perform change overs in 30 minutes or less, with this automated packaging equipment, and programmable change points are recalled with a single selection of a touchscreen.
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MP50 High-Speed Multipacker Overview
Pearson Packaging Systems' MP50 High-Speed Multipacker loads beverage carriers into two cases at a time at speeds up to 50 cases per minute.* With Control Logix programming for smooth servo driving operation and a no-tool changeover of less than 15 minutes, the MP50 can pack carriers into trays, RSC, HSC, or tablock cases.
Designed to Perform
The MP50 uses a Moving Gripper Head that grips and lowers groups of carriers into waiting cases. The flighted case infeed conveyor positions the cases, raises the cases to meet the dual gripper heads, and then lowers the carriers into the cases. Once the cases are filled with carriers, they are discharged.
Reliability Plus
The Pearson MP50 High-Speed Multipacker is engineered and manufactured for continuous, reliable performance. Every MP50 is supported by Pearson’s team of service and technical support professionals who are available 24-hours a day, 7-days a week—worldwide.
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What does it do?
- Our robotic top loaders allow you to place a variety of packaged products directly into cases, trays, crates, and other types of secondary containers.
How does it work?
- Product is collated into a group using one of our custom collation methods. The product is then picked by a specially designed end-effector. The fully servo-driven robot ensures smooth placement into the secondary container.
What can I pack?
- Bags, pouches, flow-wraps, thermo-formed containers, as well as a variety of rigid containers such as cartons, cups, bottles, etc.
How productive is it?
- The top loader can pack up to 300 products per minute when using our Smart-Trak™ collation and up to 300 bags per minute when using our Smart-Bin™ collationEven higher speeds can be reached with rigid containers. Our latest project involved speeds at 900 cups per minute!
How is the changeover?
- End-effectors can be changed out within 30 seconds using a simple clamping mechanism. Most settings can be created from the operator panel and saved as unique product codes. The robotic motion is also easily changed and saved as unique product codes.
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The Hartness Model 835 Flex raises the standard for flexibility and reliability in medium speed, vertical case
packing. Engineered versatility is the heart of the system. The machine’s broad options package gives it the
flexibility to handle a wide range of container types, shapes and materials. Glass, plastic, cans and paperboard in round and non-round configuration, and ranging in size from 2 ounces to 2 1/2 gallons, are all easily handled in the Model 835 Flex. Depending on size, containers can be packed in multiple tray or case configurations for increased throughput speed. An integrated high speed laner option ensures integrated responsibility for the laning and conveying of difficult shaped bottles. The air transfer option allows for the case packing of a variety of difficult shaped containers including reverse tapered bottles, flasks, chimed cans, and trigger bottles.
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Ascent® Top Load Cartoner
The Jones Top Load Cartoner is an intermittent motion machine offering unique versatility, efficiency, and innovation. Integrated feed, forming, loading, closing, and discharge functions provide a nearly endless range of capabilities.
Features and Benefits
- Speeds up to 120 packages per minute
- Single horizontal magazine with blank feeder
- 2, 3, 4, 5, or 6 station tools
- Carton forming with glued bottom
- Combination of continuous and intermittant motion for maximum performance
- Extensive range of standard and unique formats
- Literature feeder/component verification options
- Product infeed collation capabilities
- Flexible tooling-based changeover approach
- Color touch screen operator interface
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DP Drop Packer
The Combi DP is an ultra-compact solution for packing the widest range of rigid containers. This exclusive design integrates a case erector and case packer into the smallest footprint in the industry for reliable case packing productivity.
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The BE-2/3/4 Monoblock are completely automatic machines designed for unfolding and erecting boxes. The folded boxes (flat) are kept separately from the machine motorized store and opened by suction cups. The same suction cups, acting together with an angular arm, longitudinally convey the boxes through the machine quickly grabbing the bottom flaps, folding them and so preparing the box for the sealing; in fact these machines are connected to a taping machine for the only bottom sealing: so the box is ready to be filled. All these machines are controlled by PLC Siemens.
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CF-20T Case Erector / Case Former
A fully automatic Case Former built for applications that require a small foot print and slower speeds. A patented box flow process has made the CF-20T a one of a kind Case Former.
Standard features:
Powered hopper
Small footprint
Positive drive system
Quick changeover
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For high speed case erecting, choose the Model 450 case erector and sealer. This case former runs up to 50 cases per minute, providing square, well-sealed cases to high speed lines. Packed inside its compact frame is a workhorse machine, with a hefty 3 hp main drive motor that powers cases through erecting and sealing. With an easy-load case magazine, non-stop servo-controlled case sealing ram, computer-driven operation with touchscreen controls, this case erector is the top choice for speed, durability and reliability.
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The COMPACT FORM is a carton erecting machine which automatically prepares the boxes with the four bottom flaps folded, taking them from the vertical magazine placed on top of the machine. Once the carton is formed it is sent to the filling line after automatic taping of the bottom. In the SC model once the
carton is shaped, it is held on the outlet plateform and filling can then take place manually. Carton erecting is perfectly carried out even with light cardboard thanks to a patented device which blocks the box on three sides. Any interference from the flaps during folding is completely eliminated. The reduced dimensions of the COMPACT FORM allow it to be incorporated in existing lines or installed in a limited space.
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Case erecting, filling, closing, and product infeed are integrated into the machine main frame of welded steel tubing
Positive case erection, also with changing case blank qualities
Smooth controlled movements and finished surfaces guarantee gentle product handling
Case closure by means of hotmelt and/or tape
Fast and positive no-tool change-over offers high flexibility and efficiency
High quality Focke-made components and strictly enforced quality management ensure utmost reliability and long machine life
Technical specifications :
Performance
Up to 10 cases/minute, depending on product and collation.
Various machine models for different sizes available:
Size range from to
A 180 mm 620 mm
B 150 mm 380 mm
C 150 mm 620 mm
Control
- Siemens
- Allen-Bradley
Machine weight
- approx. 3800 kg
Power consumption
- Machine: 4 kW
- Hotmelt adhesive: up to 8 kw
Air consumption
- 5 NL, 6 bar, ½" - connection
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