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- Modular connecting element (hydraulic, pneumatic, mechanical)
- Hydraulic, double acting connecting element
- Hydraulic, single acting connecting element
Coupling elements to clamp and simultaneously centre workholding elements designed as a quick change system to shorten the set-up times.
o Referenced clamping of jigs and fixtures provided by repeatedly accurate placement at the "zero-point".
o For machining workpieces in several working steps on different machines.
In addition to the maximum of flexibility provided by Halder Zero-point Clamping Systems the way the system is designed (with the peg of the base element mounted pointing upwards and the connecting ring integrated on the jig) guarantees a high degree of production reliability, continuous accuracy, and soiling of the reference point is avoided.
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UNILOCK zero point clamping chuck system can reduce machine set up time by up to 90%. The UNILOCK system is easily adapted to existing pallets, fixtures and workpieces. Clamping chucks on every machine tool increases quality and throughput with repeatability of 0.0002" or better with quick, accurate changeovers.
UNILOCK - features of a Zero Point Clamping Chuck.
Self-locking mechanical clamping.
- Pneumatically activated with a minimum of 75 PSI, no hydraulics.
- Precision ground, short taper clamping knob, self-centering with repeatability of 0.0002" or better.
- Wedge style locking mechanism for larger surface contact.
- Clamping knob is simple to mount, with a through hole for three variations.
- Up to 11,240 lbs (Almost 6 tons) of clamping force.
- Self Cleaning.
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SPEEDY classic - mechanically / hydraulically
- Our most complete and versatile system
- available in 4 sizes with draw in forces from 5.3 to 30 kN
- Draw in- positioning - clamping - releasing- retraction, all these functions are integrated in a single element
- best suited for full automatic solutions
- decades have proven the wide range of applicability of this zero point mounting system
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Modular Zero-Point Fixturing System 9000
for Pallets, Workpieces and Fixtures
The Fixturing System 9000 is an universal and cost effective work piece fixture system for all machine tools. By equipping a machine with single or multiple System 9000 Zero Point clampers, workpieces or pallet mounted fixtures can be quickly changed to maximize productivity.
Features:
Constant zero point without realignment
Clamps and positions in one step
Simultaneous production and preparation time
Single and multiple set-up
Flexible fabrication - exchanges fixtures or workpieces in seconds for interruptions for urgent orders
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SPEEDY classic - mechanically / hydraulically
- Our most complete and versatile system available in 4 sizes with draw in forces from 5.3 to 30 kN
- Draw in- positioning - clamping - releasing- retraction, all these functions are integrated in a single element best suited for full automatic solutions
- decades have proven the wide range of applicability of this zero point mounting system
SPEEDY metec - mechanically
- easy-to-handle
- Reduce setting up times and be flexible with the SPEEDY metec
- High clamping forces
- robust system
- in 3 sizes available with clamping forces of 12 kN / 20 kN / 50 kN
- No additional media required (compressed air, hydraulic fluids)
- Economical
SPEEDY airtec - mechanically/pneumatically
- well suited for most areas of application
- only one mounting nipple size, suitable for all sizes
- available in different variations (central locking, Index bores for the locking pistons and mounts with integrated blow off)
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Pneumatic multi-tensioners with self-locking
Centering multiple and single locking
Clamping up to 25mm per jaw
11000N tonicity
<0.03mm Repeat precision in Zentrierspanner
Operating pressure 3-7 bar
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Tornillo de Banco 120
Bench vice
Solid bench vice manufactured in forged steel equipped with fast clamps for pipes.
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ITW TekFast Brackets offer our customers unique, cost effective alternatives to traditional metal-formed bracketry.
Key benefits of our plastic bracket designs:
- Cost Effective - Plastic molded parts offer high value, low cost, yet maintain structural integrity.
- Part Number Reduction - Integrated fasteners reduce complexity
- Non - Corrosive
- Ergonomic - Snap fit, reduced installation efforts, user friendly designs.
- Performance - Designs suitable for high strength, high temperature applications.
- Function - Design flexibility offers solutions for virtually any application.
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The LANG Quick-Point clamping system provides exceptional advantages. Easy and reliable mechanical operation with highest positional accuracy make this holding system the best in the world. The lowest Zero-point clamping system of only 27 mm / 1.06 inch worldwide is also perfect for vertical machining applications.
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Table and pallets
Every possibilities for clamping and machining of your workpieces
- Hydrostatic guideways for large heavy duty tables
- High positional accuracy
- High stiffness
- Double protection for V axis for large tables
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From small to large
For every size of pallet there is a “recommended” maximum workpiece size.
However, this should only be regarded as a guide, since the size of the workpiece relative to the pallet depends above all on the material and the type of machining.
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The conventional vice comes in two widths 96 mm / 3.77 inch and 125 mm / 4.92 inch providing a wide application of clamping in your production. Clamping force accounts to 0,1 to 3 tons accomplished by a fine threaded spindle for precise and safe clamping of the work piece - very easy and fast! New!
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OK-VISE rotary columns are made of aluminium and they come with steel made corner clamps. They work as a trunion unit between indexer and a tail support. This new system makes efficient use of machinable area a reality, ultimately leading to savings in tool changes, less operator interventions and extended cycle times. Most important feature is a possibility to use subplates resulting to a remarkable cut down in machine stop times which is critical especially in the vertical machining centers.
Parts fixturing probably represents the best value in today´s metalworking technology, if you calculate the cost of a CNC machine tool, the cutting tools, tool-holders and tool-changer with both the programming and the design software and compare these investments to the cost of your workholding equipment. Fixturing normally costs only a fraction of the amount the others cost. Yet, the potential for time savings and process improvements offered by a good fixturing solution are substantial.
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Special collets and workholding devices are manufactured to rigid specifications, including material, heat treat and machined accuracy. Hardinge will work with you for the fastest possible delivery time to meet your deadline. Quite often a stock item can be altered to meet your requirements.
Hardinge specializes in solutions for extruded stock, non-round parts, eccentric, off-center, stepped and other hard-to-grip parts. Hardinge's Design and Application Engineers have over a century of combined experience.
Quite often it is necessary to hold a soft or brittle workpiece, a part that cannot be marked or scratched, or a thin-walled part. Hardinge can provide a gripping solution for all types of workpiece materials.
Special Collets are available to hold glass rods, optical lenses, pill capsules, plastics and wood. Hardinge has experience with all types of materials including brass and aluminum extrusions, castings and die castings.
Fax your requirements to 607-734-3886, or call 800-843-8801.
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The technical quality advantages of space-saving construction, as well as flexibility in application and machining, provide solutions for the most difficult clamping cases. NC compact vices, self-centring vices, machine vices, the MAS multi-clamping system, precision vices and drill vices can be used for a wide range of clamping tasks.
The “POWER GRIP” modular palletting system in association with RÖHM chucking tools produces a range of multifunctional machining opportunities.
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Bock Workholding's MonoQuad, MultiQuad and Hex Systems integrate the unique features of the Twin Vise into a clamping system for use on horizontal machining centers. They are available in an array of models ranging from 8-workpiece capacity to 16-workpiece capacity.
All Bock MonoQuad, MultiQuad and Hex Systems offer:
- Built-in single station adapter plate
- One piece column manufactured from high-strength aluminum
- Hardened and ground steel guideways
- Quick release reversible soft jaws
- Base plate included
- Bolts directly to Bock Locator Plates using DEXLOC Double Expanding Locator Pins.
- Also fits 80mm and 100mm grid patterns.
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gripos-5A – The NC quick-action vices for real 5-sided processing
Record-setting rapid-action clamping
Unique and patented clampingaction with mechanical force amplification. Secure clamping
with only one lever movement of max. 160°.
Real 5-sided processing
GRESSEL offers a sophisticated assortment of high support jaws, which allow an excellent use of the full play of the axis.
In middle of the machine table
Compact, no cranking, no bevel drive. Hence free positioning, even in the middle of the machine table.
Quick dismantling
Only a few components. Quickly adjusted, positioned, dismantled and cleaned.
Modular and flexible
The modularity of gripos allows a conversion into various versions and solves almost every clamping task.
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5 axis machining
High efficient workholding solution for 5 axis machines. Optimised accessibility of tooling to the workpiece. Standard tooling can be used in order to reduce tooling costs. A wide range of jaws is available from gripp jaws to prismatic jaws. Together with system Quintus you can reach best results on 5 axis machining.
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Bock Workholding's new Hex System is built for big time production! This 6-sided workholding system, with its 12 clamping stations, increases production capacity and reduces costs.
The Bock Hex System:
- Reduces part processing costs by machining on 3 sides of 12 parts
- Allows 120º tool access
- Increases unattended machine time and improves part throughput
- Only twin vise that allows full machining of the jaws - saving costs for additional jaws
- Quick change jaws lift off in one smooth action - no pins or special tools required
- Full jaw travel permits clamping of a larger variety of part sizes without re-machining
- The one piece aluminum column with hardened, ground steel guideways is strong & rigid yet light
- Bolts directly to Bock Locator Plates using DEXLOC Double Expanding Locator Pins. Also fits 80mm and 100mm grid patterns.
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Clamping bars, wedge clamp, hollow piston cylinder, spring clamping cylinder, double-T clamping bars, extending clamp, wedge swing clamp, pivot and pull clamp and other hydraulic clamping elements – adaptive/stationary.
Hydraulic clamping elements which are installed in a fixed position, e.g. on the press or machine bed. Compact and well-proved clamping elements with maximum clamping forces in various designs.
Special adaptations and customers’ specific requests such as increased clamping force, enlarged clamping stroke or design as a double-acting clamping element are possible .
Applications:
- on press beds and rams
- for clamping and locking on machines and equipment
The element is manually positioned against the die clamping edge. Clamping is carried out by activating the piston and unclamping by spring power.
Using the T-bolt, the die is clamped against the clamping surface of the press slide or the press bed.
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The duogrip is a dual clamp with a third-hand function. Without the need for time-consuming change-overs it can be changed into a simple- or a multiple clamping unit while with a conversion kit it can be changed into a centralising vice. It is very suitable for the manufacture of families of parts because the short conversion operations enormously reduce the non-productive machine time.
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The combination of Bock Workholding's Twin Vises and Locator Plates is the most flexible and fastest workholding system available for your VMC.
Setup and repeat your setups in just minutes with Bock's super-fast quick change jaw system. Use hard jaws hold stock parts, use machinable jaws to hold castings, forgings, extrusions and other irregular shapes.
All Bock Twin Vise Systems offer:
- Quick-change hard jaws or machinable jaws
- Holds two smaller parts or one large one
- High-strength and light-weight
- Adjustable center jaw
- Hardened & ground steel guideways
- Chip flow-through cut-outs
- Interlocking or straight base design
- Fully sealed leadscrew assembly
- Bolts directly to Bock Locator Plates using DEXLOC Double Expanding Locator Pins.
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ecopos – Drilling machine vice
Protected against drag spin and lift
Secured at the pivot point of the guide rail, ecopos, together with the work piece can be swivelled and slid to any position
Without risk of accident
No injuries, no work accidents, no consequential costs – a firm grip on accident protection, in spite of maximum speed and freedom of movement.
On each machine table
ecopos – set up everywhere thanks to guide rail or patented positioning clamps.
Unique worldwide
Secured at the pivot point of the guide rail, ecopos, together with the work piece can be swivelled and slid to any position within a working area of 120 x 150mm. Secure and protected against drag spin and lift.
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1. possibility of 3 positions for the fixed jaw
2. possibility to block from outside to inside and viceversa
3. possibility to position the vise vertically, horizontally and sideway
4. possibility to match the vises between them side to side, back to back
and back to side
5. possibility of using unlimited special jaws
5 bis. third hand device with no extra charge
6. simple and precise exchange of jaws
7. mechanic, hydraulic or pneumatic blocking system or with pressure multiplier through manual, pedal or push button bold control
8. space saving design, solid construction and maximum blocking ratio to total length
9. bending reduced two times with respect to the STANDARD modular vises
10. very accurate repetability of workpiece position
11. geometrical accuracy with tollerances within 0,02 mm
12. integral protection from chips and dirty through slinding protection
13. possibility to trasform each single vise in a self-centering vise with possibility to block from outside to inside and vice versa and also in a double vise through the simple substitution of the jaws on the universal
vise body base
Each FMS vise can be vertically assembled thanks to extra keys on the base and with the use of a purpose base plate to be ordered extra (Art.827). FMS vises could be back to back or side to side or cross assembled. By the way, FMS jaws never stick out from the base.
Specifically designed for Horizontal machining centres are cubi morsa Vise Towers or Vise Cubes: a solid structure allows, with the max rigidity, to get, in a vertical way, all the types and options already seen horizontally.
All this also increases the accuracy of the operations.
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Stable and robust monobloc design virtually eliminates distortion (one-piece body and fixed jaw).
-The clamping mechanism type can be changed at any time as required.
Any type of vise may be combined with any type of clamping mechanism!.
-The movable jaw can easily be removed to clean the vise body (by pulling out the positioning pins).
-Optional angle driver available.
-Optional swivel base available.
-Many accessories available
The following clamping mechanism are available:
- Manual clamping mechanism with hydraulic power booster.
- Manual clamping mechanism with mechanical power booster.
- Hydro-pneumatic (air over oil) clamping mechanism (6-7 bar).
The spindles are available with adjustable power control. This allows you to preset the clamping pressure before operating the vice.
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Hydraulic clamps and clamping cylinders
single or double acting
max. clamping forces from 2.2 to 50 kN
max. operating pressure from 100 to 500 bar
max. clamping strokes from 3 to 16 mm
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Clamping range: Ranges from 0 to 100 mm.
Max. extension: 40 mm at 100 mm workpiece height.
Zuladung: max. 5 kg.
Version: Workpiece adjustable in two axes. Including three sets of clamping jaws.
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grefix – Rapid and flexible reaction
World-wide first clamping system
with «Click-in». The movable jaw can be quickly repositioned.
The new concept of grefix offers further advantages, for example: Tie rods.
The clamping forces affect optimally the work piece and not on the vice body.
Fixed jaw on the side of the user
Contrary to common vices, the fixed jaw is always on the side of the user.
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gripos – The sprinter among the NC quick-action vices
Record-setting rapid-action clamping
Unique and patented clampingaction with mechanical force amplification. Secure clamping
with only one lever movement of max. 160°.
In middle of the machine table
Compact, no cranking, no bevel drive. Hence free positioning, even in the middle of the machine table.
Quick dismantling
Only a few components. Quickly adjusted, positioned, dismantled and cleaned.
Modular and flexible
The modularity of gripos allows a conversion into various versions and solves almost every clamping task.
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grefors – Mechanically spans with feeling
Continuous sensitive clamping
Precise pre-setting of the clamping force. Easy but forceful clamping.
Fast, sure and comfortable
Only one crank turn. No loss of force due to the mechanical self locking. Simple handling.
Ideal for tool shops and mechanical engineering
grefors vices with force amplifier securely holds the work piece in place.
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