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In-Line Separators for Industrial Applications
Use our centrifugal-action separator to remove grit, sand, metal chips, fines, and other solids from liquids. Perfect for use as a pre-filter to extend the life of fine filtration systems. These units require little or no maintenance, as there are no moving parts to fail or wear out, or filter media to clean or replace. The unit only requires a simple purging, eliminating downtime due to cleaning or backwashing. For flows from 6 gpm and retention ratings to 50 micron.
Features
- Low constant pressure drops
- Piped housings
- Carbon steel or stainless steel (304 or 316) construction for housings
- All housings are electropolished to resist adhesion of dirt and scale
- ASME code stamp available
- Pipe sizes 3/8 through 6-inch (larger sizes also available)
Typical Applications
- Cooling towers
- Process water
- Food processing
- Chemical processing
- Well water
- Pulp & paper mills
- Mining operations
- Steel mills
- Petrochemical industry
- Power plants
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S200
Description Sludges discharge operation: Manual
- Hydraulic flow rate:5000
- Bowl volume dm³:4,4
- Solids volume dm³:1,7
- Nominal Rpm:7600
- Noise
- Electric motor power (kW):4
Material
- Material in contact with the product:AISI304/F51
- Cover material:AISI304
Weights
- Machine weight (kgs):220
- Bowl weight (kgs):40
- Total weight (kgs):260
S300
Description Sludges discharge operation: Manual
- Hydraulic flow rate:20000
- Bowl volume dm³:27
- Solids volume dm³:8
- Nominal Rpm:6500
- Noise
- Electric motor power (kW):15
Material
- Material in contact with the product:AISI304/F51
- Cover material:AISI304
Weights
- Machine weight (kgs):460
- Bowl weight (kgs):270
- Total weight (kgs):730
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FPC 6
Description Sludges discharge operation: Automatic
- Hydraulic flow rate:8000
- Bowl volume dm³:8
- Solids volume dm³:4
- Nominal Rpm:7100
- Noise
- Electric motor power (kW):7,5/15
Material
- Material in contact with the product:AISI304/F51
- Cover material:AISI304
- Sludges discharge chamber material: AISI304
Weights
- Machine weight (kgs):820
- Bowl weight (kgs):130
- Total weight (kgs):950
FPC 12
Description Sludges discharge operation: Automatic
- Hydraulic flow rate: 12000
- Bowl volume dm³: 14
- Solids volume dm³:7
- Nominal Rpm:6500
- Noise
- Electric motor power (kW):11/18,5
Material
- Material in contact with the product:AISI304/F51
- Cover material:AISI304
- Sludges discharge chamber material: ghisa
Weights
- Machine weight (kgs):1120
- Bowl weight (kgs):250
- Total weight (kgs):1370
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FPC 18
Sludges discharge operation: Automatic
* Hydraulic flow rate:30000
* Bowl volume dm³:25
* Solids volume dm³:15
* Nominal Rpm:6400
* Noise
* Electric motor power (kW):18,5/30
Material
* Material in contact with the product: AISI 316/F51
* Cover material:AISI 316
* Sludges discharge chamber material:AISI 316
Weights
* Machine weight (kgs):1330
* Bowl weight (kgs):360
* Total weight (kgs):1690
FPC 24
Sludges discharge operation: Automatic
* Hydraulic flow rate:24000
* Bowl volume dm³:34
* Solids volume dm³:16
* Nominal Rpm:5800
* Noise
* Electric motor power (kW):30/37
Material
* Material in contact with the product: F51/OT 58
* Cover material:AISI 304 L
* Sludges discharge chamber material:Ghisa/AISI
Weights
* Machine weight (kgs):1400
* Bowl weight (kgs):600
* Total weight (kgs):2000
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Sweco offers a variety of decanting centrifuges: CD500, CD600, 414, and 518. These rugged, precision-built machines are designed to remove ultra-fine solids. Sweco centrifuge advantages include but are not limited to the following: low energy consumption, low cost, low polymer consumption, low cake moisture, low maintenance and a small footprint.
The Sweco CD500 and CD600 decanting centrifuges boast infinite speed adjustability of main bowl drive and backdrive (differential). Utilizing variable frequency drives on all motors allows low amperage start-ups and eliminates troublesome sheave changes. Stainless Steel wetted parts, tungsten carbide hard facing on bowl and scroll, as well as superior gear box construction make the CD500 and CD600 durable and rugged centrifuges.
Sweco's 414 and 518 centrifuges are the premier high-speed, decanting centrifuges for fluids cleaning and solids removal and product recovery applications. Built for industrial service, they are especially effective in environmentally sensitive areas. They deliver high recovery rates and efficient solids separation to significantly reduce disposal costs or reclaim valuable material from process streams. These centrifuges are also precision balanced for smooth operation over long periods at high RPM speeds, generating extremely high G-forces.
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ZM basket centrifuge
This model is an easy-to-handle, robust construction with manual removal and discharge of the sludge basket. In one cycle, up to 14 litres of sludge (19 kg) can be separated.
ZA automatic peeling centrifuge
The PLC controlled ZA cleans up to 2000 litres of mass finishing process water per hour. The sludge separated in the rotating drum is fully automatic scraped into a sludge container.
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Centrifugal separation technology you can depend on.
Whether in the chemical, pharmaceutical or food industry, our Krauss-Maffei Horizontal Peeler Centrifuges have always excelled.
These centrifuges are known for reliable operation at high capacities.
- Low residual moisture contents achieved by high spin speeds.
- High Flexibility for meeting changing process conditions.
Peeler centrifuges with rotary siphon:
The centrifuge design with rotary siphon offers substantial advantages:
- Increased filtration capacity through the generation of a vacuum beneath the filter medium.
- High product purity by varying the contact time between the solids and wash liquor.
- Prolonged life of the residual heel by regeneration through backwashing.
Main Applications:
Amino acids, antioxidants, chlorides, citric acid, crop protection chemicals, fertilizer, starch, sulfates, sweeteners, vitamins.
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Our Krauss-Maffei pusher centrifuge ensures maximum online availability with minimum maintenance
and low space requirement in many solid/liquid separation processes.
Used in diverse industry sectors such as bulk chemicals, plastics processing, mining,
the fiber industry and food processing, Krauss-Maffei pusher centrifuges offer a host of advantages:
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High Sludge Volume Separator
The Turbo T40 picks up where the T18 leaves off by doubling the solids capacity- to almost 2 gallons per cycle. The T40 includes proprietary nozzles that allow solids dewatering at high speeds.
A geared scraper drive for solids discharge ensures long term reliability. And custom engineered scraper blades means we can match scraper performance to the type of solids- whether the solids compact hard like glass, or form a sticky paste like certain paint solids.
Typical Applications
- Metal Cutting and Grinding
- Ceramic and Glass Grinding
- Paint Booth Water Curtains
- Waste Oil Clarification
- Zinc and Iron Phosphate Baths
- Vibratory and Tumbling Wastes
Features and Benefits
- High Bowl Speed for Maximum Separation Efficiency
- Uses No Consumable Media
- High Speed Dewatering Reduces Solids Disposal Volumes
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for chemistry and pharmaceutical use. Batch wise operating centrifuge for production scale for separation, filtration, washing, drying, clarifying, rinsing and impregnating.
The Type GZ is available for extraction of living cells.
The top-discharge centrifuge GZ follow the sizes of the technical centrifuges TZ and is available with a diameter up to 1250 mm. They are suitable for industrial use and big batches. The robust bearings in tree columns with low gravity centre make a low vibration running possible.
Benefits:
- Tree column suspension for low vibration running
- Mountable in floors with 3 fastening screws
- Long lifetime
- Favourable maintenance
- Easy installation and handling
- Numerous accessories
- Generously dimensioned bearings and motor
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Rotary style sieving units can offer many benefits over their flat bed vibratory counterparts. They can deliver significantly higher capacities within the same footprint and can often be installed as an integral part of the product transportation process.
There are two main categories of rotary sieves:
Liquis Solid Separation
The Liquid Solid Separator™ is Russell Finex's advanced version of traditional liquid separators. This multi purpose machine has the ability to deal with soft and fibrous oversized solids and is adaptable to virtually any process.
The centrifugal action of the impeller provides the liquid separator with the ability to achieve high capacity separation on fine meshes down to 30 microns. This system can easily match capacities of 60" diameter vibratory screens and is ideal for applications that require high capacity filtration where investment of a centrifuge is not viable.
Dry Powder Separation
The Turbo Sieve™ is a non-vibratory screening machine. A paddle assembly rotates at high speed inside a stationary cylindrical screen, causing the material to be passed through the static screen by centrifugal action.
Any oversize particles stay within the screen and are moved along the screen basket by paddle blades towards the oversize outlet located at the end of the screen basket.
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STA high performance centrifugal separators for the clarification of water-based or low-viscosity
liquids,
œ no additional costs for filter aids or auxiliary filter materials
œ reduction of disposal costs with regard to the liquids and solid matters
œ saving of processing auxiliaries
œ improvement of the production quality and of the service lives of the means of production
œ better working hygiene
œ STA products are an active contribution to the saving of resources
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Filtermist collectors are low-cost, highly efficient units. These easy-to-install accessories operate under the principle of centrifugal impaction. A rotating drum draws air and mist droplets into the collector. The mist particles are coalesced into liquid which is drained back to the coolant tank. Clean, oil-free air is returned to the shop.
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The Electric H2O Centrifugal Separator uses centrifugal force to separate suspended particles from the water. Concentrated particles are forced along the separator wall, traveling downward to the collection chamber, while the clean fluid is forced to change direction by the redirection plate. The vortex breaker allows the particles to settle in the collection chamber. Particles concentrated in the collection chamber are periodically purged or continuously bled from the separator as required by each application. Our Separator will remove 98% of particles greater than 40 microns and with a specific gravity of 1.8 or greater.
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Disk stack centrifuges with self cleaning bowl are used for clarifying and 3-phase separation of liquid-solid suspensions. Clarifying means to separate suspended solids from liquids (2 phases). 3-phase separation means to separate two inmiscible liquids including separating solids simultaneously.
FLOTTWEG's new developments are the disk stack centrifuges of the AC series. They are equipped with the SoftShot discharge system and feature especially exact partial discharge and smooth run.
FLOTTWEG's product range for disk stack centrifuges comprises several sizes and covers throughput capacities from below 1 m³/h up
to 85 m³/h.
Typical applications:
Beverage industry, food industry, chemistry/pharmacy, animal/vegetal fats and oils, mineral oil, etc.
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Centrifuges provide excellent separation of very fine contaminants from water and low viscosity oil based coolants. Flow rates to 20 GPM. Helps minimize media consumption in cartridge or stacked disc filter systems for low micron or sub micron filtration applications.
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The automatically draining centrifugal separators of the A series achieve optimum filter fineness even with a high quantity of sludge. Up to 50 kg per hour can be discharged, depending on the type of sludge. The separated sludge has lower residual moisture.
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Centrifuge Cloths
These continuous filters use centrifugal force in a similar way as in a drum centrifuge. But in this case the wall of the centrifuge is a filter media that allows the filtrate to pass through while leaving the solids on the surface. These solids can be washed and then removed continuously by a unloader knife and discharged out the bottom of the device.
Menardi is able to supply centrifuge cloths to retro-fit all standard designs of centrifuge filters. All cloths are laser cut from computerized pattern designs to ensure precision and repeatability.
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Monitoring:
- protective motor switch
- "KLIXON" thermal protection in centrifuge drive
- sensor-monitored sludge cover
- heating protection for hydro-clutch
- vibration monitoring
- speed/scrape-out monitoring
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The NZ-50 centrifugal separator is suitable for tasks involving low volume flows and solid quantities. Sludge is drained manually.
The compact design allows easy integration in production systems, for example on machining centres.
Thanks to special materials, use in aggressive media (90° C, pH 1-14) is also possible.
Application: Fine cleaning of coolant lubricant emulsions and oils, surface treatment baths, washing or vibratory grinding fluids, etc.
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Benefits of MZF-T05 Turbo centrifuges
Intake via free gradient (gravitational) or via a pump
Dirt particles are separated out of the fluid
Dirt particles are deposited on the wall of the sludge insert.
The cleaned fluid is not pressurised as it leaves the rotor.
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ADF Series defoaming equipment , adopt the centrifugal power to break the foam during the fermentative process ,separate the liquid and the gas, the foam-liquid separated can be back to the fermented tank, reduce the lose of escaped-liquid. It can be more efficiently reduce the lost of fermented-liquid under the condition of big ventilation when combined with the exhaust condenser system.
The foam comes into the rotor , and be broken by high Shear power ,the liquid released from the foam falls to the wall by centrifugal power ,and be compressed as the liquid- flow, some of the liquid flow back to the fermented tank, some flow back to eddy shell collector ,and back to the fermented tank through the pipe finally.
ADF is applicated for defoaming during various type of fermentative process .Such as , fermentative process of antibiotics , fermentative process of amino acid organic, fermentative process of Yeast raise, fermentative process of vinegar. It’s feature as following:
1.Do not use or rarely use of chemical defoamer, eliminated the harm of chemical defoamer to the fermentation and the downriver separation.
2.Improve the coefficient of liquid-loading and the stability of biochemical reactions, reduce the escaped liquid
3.Reducing the time of Microbial staying in the foam, improve the efficiency of biochemical reactions
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FSX SOLUTIONS - Engineered Flanged Filters
Features:
* Coalescing, particulate and hydrocarbon filtration
* Standard flows up to 17,000 SCFM
* Standard flanged connections from 2" to 12"
* Standard and customized models available
* ASME and CRN
Standard models:
* 2" to 12" flanged connections
* Free Standing XZ Series or Inline XT Series Filter
* Stainless steel internal parts for maintenance-free operation
* Differential pressure indicator
* Corrosion allowance
* Automatic Float Drain
Customized models:
* Larger flows/higher pressures
* Stainless steel construction
* Vacuum applications
* Electronic drains
* Activated carbon tower
* Certifications:
Lloyd's Register, ABS, CNR, CPV
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Remove bulk water from your compressed air or gas system
Bulk water, which exists in air or compressed gas systems, causes corrosion of piping, damage to valves, cylinders, pneumatic tools and machinery, and reduces the effectiveness of aftercoolers/heat exchangers. Over 99% of bulk water can be easily and economically removed by installing a type XWS Water Separator. Your compressed air and gas system will operate much more efficiently with reduced downtime and maintenance costs. This upgrade will also improve the effectiveness of aftercoolers, refrigerant dryers, filters and other downstream equipment.
Options:
* Automatic float drain
* External electronic drain
* High pressure versions
* Stainless steel construction
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