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Pearson's CE15-T Case Erector is an innovative new case erector for erecting and bottom sealing RSC & HSC cases with tape closure at speeds of 15 cases per minute. The CE15-T is a combination of Pearson's proven concepts with new technology, resulting in a machine that offers the highest reliability in its class. The CE15-T features an economically friendly, powered 45°angled horizontal case magazine. With a vertical case presentation and compact footprint, the CE15-T is ideal for limited floor space applications.
The CE15-T's 45°angled horizontal case magazine allows for the case to be brought into the machine so that opposing vacuum can be established. With both sides of the case held by vacuum, the case is positively opened with shorter movement in the machine. Once opened, it is transferred to the powered flap folding section,tape is applied and the formed case is discharged from the machine.
The CE15-T offers the following features:
- Allen-Bradley* PLC
- AB* Pressure Sensitive Tape Head
- All LED indicator lighting
- Inventory control photo eye at discharge
- Electrically interlocked safety guard package
- Quick 5 minute changeover
- UL« Listed Control Panel
- Stainless steel construction optional
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Motorized box storage for 150 boxes (300 boxes – ML - on request)
Box storage available on left (SX) or right side (DX)
2 x Carriages moved by compressed air with vents to pick the plain boxes from box storage, square them and push them in the motorized driving belts (2 x Motors HP 0,18) while folding the bottom flaps & sealing them with the tape sealer K11, 50 mm (K12, 75 mm on request).
Machine controlled by PLC to synchronize the different machine movements and eventually harmonize other machines to be connected (box filler – conveyor line – carton sealer etc).
Safety Protections with switches to disconnect electrical & pneumatic if opened
Control panel equipped with:
- Box counter Low box storage alarm
- Brake/end tape alarm
- Full line alarm after the machine
Box dimensions
F144
Min. W. 150 H. 120 L. 200 mm
Max W. 350 H. 450 L. 450 mm
Production 12 bpm
F144/4
Min. W. 110 H. 100 L. 150 mm
Max W. 350 H. 400 L. 400 mm
Production 12 bpm
F145
Min. W. 150 H. 120 L. 220 mm
Max W. 350 H. 450 L. 560 mm
Production 10 bpm
F146
Min. W. 200 H. 200 L. 300 mm
Max W. 400 H. 400 L. 620 mm
Production 8 bpm
HIGHER SPEED MACHINES WITH ELECTRICAL MOVEMENTS
F344 – F344/4 – F345 – F346
The 2 vents carriages are moved by electrical axes instead of pneumatic pistons to reach a max speed of 18 bpm F344 and 16 bpm F346.
The machine control panel is equipped with:
- Touch Screen Panel with Trouble Shouting
- Automatic “0” setting up
- Vents carriages speed adjustment
- Box counter – Box timer to set up productivity per minute
- Low box storage alarm
- Brake/end tape alarm
- Full line alarm after the machine
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SOCO Pack ATS - tape
Case erector with integrated bottom sealing.
The SOCO Pack ATS is a high speed, fully automatic case erector with integrated bottom tape sealer. The machine is easy to operate and adjust for different case sizes by simply turning a handle. Its compact design allows easy installation into a new or existing production line.
The SOCO Pack ATS is the perfect start of the packaging line.
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Automatically picks and forms top load cartons/trays via lock or glue
Capable of forming cartons by lock, fold-over end wall, or glue
Pick-n-place carton feeder
Can be equipped with 1, 2, 3, or 4-forming heads at a time
Overload detent system for jam protection
Quick change tooling consists of plunger, forming cavity, hopper frame, shuttle bar and pick bar
Vacuum pick control by foot switch or conveyor mounted photo eye
Full safety guarding
Heavy duty construction for long term reliability
Speed: up to 60 strokes per minute
Casters and leveling feet for portability
Integrate with a packing conveyor and RAC, SLC, or 16C tri-seal closer to create a complete Top Load Packaging Line
Options
Washdown construction
Plunger mounted air cylinder to eject cartons
Flighted outfeed conveyor
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The new Combi CE-10 is an automatic system that erects and bottom seals corrugated cases at speeds from 500 to 700 cases per hour. This new value-priced case erecting solution is ideal for applications that require more throughput than manual case erecting can provide. This versatile system creates instant labor savings and increases production for a wide range of medium-speed applications. With industry-leading standard features like low-case and low-tape alarms, and fast no-tool changeovers, the CE-10 is a simple, operator-friendly solution for your packaging line.
Standard Features
- High-capacity powered case magazine holds 150-200 cases
- Small footprint design minimizes floor space
- Low case & low tape alarms with stack light assure continuous operation
- Safety interlocked guarding restricts access to moving parts
- 2 inch 3M Accuglide II Tapehead
- 10 case per minute operation for medium speed packaging lines
- CE international certification
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The Superformer SF1 erects RSC cases, folds the bottom flaps and closes them with
tape. Unique features of this machine include stainless steel exterior finish, automatic case squaring system, easy size change, tape and case monitoring.
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The Superliner™ SL220 Gusseted Bag Maker & Bag Inserter makes a polybag from Roll Stock Film of Continuous Gusseted Polyethylene Tubing, inserts the bag into a bottom closed shipping container: case, crate, drum or tray, and cuffs the bag over the edges.
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Bag Inserter Opens, Inserts, and Cuffs Bags Up To 18 CPM!
The Pearson B18 Bag Inserter is designed to automatically open and insert a plastic bag into an empty RSC. Tablock RSC. HSC, FOL, or Bliss style case, tray, or container at speeds up to 18 cases per minute. This Bag Inserter is an extra heavy duty, three shifts per day, dependable machine capable of handling a wide range of bags, styles, and sizes.
Flat or gusseted bags from presealed and perforated roll stock are fed to an opening station. A vacuum plenum secures the bag and the carriage opens the bag above the waiting case. A cuffing mechanism contains the bag and permits a mandrel to enter the bag and travel to the bottom of the container. Simultaneously, the cuffing mechanism cuffs the bag.
As the mandrel is retracting, the carriage closes to allow the vacuum plenums to secure the next bag, maximizing vacuum establish time. When the mandrel is retracted, the case is released to transfer out of the loading station.
For future capacity requirements, Pearson's BI18 is fully upgradable to the BI25 Bag Inserter for speeds up to 25 cases per minute.
Pearson's BI18 can either be positioned over an existing conveyor or one can be supplied by Pearson as an option. Case control guides and case indexer are standard. This machine is equipped with a fully enclosed guard package, complete with electrical interlocks. An Allen-Bradley6, PLC, PackML compliance, ULe Listed Control Panel, two bag roll stands, and inventory control photoeye at discharge are also standard.
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The Pearson model CE70 Case Erector is essentially the same machine as the Pearson model CE60. However, we have designed the CE70 to fit into a smaller footprint to provide an alternative to those that do not have the space for an CE60.
Like the CE60, the CE70 sets the industry standard for case erecting at both medium and high-speeds. Its innovative design has been time-tested in packaging plants worldwide.
The CE70 can be configured many different ways. For medium speed applications you can configure your CE70 with various combinations of pneumatic and mechanical functions. Of course, if you want more speed and flexibility you can configure your CE70 with servo motors. The choice is yours.
Designed to Perform
Starting with a corrugated blank, the CE70 automatically erects and bottom seals a variety of case styles (see the CE70 Brochure for details.) Blanks are stacked on the 6-foot bed of the horizontal, high-capacity magazine. The case erector sends the blank through an automated folding and gluing process, where the flaps are perfectly sealed.
Reliability Plus
The Pearson CE70 Case Erector is engineered and manufactured for continuous, reliable performance. Every CE70 is supported by Pearson's team of service and technical support professionals who are available 24 hours a day, 7-days a week. Worldwide.
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This simple, integrated design, allows the user to minimize plant floorspace which is so often consumed with remote case erectors.
The case blank magazine is 4'-6" long and holds approximately 200 cases. Full mechanical control is exercised during the entire case erecting process for maximum reliability. One case blank is stripped from the magazine using a tried and true BluePrint Automation process, and opened using a reliable vacuum pull. The case is then mechanically squared prior to the folding of the minor flaps. A pair of mechanical flap closers then folds the major flaps, as the case is moved into the loading position. A case is always preformed and waiting, without the casepacker having to wait on a case being loaded.
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The 2-EZ Case Erector is the product of 10 years of continuous innovation. Engineered for longevity and easy operation, the 2-EZ boasts industry-exclusive features like our ez-adjust system and slideout tapehead. The 2-EZ erects 12 cases per minute.
Features
Heavy duty construction
--Welded one piece tubular steel frame
--Painted with "Steel-It" stainless steel pigment polyurethane
--Engineered for 3-shift production environments
2 minute changeover No-Tool adjustments using cranks and scales
--All adjustments are based on the width and height dimensions of the case
--No tune in time -- first case is a good case
Patented slideout 3M Accuglide II+™ tapehead (2-EZ)
-- Tapehead slides out of machine for easy tape roll changes & maintenance
EZ-load walk-in case magazine -- load cases in the machine while it is running
Allen Bradley PLC controlled
--INTELLIGENT and SAFE design utilizes solid state sensors and photoeyes for dependable operation throughout the erecting process.
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The BE-2/3/4 Monoblock are completely automatic machines designed for unfolding and erecting boxes. The folded boxes (flat) are kept separately from the machine motorized store and opened by suction cups. The same suction cups, acting together with an angular arm, longitudinally convey the boxes through the machine quickly grabbing the bottom flaps, folding them and so preparing the box for the sealing; in fact these machines are connected to a taping machine for the only bottom sealing: so the box is ready to be filled. All these machines are controlled by PLC Siemens.
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CF-20T Case Erector / Case Former
A fully automatic Case Former built for applications that require a small foot print and slower speeds. A patented box flow process has made the CF-20T a one of a kind Case Former.
Standard features:
Powered hopper
Small footprint
Positive drive system
Quick changeover
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The bag in box BC-01 is feed the bag from a roll, seal and fold the edge around the box.
The bag placing technology can be widely used and is very flexible. The film dimensions, thickness and materials (LDPE, HDPE, etc.) can vary largely.
The technology can be found in various concepts (solutions) and in various forms.
The technology can be widely used. Businesses benefit from optimum product protection and transport.
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For high speed case erecting, choose the Model 450 case erector and sealer. This case former runs up to 50 cases per minute, providing square, well-sealed cases to high speed lines. Packed inside its compact frame is a workhorse machine, with a hefty 3 hp main drive motor that powers cases through erecting and sealing. With an easy-load case magazine, non-stop servo-controlled case sealing ram, computer-driven operation with touchscreen controls, this case erector is the top choice for speed, durability and reliability.
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The COMPACT FORM is a carton erecting machine which automatically prepares the boxes with the four bottom flaps folded, taking them from the vertical magazine placed on top of the machine. Once the carton is formed it is sent to the filling line after automatic taping of the bottom. In the SC model once the
carton is shaped, it is held on the outlet plateform and filling can then take place manually. Carton erecting is perfectly carried out even with light cardboard thanks to a patented device which blocks the box on three sides. Any interference from the flaps during folding is completely eliminated. The reduced dimensions of the COMPACT FORM allow it to be incorporated in existing lines or installed in a limited space.
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CF-5 Case Erector / Case Former
Loveshaw now offers a semi-automatic case former. This low-cost machine has an ergonomic design and accomodates a wide range of boxes. The CF-5 is PLC driven and requires no lubrication. Slide and lock legs adjust to meet most conveyor heights.
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Operation
Erecting of cartons from flat carton sheets.
Products
Corrugated card board- or solid fibre board cartons. Standard trays, display trays, trays with U-stacking edge, Plug-in-flap, Braces, 3-side-close-lid or crates.
Design
Wide format variability with compact design. A servo controlled format plug allows maximum performance (up to 40 T/min) and shorter format change over times.
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· Positive
· High speed
· Flexible
ADVANTAGES
· Positive case extraction
· Precise case forming
· Inner flap folding guaranteed
· Accurate gluing and squaring
· American cases (RSC), half cases, cases with special flaps and pre-joined display cases can all be handled on this machine
ERGONOMICS
· Clean design offering easy access
· Centralised adjustment points to ensure a quick format changeover
CHARACTERISTICS
· Extensive size and speed range
· Several case sizes can be handled on the same machine (multiple case magazines)
· Various options depending on requirements: choice of operator control panel, automatic size changeovers, etc.
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TBF40
The TBF 40 machine can erect trays and boxes with covers. Boxes can be closed with hot-melt glue or tuck-in closure. The TBF 40 is suitable for food, bakery or frozen products, ice-creams, spare parts, small metal products, textiles, etc... It can also be connected in line to closing machines, dosing and filling units, to create complete lines.
The machine can be equipped with:
Erecting hopper adjustable by hand-wheels
or engines;
High capacity magazine;
Stainless Steel Frame.
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The KOCH carton formers are employed for production of a huge number of varying boxes by application of a stamped carton blank made of solid fibre board or corrugated cardboard. The carton blank is picked out of a magazine by vacuum suckers. Afterwards the carton blank is placed into guide rails. Horizontal, oblique or pallet magazines are available depending on demand. Individual tracks or dots of hot glue are applied on the glued joints during feed via forming tool.
After reaching the stopper the carton blank is pressed through the forming tool by a forming tappet, moulded in and glued together. The finished boxes are transported out of the machine via outfeed conveyor belt rising laterally or frontally out of the machine. The glue tracks are controlled via machine control. The adjustments for different formats can be entered directly on the user interface. Furthermore it is possible to employ crimp tools to form the carton blanks without using hot glue.
Advantages of this machine technology
- Different sizes and performance ranges allow the optimal selection of a carton former depending on particular demand.
- Change of forming tools is not required, because the tools are equipped with adjustable spindles. Only the forming tappet must be changed.
- Quick format change
- Drives via servomotor, resulting in easy adjusting on the control monitor and format optimized motions.
- State-of-the-art control technology via industrial PC with convenient operator guidance via touch screen. Optionally Siemens S7.
- Telephone connection for remote diagnosis
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Robopac presents an automatic carton forming machine with a high output and a long lifespan. The new SUPERBOX forming machine retrieves the cardboard blanks, opens, folds and forms the boxes and then seals the bottom with tape. This highly versatile machine can use tape rolls of the kind commonly found on the market. The machine is composed of a blanks magazine, a section where the cartons are opened, and a discharge roller where the cartons are taped at the base.
Format changeovers are easily done using 5 handwheels and adjusting the strikes in the blanks magazine and the position of the suction caps. Three versions are currently available — Superbox 544, 545 and 645.
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Technical characteristics:
- Highly reliable box assembly by means of mechanical movements around a single geared motor.
- Construction in stainless steel and profiled aluminium sections on a painted, mechanically welded chassis
- Easy access, wide-opening doors facilitate maintenance.
- Easy to use. computer managed, with a pivoting display unit for the operator
- The autonomous nature of the machine means that an operator is not required to be present permanently
- Precise and economical gluing by means of a 'Hot Melt' glue injector distributed by roots rotary pump fed by an 11 litre tank.
- Memorisation of the glue setting for each format
- Manual setting by means of wheels, average setting time: 10 minutes.
- Electrical rating: 7 kW.
- Pneumatic consumption. 25 m/h at 7 bars
- Options:
largo capacity box cartridge.
304L stainless steel body.
Stacker.
"C* module lor folding of edges with trays in direction of the machine length.
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Serie AV
Case erecting machine for forming and bottom closing of 'RCS' American type cases by hot melr or adhesive tape
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Case and tray erection on demand high flexibility, large range of pack styles
Single or three piece flat blanks of solid or corrugated board are formed into a case or tray. The packaging material can consist of a simple geometric basic shape or a variety of special shapes with attached lid and dust or side flaps.
Advantages:
Blanks size range from 500 x 400 mm and 1200 x 1100 mm
60 cartons per minute
Individual memory of production programs
Flexible transfer direction of the cartons
Quick and simple format size changes
Industrial-PC control with user friendly Touch- Screen, ensures ease of operation
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Technical characteristics:
- Highly reliable box assembly by means of mechanical movements around a single geared motor.
- Construction of stainless steel and profiled aluminium sections on a painted, mechanically welded chassis.
- Easy access, wide-opening doors facilitate maintenance.
- Easy to use. computer-managed, with a pivoting display unit for the operator.
- The autonomous nature of the machine means that an operator is not required to be present permanently.
- Precise and economical gluing by means of a "Hot Melt' glue injector distributed by roots rotary pump fed by an 8 litre tank.
- Memorisation of the glue setting for each format.
- Manual setting by means of 2 wheels; average setting time: 2 minutes.
- Electrical rating: 6 kW
- Pneumatic consumption 20m/h at 7 bars.
- Options: Large capacity box cartridge. 304L stainless steel body
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HIGH QUALITY AND DURABILITY
The reliable erection of trays, highly accurate in form and dimensions, combined with very high machine efficiency, are the particular strengths of OYSTAR A+F's tray/case erectors.
Over 25 years experience and the continuing growth of field applications clearly demonstrate the extremely high quality and durability of OYSTAR A F's machines and their leading position in the international market.
The OYSTAR A F Speedline, for example, produces up to 60 trays/cases per minute, with absolute accuracy in form and dimensions, thanks to the utilisation of servo technology. It is their "core folding" concept that has enabled OYSTAR A F to combine the requirements of speed and accuracy. All folding and forming operations are carried out against rigid counter formers whereby all movements are either servo motor or cam driven.
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The automatic case erectors F144/145/146 draw, erect and seal with adhesive tape the bottom flap of cardboard boxes, ready then to be filled, with a variable output between 500 and 800 boxes/hour according to the dimensions. The machine adjustments are simple and fast. They have been designed for easy use also by unskilled people. They do meet the CE regulations on safety.
- Metal grill guards only for mod. F144/4 - F144 - F145
- Control board with indicators of operation anomalies.
- Rotating air cylinders, individually controlled, for an optimal box squaring
- Suction cup carriage adjustable in height/width
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FOR-1500
Automatic carton erector Freestanding
Output: 1500 cartons/hour
The automatic carton erector FOR-1500, freestanding version, draws, erects and seals cartons, with adhesive tape or hot-melt glue (optional). The machine sends the cartons by the conveyor belt to the carton packer freestanding Serie MEGA.
The change format of the carton size is simple and quick.
Safety is total and oversize PLC can be increased.
FOR-1500 is also available in the antiexplosive version: Serie FOR/AD.
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Fully automatic machine suitable to erect boxes and trays, either with tuck-in or hot-melt glue closing with Nordson applicator.
The V 103 machine operates with flat blanks, microwave or corrugated cardboards and it can also be equipped with fast size changeover through digital indicators.
Machine can be provided with special forming head for double-side flaps, with tuck-in on the bottom.
V 103 machine is particularly studied for packaging lines and it can be linked to loading and pick and place systems, lid closing machines,conveyors etc.
Main fields of use are food industry, biscuits, ice-cream and frozen food industry, mechanical, components-spare parts, plastic industry.
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