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Extracting machines automati to us Arcofast series
The Arcofast is an extracting machine automatic rifle to lateral positioning (operating or opposite side), for the pieces withdrawal of money pressofusi and their drainage by means of lateral ribaltamento of 90°.
Composed from arm of withdrawal of money, mounted on adjustable support of support, to commando electrical worker for the movements of income and escape, with programmabile preapproach. The commando is always pneumatic, instead, for the functions of taken, extraction centers them. Pneumatic commando for the functions of taken, extraction centers them, ribaltamento and warehouse pieces. Drive with electric motor to alternating current set in action from inverter. Suit of control panel, cables connection electrical workers, device of control prelevamento pieces with predisposed support to receive 6 sensors (the ns. supply comprises of series n. 2 sensors). The version Arcofast 3 is in a position to serving presse from 140 to 560 ton.
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Automatic sprayers model PLUS
The PLUS model is created to serve die-casting machines from 400 to 2500 ton. Buold with brushless motors (on both horizontal and vertical axis) it is able to move the 2 axis at the same time in order to allow entries, internal movements and exits from the dies at very high speed (up to 1,2 m/s). In order to satisfy the different needs of any foundry we have created several models where the difference is basically the vertical stroke (1000 mm, 1300 mm, 1500 mm, 1750 mm, 1900 mm) and of course the horizontal axis. The spraying head is equipped with 7 nozzles fixed platen + 7 nozzles movable platen for the smallest model up to more than 40 nozzles fixed platen 40 nozzles movable platen for the biggest model. On demand it permits to use a spraying head divided into 3 working bands independently programmable with double solenoid valves (one for mixing and two for blow) for spraying of a first lubricant. The easy programming of times, speeds and positions is guaranteed by a microprocessor Siemens S7 and a control panel equipped with dies memory.
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To provide our customers completely integrated production cells, IDRA has established strong partnerships with the main foundry automation suppliers.
For extraction of castings Idra cooperates with ABB and uses the IRB series Robots, also for programming and diagnostic. These are completely integrated in the die casting cell so as to have only one reliable production system.
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The LX/L series die lubricator with 1 or 2 axis, assures precise and accurate spraying for easy extraction of castings.
Modular standard lubrication head with adjustable width to adapt to the shape of the casting. On request, lubrication heads of other brands can be mounted.
Spraying cycles are automatically adjusted to any changes made to the program and stored on flash eprom. The Lubricator is supplied with standard functions easy to customize.
Equipped with Siemens S7 Control for flexible and efficient management, as well as a TOUCH-SCREEN operator panel to store all programs on flash eprom.
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Die spotting press / try-out press
* 4-column presses (HTP)
* 4-column presses (HS4-W)
* Hyd. double-sided presses (HD-W)
Pressing force: 630–25.000 kN
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DESCRIPTION
The press BV or MIL is used for splitting, adjusting, maintenance and try-out operations on dies and moulds (thermoplastics, die casting, thermosetting, rubber and blanking) and it is possible to inject special waxes, at low pressure, into the mould.
CONSTRUCTION
The very sturdy structure consists of a welded and normalized steel basement and cast iron base-plate.
The lower plate is idraulically extensible and therefore it makes easier the carrying-out of the mould loading and unloading. Furthermore it makes possible to draw the die or mould lower part out of the press by carrying-out the treatments in effortless work position.
The upper plate slides vertically by hydraulic actuation on the four guide columns and can be overturned by 360° way it is possible to put the upper part of the die or mould upper part in effortless work position. The upper plate clamping in the exact horizontal positioning will be given by four hydraulic actuated locating pegs.
CONTROL PANEL
Each button on the control panel is marked with a clear function. The sequence of movements is controlled by PLC-SIEMENS S7 to prevent any mistake of the operator.
MACHINE CONTROLS
Pre-programmed SIEMENS S7- electronic controls.
ADVANTAGE
- Digital control of the parallelism
- Digital monitoring of stroke
- Digital monitoring and setting of pressure
- Self-learning system for recording of mould stroke
- Multi-languages diagnostic error search
- Management of all press functions
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REIS try-out and spotting presses guarantee perfect dies prior to production run. High quality, precision and economic efficiency of our spotting presses offer decisive advantages for any tool and die maker. REIS spotting presses reduce the production costs for a die and also result in reduction of fixed costs.
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Threading
* Dependable heavy duty machines for maximum up-time, superior quality threads and minimal threading time.
* Industry’s widest selection of hand and power threading equipment.
* Manual “hammer” type chuck and “auto-chuck” models.
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VAS M 16-63
For metric threadng DIN/EN 60423 of electrical conduit pipes up to M&·. Also valid for gas pipe threading (DIN 2999/BSPT or NPT) up to 2" (dies are required). Ligth and compact, weighing only 46 Kg.
Efficient cutting, reaming and threading operations.
Universal single-phase 680 W motor, insulated according to VDE/EEC standards
40 RPM without load and 27 RPM with load. Easily replaceable brushes. Automatic and adjustable lubrication inside the ratchet threader, directly over the dies. Self-locking jaws, whitch are easily replaceable.
The threading machine M63 includes: automatic ratchet theader, 2 set of dies (M16-40 and M40-63) 3 legs, 1 cutting oil container, and a set of assembly tools.
Size: 590x375x395 mm.
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The Hot Tap Tool is the most precise and economical way to tap through 2", 3", 4", or 6" branch saddles. This tool can be used with the No. 2LC, No. 2CU, No. 14, or the No. 28CU fusion machines in combination with the Sidewinder. The gland is customized to meet the user's material of choice. The user does not have to do any compatibility fusion in the tool make-up. Main line contamination is eliminated by containing continuous chips in the cutter, ahead of the coupon, then retracting them out of the main. Tool components are butt fused together, eliminating the need for safety chains. The gland fitting of the tool includes a packing seal for safety, ensuring no leakage around the cutter drive shaft, and a test valve. The McElroy Hot Tap Tool is long enough to meet or exceed ASTM standards for squeeze off dimensions or it can be used with a ball valve.
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Landis Thread and Form Rolling program includes:
Thread rolling heads, rolls, consumables and spares
Machine rolls
Replacement rolls - all makes
Along with our range of standard items shown on our site, we can produce a number of special products for your application.
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Landis Reamer Program
Landis Reamers for reaming, chamfering, and facing come in four basic styles - solid, detachable blade, insert blade and composite. The style supplied will depend upon the operation to be performed and the type of Landis die head in which it will be used. They can be identified by a symbol number stamped or etched on one of the flutes of the solid and composite reamers and on each one of the blades of detachable and insert blade-type reamers.
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Create stronger threads faster with better finishes using Landis CNC Thread Rolling Tools. Compact in size, with a small working envelope, they’re ideal for large and small lot production on automatics and CNC machines. Landis CNC Thread Rolling Tools are designed for thread sizes from #0 to 5/8" and material hardness to 24 Rockwell C.
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DESCRIPTION
The die-splitter is used for splitting, adjusting, maintenance and try-out operations on progressive and transfer dies such an blanking, die casting, etc.
Easy and safe maintenance for the operator
The platens of the die-splitter are provided with 2 large cavities that allow the operator to reach the lower part of the die-half, allowing rapid assembly and disassembly of the various parts of the dies.
COSNTRUCTION
The sturdy structure consists of a welded and normalized steel base, columns and platens.
The lower plate travels on rails away the columns for clear and open loading and unloading. At the ends of the rails is a 90 degree tilting option that tilts the lower die section to a vertical position for easy access to the front and back. After the die is loaded, the plate positions it self between the columns on return travel by mechanical locking, to ensure precision opening and closing of the die halves and repeatability.
As the upper plate slides vertically by hydraulic actuation on the four guide columns and rotates 360 degrees by reduction gears, it is possible to put the upper die half in any work position to carry out the working operations. Clamping of the upper plate in the exact horizontal position is performed using four hydraulically actuated locating pins.
CONTROL PANEL
Each button on the control panel is marked with a clear function. Having the sequence of movements controlled by the PLC prevents operator mistakes.
Manufactured in accordance with CE and North America standards.
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The LX/L series die lubricator with 1 or 2 axis, assures precise and accurate spraying for easy extraction of castings.
Modular standard lubrication head with adjustable width to adapt to the shape of the casting. On request, lubrication heads of other brands can be mounted.
Spraying cycles are automatically adjusted to any changes made to the program and stored on flash eprom. The Lubricator is supplied with standard functions easy to customize.
Equipped with Siemens S7 Control for flexible and efficient management, as well as a TOUCH-SCREEN operator panel to store all programs on flash eprom.
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Supporting materials consisting of polyethylene, vinyl, polyurethane, cellular rubber, metal films and cork can be processed and punched with extraordinary close tolerances.
The production of extraordinarily punched pieces and die-cut shapes is conducted by rotational and elevation punching automation facilities.The punched pieces are available in non-adhesive, one-side and double-side self-adhesive versions and are deliverable in accordance with special demands and types of applicability such as, for example, individually punched pieces, punched pieces automatically aligned on roll with and without protective covering.
If desired, the punched pieces are equipped with a handling tongue or an additional excess length in order to permit improved application.
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Die cutter is designated for cutting out different patterns from hard foils, cardboard and paper. It can also be used for cutting out die stampings, from foils obtained in the vacuum forming process, by means of band punching dies placed on the plywood. It enables the so-called cardboard bending (making incisions) and perforation used in the production of foil and cardboard packing.
Two types of die cutter shafts are used: either two steel shafts or an upper shaft covered with a special material.
Using the first type of shafts, the material that is to be cut out and a separator made of a special plastic is placed on the punching die, which is a very impractical solution for large sizes of cut-out elements.
Using the second type of shafts punching die with a cut-out material is placed directly between die cutter shafts. This method increases the output of the machine. Die cutter shafts are driven by transmission belt, which enables noiseless and steady work.
We manufacture 6 models with different size of shafts:
WWP06KNA-600mm
WWP08KNA-800mm
WWP12KNA-1200mm
WWP15KNA-1500mm
WWP18KNA-1800mm
WWP25KNA-2500mm
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zgrzewarki, wykrawarki, formierki
hf welders, rf welders, roller die cutters
Stretch ceiling machines, Zemat TG
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