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This series is a combination of the previous two methods of filtration. It is a double stage filter in which the magnetic particles are first removed from the liquid which is then passed through a suitable grade of filter fabric depending on requirements. The DECOM series is considered by the market to be one of the best filtration solutions thanks to its wide flow rate range (from 50 to 400 litres per minute), the high filtration levels it achieves and its versatility in combining DETEX and DEMAG filters of different sizes.
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The ideal Standalone high pressure coolant system that can deliver up to 140 Bar of filtered coolant for all types of machines. The incorporated coolant transfer pump and on-board coolant reservoir, along with the optional, internal heat exchanger, ensures maximum performance and reliability.
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The Losma Liquid Filtration Range is made up of various types of filter to cope with all eventualities. Losma's expertise in this area shows in all its products, from the simplest of cloth filters to more complex integrated systems with several filtration stages. This know-how also means that tailor-made solutions and one-off designs can be proposed for special customer requirements. The Liquid Filtration Range comprises seven product lines, DETEX, DEMAG, DECOM, RIVER, SKIM; SPRING and MASTER Series which can all be equipped with refrigeration systems to order.
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Smooth-faced and extended-pole models extend life of coolant, cutting tools, grinding wheels and pumps. Radial-design magnetic circuits extract ferrous particles to help meet tolerances and improve surface finish in grinding and metal-cutting operations.
Continuously Rotating, Smooth Face and designed for use where little or no nonmagnetic material is contaminating the coolant.
Continuously Rotating, Extended Poles are designed for use where a relatively small amount of nonmagnetic material is contaminating the coolant.
Indexing, Extended Poles are used when both ferrous and non-ferrous contaminants are present.
Indexing, Smooth Face are for use with new or existing machines.
Continuously Rotating, Extended Poles feature flow rates from 144 GPM (545 LPM) to 480 GPM (1,817 LPM).
Indexing, Extended Poles are designed for use where a relatively small amount of nonmagnetic material is contaminating the coolant.
Magnetic Cyclone Filtration Systems
The combination of a powerful Magnetic Coolant Cleaner and one or more hydrocyclones offer protection against most ferrous and nonferrous particles being returned to the cutting tool.
Rare Earth Coolant Cleaners
Permanent rare earth magnetic roll maximizes removal of fine ferrous particles.
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The Spring is a self-cleaning drum filter complete with a fixed filtering net, for the elimination of magnetic and amagnetic particles from both neat and soluble coolant liquids.
The Spring Range comprises of 6 models capable of purifying from 20 – 300 l/min of neat oil and from 50 – 90 l/min of emulsions.
The filtration efficiency of the drum can be customised according to the customers requirements.
The self-cleaning filters in the Spring Range can be used together with a wide variety of machine tools such as machining centres, deep hole drilling, transfer, grinding and milling machines, machining with special tools requiring high-pressure coolant. The Spring range is particularly ideal for work that involves the removal of metal fines produced using machine tools, abrasives and washing. It is therefore flexible and meets a wide variety of the demands posed by both the engineering and the automotive industries.
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Controlled Release Coolant Filters
The Baldwin Filters Controlled Release Filters utilize a patented process that allows Supplement Coolant Additives to be released into your cooling system only when heat and coolant flow are present.
Our field tests show that the additives are released at an even rate. This is important because competitors filters can Cdump all the additives at once, potentially overcharging the system, leading to additive drop out.
The other extreme is not releasing enough additives towards the end of a maintenance period, thereby leaving the system vulnerable to cavitation erosion and corrosion.
The Baldwin Design
With the Baldwin Controlled Release products, all coolant is conditioned with coolant additives prior to being filtered. This ensures that no undissolved particles from the chemical mass can enter the system. It also ensures that the flow control orifice cannot be plugged.
Baldwins media is a high-capacity synthetic media designed to trap contaminants and maintain its structure through long service intervals.
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Thanks to the fine degree of filtration obtained (up to 5 microns) the potential of machine-tools is enhanced.
With the NEW ECO GRINDING environment-friendly plants, we have succeeded in maintaining all the advantages of a cartridge filtering system, eliminating the disadvantages.
Lubri-refrigerant LASTING a whole year which means savings on oil and for the disposal of spent lubri-refrigerants
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TYPICAL APPLICATIONS
BED FILTER
Rugged, heavy-duty Bed Filter/Coolant Tank combination is available in 35 and 50 gallon tank sizes. Make the right decision for your shop floor – choose the high performance Bed Filter/Coolant Tank/Magnetic Separator from Graymills.
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CHIP-MIST COLLECTORS
This combination Chip-Mist Collector is designed for use in machining, drilling, boring, screw machines, and grinding operations where metal dust, chips and solid particles mix with coolants, and where a Mist Collector alone can not operate efficiently.
In operation, mist mixed with chips, or moisture laden particles are drawn into the Dustkop cyclone where solids are separated from the airstream and deposited into a 55 gallon drum. From the Dustkop, secondary air is forced upward into the Mistkop filter where remaining moisture is separated from the air, and residual fluid is carried by a hose or tube into the sump of the equipment.
These combination units are designed for operations where oily chips, wet dust, and other pollutants are generated, and can contaminate shop air.
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Non-stop operation with MAHLE automatic filters
To remain competitive, companies must use every potential to raise their productivity. For this reason, production processes are being increasingly automated. The capacity of machine and plant should be utilized completely. They can run in 24-hour operation only if certain requirements are fulfilled. To be able to comply with the high quality requirements on the workpieces to be manufactured, working fluids must be treated and regenerated. Product media must satisfy the requirements exactly and high safety requirements on plants and processes must be maintained. Furthermore, maintenance and disposal activities must not interfere with plant operation or interrupt it. The filtering of liquids, pastes and similar materials with automatic filter systems is therefore becoming increasingly popular in industry because it enables economic operation without downtimes. MAHLE automatic filters have captured further areas of application through the advantage of rational non-stop operation with automatic cleaning processes which eliminate the need for further disposal activities.
MAHLE automatic filters are used with:
Cooling lubricants for metal cutting operations as well as sheet metal shaping,
Marine consumables such as engine oil and fuel,
Washing fluids for industrial parts and vehicles,
The manufacturing and processing of grease, oil, pastes or adhesives,
Other fluids or products such as miscella, water, chocolate, dough and fruit pulp.
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CoolJet Bag Filter Elements and Cartridge Elements are single-use only.
Dirty bag filters and cartridges should be responsibly discarded. Do not re-use.
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Considerable quantities of metal chips are produced in the automated factories of transformation of
metals. The productivity of the factory can be improved in an important way thanks to a continuous system of removal and
of treatment of the chips, because the operator does not waste any more his time to get rid of the chips but it produces.
An economic system of removal of the chips and treatment of cutting fluids requires however
solutions to measure.
The chips are collected and convoyed out of the production zone thanks to especially studied conveyers.
The long chips or in ball are reduced by crushing in a regular flow of short pieces. Wet chips
are dried and cutting fluids are recycled and cleaned. The process must be continuous and asks only one work
minimum handbook.
The effective and economic solution for the treatment of the chips varies according to the company, according to the provision
workshop, volume and characteristics of the chips.
Sermeto & Arboga-Darenth have the experiment and know-how to bring the most economic solution,
adapted to your Company, either thanks to our standard equipment, or thanks to our integrated systems of treatment of the chips.
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System of Extraction and
decantation of Abrasive Muds
SEBA
Eductor continues abrasive deposit for
installations of cutting jet of water:
It is using a particular drain that the abrasive deposit is continuously aspired, in a simultaneous and reliable way, at various places of the basin of cutting and guided towards a container of decantation with one or two Big Bags. The water which runs out by Big Bags is filtered and repompée towards the places of aspiration of the basin of cutting by means of a system of washing to counter-current to guarantee a cycle of aspiration. The fine sands deposited in the tank Re-are also pumped in the basin of cutting. Doors simplify the withdrawal of Big Bags filled.
Advantages:
Better profitability thanks to a reliable process and with a reduction of the expenses of evacuation of the deposit.
Process of aspiration and washing with completely automatic counter-current.
High rate of decantation thanks to the use of second Big Bag.
Return of water filtered to the basin of cutting.
Possible process of decantation until a distance of 5 m of the basin of cutting.
Extension simplified for static basins of cutting until 2x3 m2
Volume of evacuation decreased thanks to the deposit drying oven.
Handling facilitated for an effective transport of Big-Bags
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LANNER® systems
Complete chip treatment systems, built according to your requirements. LANNER® customised systems are available as a complete solution. Our systems can process different types of chip, silt and metalworking fluids with maximum separation.
The LANNER®-Recycling-Concept
Complete solution system concept separating oil from metal chips and silt.
Chips are fed into the lift & tip machine from the chip transporter.
Chips are tipped into the chip crusher.
Chips are transported into the centrifuge on the conveyor belt.
Dry chips are ejected into containers or silos.
The entire system is controlled automatically from a central control box.
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The unique floating pick-up skims the tramp oil and coolant mix from the top of the machine sump. As the liquid moves slowly through the patented steel coalescing plates, oil droplets as small as 20 microns are separated from the coolant and rise to the top of the PhaSep unit. When the oil layer builds up sufficiently in the unit, it passes over a specially-designed weir, and is trapped away from the clean coolant. The oil can then be removed periodically through the waste oil drain. Coolant, cleaned of 99% of contaminated oils, is returned directly to the machine sump.
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A LARGE RANGE OF FILTERS
METAL EDGE FILTERS OR BACK FLUSHING FILTERS FOR
ECONOMICAL FILTRATION
Variable configuration inline pressure filters which use modern technology and can be deaned during on-going operation, require no maintenance or disposal measures as opposed to consumable filter material.
They can be used in applications ranging from fine filtration to coarse filtration.
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Freddy TOS
Simple but effective, the Freddy TOS is our most popular tramp oil separator. The TOS is designed to run continuously, removing tramp oil from machine tool coolants or other aqueous systems including quench tanks and wash systems. Also available with a UV option for biological control. The Freddy TOS is easy to use and portable.
Sanborn SOS
The Sanborn SOS is designed for large volume applications and central sumps. Two models are available that can process contaminated coolants at flow rates up to 10 gpm. This versatile coalescer is available as a stationary system, a portable system, or integrated with our other technologies as part of an engineered system.
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Cylone unit F60
Areas of application
Removing sedimenting solids from liquids of low viscosity such as water and emulsions. Installation as independent cleaning unit on fine machining machine tools.
Function
Due to tangential streaming-in of the liquid, a primary swirl develops. The heavier particles in the liquid, due to centrifugal force, are pressed to the wall of the cyclone housing. Due to the tapering of the conical cyclone housing, a secondary swirl develops in the lower area which leads the cleaned coolant lubricant back in opposite direction. The dirt particles, together with a small amount of liquid (approx. 1.5 l/min), are removed through the underflow nozzle. The admission pressure must be approx. 2 bar.
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Designed for recycling:
- Machine Tool Coolant
- Aqueous Parts Cleaning Fluids
- Gray Water
- Only Almco offers all these liquid filtration benefits:
- Removes particles down to 3 microns
- Does not change chemical structure of liquids
- Eliminates bacteria and rancidity
- Standard units have only one moving part (the pump motor) for highly reliable operation
- Low system cost
- No filter media to buy and replace
- Hands-off operation - fully automatic during filtration cycle
- Compact, easy to install
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These systems offer excellent residual-oil ratios. The improved recycling rate helps protect the natural environment while enabling more economical usage of coolant. The 300P offers all the features of model 300 plus an integrated swarf-intake hopper and crusher. This well-integrated, labor-saving system handles continuous swarf-intake, crushing, and de-oiling. The 300PW has all the features of the 300P but offers a greater swarf-intake capacity.
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The emulsions used in mechanical workings and the liquids used in washing machines, accumulate light products which do not mix with water on the surface.
This veil, which can reach considerable sizes, from 0,1 to 2 mm, creates a barrier and prevents air from entering into contact with the emulsion.
This allows for the formation of anaerobic flora bacteria, which are the main causes of the decay and the putrefaction of the emulsions.
The SKIM eliminator of superficial oils, thanks to its particular shape, to the materials used and to its installation and utilization facility, is adaptable to being used in any kind of basin or tank.
Due to its great supply of accessories it is possible to position the SKIM either on the basin edge, or on the cover, or encased, or on an internal structure.
Functioning: the disc, immersed into the liquid, due to its rotation, pushes outside the polluting agents that stick to it.. The disc, whilst rotating, meets two scrapers fitted with a rubber edge which remove everything that gets stuck to the disc and through the appropriate off-let directs them outside.
It has been proved that the use of SKIM maintains the quality of the refrigeration for a long time whilst eliminating bad odours that generate in the presence of anaerobic flora bacteria.
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Thanks to its two storey conveyor concept: a hinge belt above a scraper belt, Turbo MS500-II is a conveyor designed to remove all chip shapes made of different material incorporating filtration to 500 microns. The upper conveyor is a hinge belt type removing larger chips, and the lower conveyor removes finer and smaller chips trapped in the conveyor.
Low Maintenance
The filter boxes provide particle-free coolant to 500 microns for the most demanding tooling applications. Extends coolant and tooling life for cost-saving operation. Each filter box is automatically cleaned whilst the conveyor is operating.
Coolant Filtration
The number of filter boxes required is relative to the machine flow rate, assuring coolant flow and optimal filtration.
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PetroXtractor®: Oil Skimming for Wells and Other Small Openings with Large Vertical Drops
The Abanaki PetroXtractor is a dependable and cost effective means of removing oil, fuel, and other floating hydrocarbons from water where access to the fluid surface is limited. It provides efficient remediation of groundwater contaminated by oil, using existing recovery and monitoring wells. Often, the PetroXtractor working alone will reduce oil or fuel content to an acceptable E.P.A. level. Models are available for two inch, four inch, and six inch or larger ID well casings, with removal rates up to 12 gph. (based on SEA 30 motor oil). Depths of 100 feet or more can be accommodated without the use of pumps.
The PetroXtractor is an oil skimmer that makes use of the differences in specific gravity and surface tension between oil and water. These physical characteristics allow the unit's continuous belt to attract floating oil in the well. After picking up the oil, the belt travels over the head pulley on the drive unit and through tandem wiper blades. The oil is then scraped off both sides of the belt and discharged through a 1-1/4" ID hose.
The PetroXtractor can be installed in existing wells by mounting it on a flat surface above the well casing. Skimmer operation consists of merely lowering the belt and tail pulley into the casing until the pulley is fully immersed, placing the discharge hose in a container, and switching the unit on.
- Ideal for removal of floating oil and other hydrocarbon liquids from existing remediation or monitoring wells
- Elevates skimmed oil 100 feet or more for discharge into 55 gal drum
- Removes up to 12 gph of oil from water
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The MASTER is a range of high head and high-efficiency gravity filters which use non-woven fabric filters. The MASTER range is able to treat between 200 and 1000 litres of neat oil per minute and from 400 to 2000 litres of water-based emulsions per minute containing both metallic and non-metallic particles. The entire filtration process is completely automatic.
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The Tote-It's patented design is a dependable and effective means of removing oil from water. The single assembly unit can be used in any application where 115 VAC, 60 Hz power is available.
Oil skimming makes use of the differences in specific gravity and surface tension between oil and water. These physical characteristics allow the belt to attract oil and other hydrocarbon liquids from the surface of the fluid.
The Tote-It is especially well suited for parts washing and machining center applications. By removing surface oil from a wash tank, the parts will not be recontaminated as they are withdrawn. Removing tramp oil from a coolant tank prevents excessive smoke and fumes due to oil burning during cutting operations. It also reduces bacteria growth in the tank, along with the resulting odor.
Features
- Most inexpensive way to remove oil from water
- Tote-It is easily hand carried to the source of the problem
- Saves coolants by removing tramp oil
- Conserves parts wash water and prevents recontamination of parts as they are removed from wash tank
- Prevents plugging of spray heads and filters
- Reduces fluid disposal costs andhelps meet government requirements for water discharge
- Skimmed oil can be recycled and reused as a lubricant or fuel
Advantages
- Multiple site usage easily moved from one place to another
- 36 lb., single unit portability
- A single unit elevates and separates oil
- Effective in turbulent fluids
- Can be used in tanks as shallow as a few inches
- Requires no tank modifications in most applications
- Maintains skimming efficiency in fluctuating fluid levels
- Easy mounting and fast cleaning, with minimal maintenance
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The ideal solution to unwanted oil in coolants and parts washers therefore extending the life of cooling and wash water! The Abanaki Mighty Mini SST can remove 1 to 2 gallons of medium weight oil per hour (depending on belt selection). Its stainless steel construction enables it to operate in harsh chemicals and heat while its integrated timer lets it run only when needed. The Mighty Mini SST is designed to minimize water content in the disposed oil; however the optional Oil Concentrator® will further reduce the water content in the oil to less than 2%. This is a tremendous cost saving if the oil is to be recycled or disposed.
The Mighty Mini SST weighs in at only 8 pounds and the ease of installation make this skimmer the most versatile of our line. Use it here today and there tomorrow as it installs in just seconds.
Features
- Integrated 24 hour timer
- Fan cooled motor
- Belts available 1" and 2" wide; materials specifically selected for your application
- Both sides of belt are wiped for better efficiency
- Chip resistant, baked on, powder-coated base and housing
- Spring loaded stabilizer bar
- 3-foot clear discharge hose and clamp
- 8-foot grounded power cord w/plug
- Stainless steel construction
Advantages
- Smallest and lightest of the Abanaki skimmer line
- Easily hand carried to the source of the problem
- Removes oil at rates up to 2 gallons per hour
- Designed for tank depths from 6" to 24"
- Belt and tail pulley can fit through a 2" diameter bung hole
- Great for automotive and mobile equipment service shops
- VERY affordable even for small businesses
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Mighty Disk™ Oil Skimmer
The inexpensive way to remove unwanted tramp oils from coolants and parts washers, but with all the quality that you expect from Abanaki! Effective. Removes up to 1 1/2 gallons of oil or more of medium weight oil per hour. Compact. Use it almost anywhere a flat surface is available for mounting. Portable. Weighs less than 10 pounds, installs in no time, and runs on 110v power. Complete. Put it to work right out of the box.
Standard Features:
- Available in 12" and 18" diameters
- 110v fan-cooled motor
- High temperature disk material
- Quality construction
Optional Features:
- SS construction with integrate 24 hour timer
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Chips :Steel, stainless steel, aluminium, others on request.
Liquid :Emulsion and oil.
Liquid flow rate :Emulsion : up to 500 l/min.
Oil : according to usage conditions.
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CNC Machine Automatic Chip Removal & Fluid Filtration
The Enviro 1200 is a simple solution for chip removal and coolant filtration from your individual CNC machining centers. By controlling your scrap and fluid output, you can reduce scrap-handling problems and increase your production rates. Cutting fluids can be separated from metal chps for re-use. Can function independently or as part of a complete turnkey modular chip processing system engineered to fulfill any production requirement.
Benefits:
- Provides permanent media coolant filtration and chip handling
- Low profile and engineered to fit most machining centers
- Choose from drag flight (shown) or steel belt conveyor for chip removal
- Three levels of coolant filtration are possible
1st level filtration utilizing nylon drum type filters
2nd is an optional stainless centrifuge, for clarity to 5 microns
3rd is a optional cartridge style filter, for clarity to 1 micron
- This system is optimal for high pressure through tool applications
- System payback is typically 9 to 14 months
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This high-pressure coolant system, which helps break up and wash away the swarf, is an essential piece of peripheral equipment to support your operation. The C-type unit is equipped with a centrifugal separator that removes minute ferrous particles, including BsBM. The M-type is equipped with a magnetic separator that removes ferrous particles. The P-type unit is equipped with a paper-filter system that removes minute cast-iron particles. All of these significantly extend tool longevity.
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