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Designed for recycling:
- Machine Tool Coolant
- Aqueous Parts Cleaning Fluids
- Gray Water
- Only Almco offers all these liquid filtration benefits:
- Removes particles down to 3 microns
- Does not change chemical structure of liquids
- Eliminates bacteria and rancidity
- Standard units have only one moving part (the pump motor) for highly reliable operation
- Low system cost
- No filter media to buy and replace
- Hands-off operation - fully automatic during filtration cycle
- Compact, easy to install
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System of Extraction and
decantation of Abrasive Muds
SEBA
Eductor continues abrasive deposit for
installations of cutting jet of water:
It is using a particular drain that the abrasive deposit is continuously aspired, in a simultaneous and reliable way, at various places of the basin of cutting and guided towards a container of decantation with one or two Big Bags. The water which runs out by Big Bags is filtered and repompée towards the places of aspiration of the basin of cutting by means of a system of washing to counter-current to guarantee a cycle of aspiration. The fine sands deposited in the tank Re-are also pumped in the basin of cutting. Doors simplify the withdrawal of Big Bags filled.
Advantages:
Better profitability thanks to a reliable process and with a reduction of the expenses of evacuation of the deposit.
Process of aspiration and washing with completely automatic counter-current.
High rate of decantation thanks to the use of second Big Bag.
Return of water filtered to the basin of cutting.
Possible process of decantation until a distance of 5 m of the basin of cutting.
Extension simplified for static basins of cutting until 2x3 m2
Volume of evacuation decreased thanks to the deposit drying oven.
Handling facilitated for an effective transport of Big-Bags
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LANNER® systems
Complete chip treatment systems, built according to your requirements. LANNER® customised systems are available as a complete solution. Our systems can process different types of chip, silt and metalworking fluids with maximum separation.
The LANNER®-Recycling-Concept
Complete solution system concept separating oil from metal chips and silt.
Chips are fed into the lift & tip machine from the chip transporter.
Chips are tipped into the chip crusher.
Chips are transported into the centrifuge on the conveyor belt.
Dry chips are ejected into containers or silos.
The entire system is controlled automatically from a central control box.
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A LARGE RANGE OF FILTERS
METAL EDGE FILTERS OR BACK FLUSHING FILTERS FOR
ECONOMICAL FILTRATION
Variable configuration inline pressure filters which use modern technology and can be deaned during on-going operation, require no maintenance or disposal measures as opposed to consumable filter material.
They can be used in applications ranging from fine filtration to coarse filtration.
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Cylone unit F60
Areas of application
Removing sedimenting solids from liquids of low viscosity such as water and emulsions. Installation as independent cleaning unit on fine machining machine tools.
Function
Due to tangential streaming-in of the liquid, a primary swirl develops. The heavier particles in the liquid, due to centrifugal force, are pressed to the wall of the cyclone housing. Due to the tapering of the conical cyclone housing, a secondary swirl develops in the lower area which leads the cleaned coolant lubricant back in opposite direction. The dirt particles, together with a small amount of liquid (approx. 1.5 l/min), are removed through the underflow nozzle. The admission pressure must be approx. 2 bar.
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These systems offer excellent residual-oil ratios. The improved recycling rate helps protect the natural environment while enabling more economical usage of coolant. The 300P offers all the features of model 300 plus an integrated swarf-intake hopper and crusher. This well-integrated, labor-saving system handles continuous swarf-intake, crushing, and de-oiling. The 300PW has all the features of the 300P but offers a greater swarf-intake capacity.
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This series is a combination of the previous two methods of filtration. It is a double stage filter in which the magnetic particles are first removed from the liquid which is then passed through a suitable grade of filter fabric depending on requirements. The DECOM series is considered by the market to be one of the best filtration solutions thanks to its wide flow rate range (from 50 to 400 litres per minute), the high filtration levels it achieves and its versatility in combining DETEX and DEMAG filters of different sizes.
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CHIP-MIST COLLECTORS
This combination Chip-Mist Collector is designed for use in machining, drilling, boring, screw machines, and grinding operations where metal dust, chips and solid particles mix with coolants, and where a Mist Collector alone can not operate efficiently.
In operation, mist mixed with chips, or moisture laden particles are drawn into the Dustkop cyclone where solids are separated from the airstream and deposited into a 55 gallon drum. From the Dustkop, secondary air is forced upward into the Mistkop filter where remaining moisture is separated from the air, and residual fluid is carried by a hose or tube into the sump of the equipment.
These combination units are designed for operations where oily chips, wet dust, and other pollutants are generated, and can contaminate shop air.
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CoolJet Bag Filter Elements and Cartridge Elements are single-use only.
Dirty bag filters and cartridges should be responsibly discarded. Do not re-use.
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SCF-F plug & play filter units; optimise your extraction hood and multiple arm system.
Euromate offers a variety of filter units - mobile, stationary and central filter units - for any air volume you need to cover. All units are developed to filter welding fumes and dust very effectively. The latest filter units are the self-cleaning central filters with an integration extraction fan (SCF-F 2 with two filter cartridges and SCF-F 4 with four filter cartridges); developed in accordance with the latest international electrical standards.
The SCF-F series have been developed to meet the demand for plug & play filter units to support small and medium-sized extraction hoods and multiple arm systems with up to 7 extraction arms.
The main feature of the SCF-F is the outstanding cleaning technology of the filter cartridges. The self-cleaning mechanism ensures that the filter stays efficient and has a longer lifespan.
Besides that the SCF-F 4 features a programmable intelligent control with a frequency inverter as standard. The unit will adapt to specific needs and controls the air volume automatically; the result: a reliable and constant filter performance.
The frequency inverter has a very positive effect on the lifespan of the filter cartridges. In addition substantial energy savings up to 40% can be achieved; keeping the overall operating costs extremely low.
BENEFITS: plug & play, reliable and constant filter performance, low operating costs, efficient airflow control, energy savings up to 40% and solid construction.
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A system for the filtration of air in the workplace capable of eliminating oil mist and smoke caused by a variety of metal machining applications.
This solution has a very broad range of possible applications: machining centers, lathes, grinders, millings, screwings…
Thanks to the specific characteristics of the material used, the Newton line assures an extremely high filtration efficiency according to the regulating norms.
The opacimetric tests and lab analysis guarantee reliability and efficiency for the 2 versions available:
95% for the version in which the air is directly conveyed externally to the plant
99.97% for the version in which the air is recycled within the plant.
The Newton line is the ideal answer for:
For the Equipment of Oversize machine tools
5000 m3/h each unit.
Centralized Systems
Modularity is one of the main advantages of the NEWTON line, becoming the most important element for high throughput oil mist filtration systems. By combining several units together it is possible to reach considerably high air flows.
Losma is therefore able to offer tailor made solutions, ideal for centralized systems.
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The BA bench for extracting and prefiltering welding fumes and grinding dust comprises:
- Internal mechanical prefiltering section comprising steel filters.
- Air-tight dust collector drawers.
- Forward-blade single-intake centrifugal fan installed in depression on the side of the bench. Standard version 400V 3P 50Hz 4-poles (1,400 RPM).
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The smart solution without ductwork
Diluter systems are the solution, when source extraction and hoods are not an option when large pieces of metal are fabricated, various welding processes take place at continuously changing locations and ductwork is difficult to install. The Diluter system has been designed especially for light to medium welding processes.
Flexible solution
Installing the Diluter system is easy as you do not need any ductwork. It does not only save ductwork (thus labour) costs, it is also a very flexible solution for facilities with many welding processes, changing locations constantly. The Diluter system suits almost any workshop.
Minor investment maximum result
The Diluter system consists of three main components: the filter unit, a fan and the Diluter itself. The Diluter is an air circulation unit with six multidirectional outlet nozzles. The unit re-circulates the cleaned air into the workshop by means of the outlet nozzles. The nozzles can be rotated to optimise extraction.
The airflows from the nozzles can be controlled individually making the system unique. Positioning the nozzles inside the welding fume layer gives the best result (usually between four and six metres). The main benefit is the relatively small investment for controlling welding fumes in your plant.
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AER Borne Environmental FV & FH Series Filter Media Collection systems were originally developed as a source capture system to control light mist with heavy amounts of dust generated in a cast iron machining operation. Shortly afterward the design was altered slightly to allow them to be used as general, ambient mist and dust collection systems. The immense flexibility of the system led to a variety of additional filter and blower modules creating a system that could be easily adapted to vertical or horizontal mounting configurations with filter stages and blower packages that could be easily customized to suit the specific filtration and airflow requirements of the application at hand. Additionally, should contaminants change due to process changes, filter modules can be easily added and/or existing ones altered to adapt to the changing conditions. A full line of accessories and options are available to simplify system installation.
Applications:
Machining, turning, grinding, boring, milling, forming, casting, cutting, mixing, molding, pouring, bonding, washing, welding soldering and a variety of other manufacturing and process applications. Designed for flexibility the F Series line of Filter Media collectors can be set up to control an immense variety of contaminants such as mist, dust, fume, smoke and gas/vapor as individual or more complex combined forms. The most adaptable system we offer, systems feature modular designed filter stages that are easily customizable and are available with belt drive or, direct drive, backward inclined fan packages. Systems can be configured for source capture or general ambient air cleaning.
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Use
Reel for the unwinding of the squash-resistant flexible hose in different diameters depending on the vehicle type, supplied with mechanical movement only for fixed or centralized working places or sliding on the extruded duct mod. EC for the positioning near to the vehicle.
The system is designed for the localized extraction from exhaust pipe with suitable rubber or stainless steel AISI 304 intakes resistant to the temperature coming out of the motors.
Technical characteristics
The main components of the ATN series of winders are:
• galvanized steel reel fitted with a special guide to ensure that the hose is correctly wound onto the reel;
• epoxy-painted steel retainer disks fitted to either side of the reel;
• drive system: mechanical TGA hose with various diameters for different requirements;
• EV metal sheet fan (for ATNV models) with various power ratings depending on the required workload.
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Reversit is an exclusive and innovative system of suction and filtration of dusts as a result of professional applications. Designed and realized with the most modern technologies available, it appear to be the only product in his kind for the special structural configuration that allows it to reach very high efficiency of filtration and to mantain them unchanged in time, observing the most strict environmental protection rules.
The modular structure that make Reversit different, starting from three basis structures, in addition to garantee reduced overall dimensions allows a full personalisation of the units depending on the pollutant and on the system demands.
All the versions are planned to be created and certified in accordance with Atex directives.
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High-level control of welding fumes
Push-pull systems are the solution when source extraction and hoods are not an option, such as working areas with crane transportation, plants where large pieces of metal are fabricated (and arms are impractical) or workshops where various welding processes take place at continuously changing locations. The push-pull system has been designed especially for heavy industry.
Control your background concentration
Welding fumes rise due to heat. At a certain level – due to the cooling process - the same temperature level will be reached and a fume layer arises. The push-pull system moves this layer in a controlled way at a particular height (usually between four and six metres) where the air is being filtered and re-circulated. This way the smaller particles cannot cool down and return to working level. Which means: less fine dust on your work floor.
Ductwork, the main aspect
The main aspect of the push-pull system is the ductwork. Ductwork can be installed in all kinds of settings, U-shaped or paralleled. To determine the most effective system for your surroundings, you need to consider all aspects; the welding process, the height at which the welding fume layer develops, overall volume and the general construction of your workshop.
BENEFITS: optimum control, prevents accumulation of welding fumes, less fine dust at your work floor, heated air stays within the workshop, thus energy saving, suits almost every heavy industrial working environment.
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Smoke and Dust Collector for CNC Laser and Plasma Cutters
The GSP (Gold Series Package) unit is completely assembled and ready to run. The fan, cleaning system, filters and controls are factory assembled.
* 7.5 HP side mount fan rated for 2,500 CFM at 10" w.c.
* Four(4) HemiPleat® HE fire-retardant cartridges with 325 sq. ft. of media each
* Automatic, reverse pulse cleaning system for long cartridge life, prewired to Photohelic® controls.
* Modular construction allows component orientations to be changed
* Spark trap inlet to protect cartridges
* Easy to remove dust drawers
* Easy open access door to cartridges
* Tool-less cam-lock cartridge removal
* View port in sound enclosure to check fan rotation
* Sprinkler Kit
Specifications
* NEMA 4 rating on electrical enclosures
* Cleaning system requires 10 CFM clean, dry compressed air at 90 PSI
* Rugged 10 & 7 ga. construction
* Housing rated for ±25" w.c.
* Weight of collector approximately 2,800 lbs
* Media area = 1,300 sq. ft.
* Efficiency = 99.99% on 0.5 micron
* Silencer designed for 75 dBA maximum .
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Filter systems especially made for the laser industry. Suction systems for laser jobs with i.e.metal, wood, plexiglas and gum (cutting, welding, marking etc.)
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Micro Air manufactures a complete line of portable collectors. from the M2150 media collector, for light duty or small volume applications to the MC1500 cartridge collector for heavy duty production.
Cartridge units utilize self-cleaning, high efficiency cartridge filters, that reduce filter replacement costs, as the filter elements are continually cleaned by compressed air. All Micro Air cartridge collectors utilize Micro Air's exclusive Roto-Pulse cleaning system. Because this cleaning system cleans the entire surface of the cartridge, it has proven to be far more effective, than the traditional reverse-jet system, thus extending filter life. Cartridge collectors can also be equipped with HEPA filters or Charcoal Modules.
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