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Thanks to its two storey conveyor concept: a hinge belt above a scraper belt, Turbo MS500-II is a conveyor designed to remove all chip shapes made of different material incorporating filtration to 500 microns. The upper conveyor is a hinge belt type removing larger chips, and the lower conveyor removes finer and smaller chips trapped in the conveyor.
Low Maintenance
The filter boxes provide particle-free coolant to 500 microns for the most demanding tooling applications. Extends coolant and tooling life for cost-saving operation. Each filter box is automatically cleaned whilst the conveyor is operating.
Coolant Filtration
The number of filter boxes required is relative to the machine flow rate, assuring coolant flow and optimal filtration.
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Chips :Steel, stainless steel, aluminium, others on request.
Liquid :Emulsion and oil.
Liquid flow rate :Emulsion : up to 500 l/min.
Oil : according to usage conditions.
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CNC Machine Automatic Chip Removal & Fluid Filtration
The Enviro 1200 is a simple solution for chip removal and coolant filtration from your individual CNC machining centers. By controlling your scrap and fluid output, you can reduce scrap-handling problems and increase your production rates. Cutting fluids can be separated from metal chps for re-use. Can function independently or as part of a complete turnkey modular chip processing system engineered to fulfill any production requirement.
Benefits:
- Provides permanent media coolant filtration and chip handling
- Low profile and engineered to fit most machining centers
- Choose from drag flight (shown) or steel belt conveyor for chip removal
- Three levels of coolant filtration are possible
1st level filtration utilizing nylon drum type filters
2nd is an optional stainless centrifuge, for clarity to 5 microns
3rd is a optional cartridge style filter, for clarity to 1 micron
- This system is optimal for high pressure through tool applications
- System payback is typically 9 to 14 months
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Automatically remove and elevate ferrous materials such as chips, turnings and small parts. Conveyor mechanism is totally enclosed. Wide variety of configurations can be assembled from standard design sections.
Chip & Parts Conveyor - Standard Utility Model 68
Standard model for lightweight material.
Chip & Parts Conveyors - Low Profile Permanent Magnetic
Control lightweight ferrous materials.
Chip & Parts Conveyors - Model 6
6-1/4 in. (159mm) deep housing to transport small volumes of chips.
Chip & Parts Conveyors - Model 9
9-1/4 in. (235mm) depth for greater volumes.
Chip & Parts Conveyors - Model 12
12-1/4 inch (311mm) depth for high volumes of chips.
Chip & Parts Conveyors - Model 21
21-1/4 in. (540mm) working width for high volume conveying.
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The conveyor Turbo Magnetic is specially designed for Multi-tasking machines producing fine chips of ferrous material. The Turbo Magnetic features a heavy gauge stainless steel slider face for a long life in extreme wear conditions. All moving parts are contained inside the conveyor’s viton sealed frame so they are never exposed to machining contaminates. The conveyor belt is automatically tensioned.
Self-lubricated Track
No lubrication oil inside the conveyor to leak and contaminate the coolant.
Reduced Coolant Carry-out
A variable speed drive (AC Inverter) is standard on all units to maximize chip removal and minimize coolant loss.
Easily-Replaceable Magnets
Turbo components, including individual magnet segments, are easily and economically replaced if the conveyor is accidentally damaged.
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Drag link conveyor K
Areas of application
Transportation of short broken metal shavings and small parts from machine tools. Suitable for short steel shavings, needle chips (e.g. brass), cast-iron splinters and rubbed-off cast iron, dry processing and wet processing. Installation possible as individual conveyor or interlinked system.
Function
A continuous scraper conveyor, consisting of two chain strands which are connected by means of conveying strips, continuously conveys the material to be conveyed on the container bottom to the discharge station. The scraper conveyor drive occurs via a three-phase geared motor with overload protection. Optional limit switch or control of conveyor belt run. Pre-cleaning of the cooling lubricant possible with wet processing.
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Magnetic conveyor M
Areas of application
Transportation of short ferromagnetic, emulsion-afflicted shavings and small parts, e.g. stampings. Installation possible as individual conveyor or interlinked system.
Function
A continuous magnetic band conveyor, consisting of two chain strands which have been connected by means of carrying strips and permanent magnets, continuously conveys the material to be conveyed on the conveyor plate to the discharge station. Pre-cleaning of the cooling lubricant without additional cleaning elements. The magnetic band drive occurs via a three-phase geared motor. The magnetic band has been installed self-tight eningly.
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MADE-TO-MEASURE CHIP CONVEYORS
3 conveyor families, suitable for all types of machines and for all types of chips:
Carpet conveyor
Scraper conveyor
Magnetic conveyor
SERVICE ACTIVITY
Chip conveyor reconditioning
Preventive maintenance
Supply of spare parts
Our teams take over your current worn or damaged conveyor and we guarantee complete reconditioning within 15 DAYS.
Less expensive than purchasing a new conveyor.
Complete reconditioning in under 2 weeks.
Minimum guarantee 6 months.
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Since 1950, Prab has been developing a diversified line of conveyors for the metal scrap handling industry. These application specific conveyors are manufactured to operate in the harshest environments from metal stamping and machining plants to foundries.
Prab offers this wide selection of conveyors because no single design can be depended on to perform in every application.
Prab strives to manufacture its conveyors using standard "off-the-shelf" parts, to ease maintenance problems. For this reason, along with Prab's superior engineering, many of our conveyors, manufactured a half century ago, are still in operation today!
For 2½ in. pitch steel belt conveyors, we have a Fast Track program that can get you a more economical conveyor in less than 4 weeks. To find the parameters for this custom conveyor, please go to our Literature tab to download the technical sales flyer for our 2½ in. pitch Fast Track conveyor.
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FEATURES:
- Works with grinders or shredders or to inspect finished parts.
- Find tramp in virgin plastics, rubber, and recycled materials.
- Protect against all conductive metals.
- Key in settings on the Tunnel Detector's LCD interface.
- Choose from a long list of options to fit your needs.
- Outfit the conveyor with floor supports and other accessories.
Grinder / Shredder Feed Conveyors let you catch both ferrous and nonferrous metal contaminants in recycled plastic before they damage equipment or ruin product. This dual-function unit can also be used for monitoring plastic parts. It combines an option-rich Bunting Conveyor with any of three optional metal detectors that sense all conductive metals and feature self-diagnostics for easy adjustment and reliable operation. All three available detectors have a triple-coil, high-frequency metal detection system with Product-Effect Compensation and EMI/RFI filter.
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Chips conveyors allow easy removal of any kind of swarf without any loss of machine productivity !
Sermeto EI offers three types of conveyor of efficient and robust construction. They are adaptable to any type of machine and swarf produced.
-Hinged steel belt
-Drag link
-magnetic
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Heavy-Duty Magnetic Conveyors - For dependable, maintenance-free, positive transfer of ferrous metal scrap and parts with no carryover.
Features, Benefits, & Options:
- Conveys wet or dry ferrous chips, stamping slugs, stamping scrap, or parts
- Rugged, long life stainless steel slider bed
- Available in straight, L-style, or Z-style configurations
- Alloy steel bar tracks, precisely guide chain and magnetic assemblies
- Self adjusting drive chain take-ups
- Completely sealed, oil tight construction for quiet self-lubricating performance
- Available with permanent ceramic or optional rare earth magnets
- Extended height elevation and pivoting conveyors (to be inserted into your press) are also available
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Standard Duty Magnetic Conveyors - Low profile - Only 3 3/8 inch high! An economical alternative for less demanding applications. For dependable, maintenance free, positive transfer of ferrous scrap and parts with no carryover.
Features, Benefits, & Options:
- Conveys wet or dry ferrous chips, stamping slugs, stamping scrap, or parts
- Rugged, long life stainless steel slider bed
- Available in straight, L-style, or Z-style configurations
- Features a steel encased UHMW low friction track
- Quiet, self lubricating performance
- Supplied with permanent ceramic magnets
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Bunting MagSlide® Magnetic Slide Chip and Parts Conveyors are built to handle the tough jobs. Dirty, oily parts, jagged, abrasive scrap, and other punishing materials that could damage or jam conventional conveyors are no challenge for Bunting's 3-D CAD-designed, ruggedly constructed slide plate conveyors. They are ideal for use anywhere you need to transfer ferrous chips, turnings, and small parts from lathes, mills, or stamping presses or from slitting, forming, and other metalworking operations. Chain-driven, permanently charged high-energy Ceramic magnets inside the conveyor housing attract and move ferrous material along the conveyor's stainless steel faceplate. Optional water-tight housings can be submerged into almost any type of hot or cold liquid.
MagSlide Conveyors are engineered for trouble-free, virtually maintenance-free operation. There's no external belt to jam, tear, or wear out from carrying sharp, abrasive parts and scrap.
Get Outstanding Performance and Value
- Rugged construction
- Continuous chain lubrication with oil-impregnated UHMWPE SlideTrack™
- Oil ports to allow extended chain service
- High-energy Ceramic or Rare Earth Magnets matched to your application
- Durable stainless steel slider beds
- Sealed precision drive and take-up bearings
- Designed with 3-D solid-model technology
- Precision manufactured on CNC machines
- Optional submersible housings
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Designed for recycling:
- Machine Tool Coolant
- Aqueous Parts Cleaning Fluids
- Gray Water
- Only Almco offers all these liquid filtration benefits:
- Removes particles down to 3 microns
- Does not change chemical structure of liquids
- Eliminates bacteria and rancidity
- Standard units have only one moving part (the pump motor) for highly reliable operation
- Low system cost
- No filter media to buy and replace
- Hands-off operation - fully automatic during filtration cycle
- Compact, easy to install
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The CHIPSEALER 61 is the product in-between the handle and autonomy. It is ergonomic, securing and esthetic in the same time.
Mechanically, it consists of :
A 3 axle straight truck;
A binder storage capacity from 3500 litres to 6000 litres (emulsion only or all binders);
The chippings are stored in an Amphore tipper from 4 to 6m3 capacity ;
The chipping spreader feds by 2 belt conveyors, works up to 3.10 m (possibility of a 4m spreading with the VINTRAP chipping spreader)
The binder spray bar and the chipping spreader, working up to 3.10 m or can be a telescopic one and spray up to 4.5meter (EXAGEVA spray bar).
When coupled to a trailer it can apply surfacings independently.
The informatization includes :
PLACIDE and GRAVIDOS ensure the control of execution conditions
LOOKRAX : It gives access to storage of the road surface quality before the surfacings are applied - initial photo;
The driver's post is a NEW PILOT one.
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The VEYMONT chipping spreader is a step forward in lorry-mounted chipping spreaders. The system solves the problem of accessing the aggregate when carrying out manual spreading activities.
The SECMAIR solution consists in optimising the operator gangway to minimise obstruction and in facilitating access to the container, which is located at the appropriate working height (the VEYMONT container).
The container enables the aggregate spreader to be loaded by opening trap doors and offers storage space for a shovel, sweeping brush and small tools.
To prevent the risk of operators being knocked down during reversing manoeuvres, the driver is informed that the VEYMONT container is open. A camera can be added as an extra safety precaution.
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S-8 & S-10 8'(2.5m) & 10'(3.0m) fixed width screeds
The S series vibratory screeds are available in both 8' (2.5m) and 10' (3.0m) standard paving widths. Standard features include 3' (0.9m) hydraulic strike-offs with electric articulation, dual screed control consoles, power crown control and outlets for heating bolt-on extensions.
EZ-III 8'(2.5m) & 10'(3.0m) front mounted hydraulic extension screeds
The EZ-III hydraulic extendable screed comes in an 8' (2.5m) to 13'6" (4.1m) version or a 10' (3.0m) to 17' (5.2m) version. Features include a 34 kW generator, vibration, adjustable angle of attack, adjustable slide track, berm builder and spring loaded end gates with replaceable runners.
EZIV 8'(2.5m) & 10'(3.0m) front mounted hydraulic extension screeeds
The EZ-IV hydraulic extendable screed comes in an 8' (2.5m) to 15' (4.5m) version or a 10' (3.0m) to 19' (5.8m) version. Features include a 34 kW generator, vibration, adjustable angle of attack, adjustable slide track, berm builder and spring loaded end gates with replaceable runners.
Eagle 8 & 10 8'(2.5m) & 10' (3.0m) rear mounted hydraulic extension screeds
The Eagle-8 can hydraulically extend to 15'6" (4.7m) while the Eagle-10 can hydraulically extend to 19'6" (5.9m). Both have rear mounted extensions facilitating excellent material flow to the ends of the screed and come equipped with a 34 kW generator. A unique feature of these screeds is being able to service the electric heating elements without dropping the screed plates.
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