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Machine vices for universal use on machining centres. Mechanically / hydraulically operated. Your choice is between basic product EL or high precision KNC vice. A wide range of accesoires is available to suit most working demands. High precision vices made in Gedrmany.
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Possible working positions: supported on the base, on the side or on the head vertically.
Suitable for working in horizontal and vertical machining centres.
Grinding of all surfaces with a parallelism and perpendicularity of 0 .02 mm.
0,01mm clamping repeatability.
Monoblock design avoids deformations due to high pressure and offers great rigidity.
Side windows to enable the interior cleaning of the vices.
Fitted with high pressure intensifier.
The clamping force is 2.5/4/5 tons. depending on the size.
Power regulator optional.
available with different high pressure spindles:
- mechanical with or without powerregulation
- hydraulic with or without powerregulation
- prox
- automat (70 bar)
- oleo-dynamic
- pneumo-hydraulic
Fits tombstones (see catalogue page 20/21)
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The Multiflex series vises are a total new concept of modular clamping system able to maximize the machine table capacity and increase its productivity (reduced dead times).
This system is designated for clamping several workpieces at the same time on the machine tool table, thus reducing tool changeover times.
This modular system makes a wide variety of clamping arrangements possible, wheter for several workpieces (equal or different) or for custom application. The base could in fact be clamped to the machine table while the jaws positioning, number or type could vary according to workholding needs (from 1 to 9 pcs. clamping possibility on the same vise base, see page 6-26).
1. Made of high alloyed quality steel, hardness 60±2 HRC - No wear
2. Highest precision accuracy: ground rack teeth on both the base and the jaws (ground teeth even between the fixed and movable jaws)
3. Minimum of set up times: quick and flexible jaws positioning
4. Possibility of vises matching and jaws alignement on whatever position on the vise base
5. Unlimited clamping range and combination (step jaws, prismatic, soft)
6. Guided Pull Down jaw Action thanks to the ground comb-teeth jaws
7. Possibility of vertical set up through Tombstones or Solid Vise Cube
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multigrip – Multiple clamping with the multigrip system
Innovative Clamping System simply different.
• Vertical index-dovetailing with protection against damage
• Smooth work-piece support
• Simple maintenance
• Highest processing safety
Applications
• Multiple clamping
• Single piece clamping of large parts
• Clamping of large plates
• Package clamping
• Mirrored clamping
Minimise the setting-up time
Optimal use of the machine capacity due to multi-clamping with a new type of jaw positioning.
Security during high feed rates
Safe work-piece clamping with the stable block vice and its ideal force transfer and efficient press-down effect.
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Precision and modularity united to an exceptional price-quality relationship assured the GERARDI Co. success, the company has become in few years the Europe leader in the modular vises manufacturing. GERARDI new thinking has made others manufacturers to produce copies, but there is no other manufacturer with such a broad program or which has developed such a complete BLOCKING MODULAR SYSTEM thinking. It will always pay to invest in the original product.
Often the positioning accuracy and the set up fastness seem to be two non-compatible characteristic, but not at all with GERARDI system: the built in, fixed reference points give both precision and short set up times: moreover the broadest assortment program available allows you to obtain with standard solutions even the fixtures you thought special.
Following is a synthesis of the GERARDI vises program:
STANDARD and XL vises, which you can choose in 6 different types of sizes each with several openings, even in the version with narrow-width ground jaws (to work with the vise positioned on its side) or with super-narrow jaws (to match vises side by side).
All the vises can be mounted on the swivel base which you can buy even in a second time as all the other combinations (extra modular elements as extensions and stack-type jaws, pull-down jaws, floating jaws, prismatic, for round pieces, solid with single or double step, soft or case hardened, with adjustable set screws, hydraulic-control, etc.).
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centros2 – The multitallented – self-centring vice
One clamping device for almost all work pieces
Whether it is conventional clamping, small contact area 5-sided machining, pre-machined, cast, saw cut blanks, plates or any other workpiece, centros2 allows you to quickly adjust the clamping to hold your part.
The difference lies in the details
In addition to convenience and precision, centros2 also offers a sophisticated and ingenious system with interchangeable jaw sets. Standard jaws with integrated «pull-down» effect simply «click-into» position with no need for screws.
Modular design
The refined and future-orientated design of centros2 allows combinations of high jaws for 5-axis machines, a new revolving jaw or a universal plate to be used at any time.
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Multitasking Vises Art.640
A Range of vises for the most advanced
5 AXIS machines application
MECANICAL CLAMPIMG
Self-centring eccentrics
• Two model available
Type 1 Jaw Width=74mm
Type 2 Jaw Width=99mm
• Jaw adjustment in steps of 2mm
• (Multiaxis self-centering)
• Construction completely in hardened steel and rectified HRc60
• Precision within 0,015 milimeter
• Minimums block (solid and compact Construction)
• Available series of ganasce interchanging
• Equipment standard: key
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centrinos – Self-centring vice for small parts
Modular Structure
Despite of its compact length of only 170 mm, centrinos provides a large clamping range. Work-pieces and parts ranging in size from 0 – 152 mm can be held with clamping forces up to 20 kN with a torque of only 65Nm. centrinos can be used to clamp raw materials or as a precision vice with an accuracy to within 0.02 mm.
The standard version can be enhanced by the addition of raised 5-axis basic jaws for optimum access and with the appropriate attachment jaws.
Fully covered
Due to its specially developed slide geometry with guideways of 150 mm length, centrinos is the first truly covered self-centring vice. Malfunction due to dirt and chips belong to the past.
Operation from both sides
The design of the centrinos allows it to be operated from either side.
Base integrated directly into palette
The unique new design enables centrinos to be integrated directly into exchange palettes, such as EROWA or System 3R, without the need for a base plate. This is not only advantageous in terms of saving weight and costs, but also reduces the height of the unit and thereby increasing its stability.
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· HIGH PRESSURE VICE
· SPINDLE WITH MECHANICAL HIGH PRESSURE INTENSIFIER
· INTERCHANGEABLE JAWS
· WIDE CLAMPING CAPACITY
· PRECISION
- 0.02mm machining tolerance.
- hardened (60 Hrc) and ground guide-ways.
- vices individually numbered and registered.
Optional: Regulator
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Hilma box jaws are made for multi tasking machines and vertical turning centres. The new design is made for optimised precision and chip protection.
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ARNOLD SC high precision vices are compact, high and self-centring and maintain constant length, which makes them especially valid for working in 5- axis machining centres.
Self-centring high precision vices.
Accuracy of 0.01mm on the repeatability of clamping.
0.03 mm accuracy on centring.
Designed to work on machining centres with small tables and in 5-axis controlled centres.
Compact design with exterior guides that avoids deformation as the clamping force is distributed throughout the width.
Clamping force from 2 to 4 tons, in accordance with the clamping torque applied.Threaded right-left spindle, which can be operated with standard key.
These vices have a clamp casing system.The force is applied as near as possible to the piece to be machined. This means that the torque power is used to the full.
Interchangeable jaws can reach a height of 125mm, this means they can overcome the biggest obstacle for this type of work; avoiding collisions with the machine turrets or the rotation of the table.
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The cube type C.E.4. 93 is the ideal solution projected by CARMINATI for using contemporaneously 4 vices of the series Europe 99 vertically. Dimensional and compact, assure maximum rigidity to exploit at best the power of C.N. Buildt in stabilized steel, rectified with centesimal tolerance further max precision.
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Clamping Devices
Quick-Acting Clamps
Cam Levers
Taper Clamping Units
Hook Clamps
Quick Acting Clamps
Hook Clamps
Latch Clamps
Push-Pull Clamps
Pneumatic Clamps
Adjustable Clamp and Tension Levers
Ratchet Levers
Clamping Joints
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The series EUROPA 99 is a composable high precision vice with varieted utilisations; can be used as you like with infinite blocking solutions:
- type E.D.M.A. 99 - autocentred self-locking doubled vice
- type E.M.A. 99 - autocentred locking vice
- type E.M.S. 99 - vice with draught or thrust blocking.
On the mobile and fixed parts there is a position guide for eventualy assembling of special jaws. This range can be used on level ground or on side. Entirely buildt in chromium nickel steel, hardened in 58 HRC and rectified with centesimal tolerance, to secure unlimited duration.
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Wheter mechanical, pneumatic or hydraulic operated, our range of manually or automated high pressure vises guarantee you an efficent setup with a maximum of production safety and with one of the best price-performance ratio.
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The newcomer in the Ortlinghaus line of products for press drives is our hydraulically actuated form - fit linear motion lock, featuring electronic monitoring. This WORLD NOVELTY is used to lock the press ram regardless of it`s current position and can be integrated into the clutch itself. The activation of the linear motion lock can be implemented into the press control or can be activated by the machine operator from his panel. This easy to operate lock presents a maximum amount of safety for manual work within the area of the ram of presses and is regarded as a vital component for modern on the job safety.
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Actuation
Safety Locks are held open by hydraulic (100 bar min) or pneumatic (3,5 bar min) mean and clamp when pressure drops.
Direction of load
In most applications Safey Locks are mounted on a baseplate, so that the load causes a compressive force to the mounting surface. But if the application requires an upward absorption of the load, a flange for attachment is required as well as a special design of the Safety Lock housing regarding the tensile load.
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Hydraulic heavy load brake:
The Braking and Clamping Element with spring-loaded energy storage KBHS.
The KBHS series is a hydraulically operated heavy load brake featuring spring-loaded energy storage.
This function is based on the toggle lever principle. Pre-tensioned stress bolts provide holding force in case of pressure drop. Here the large-surface contact sections, which are equipped with a special brake lining, are pressed directly onto the free surfaces of the section rail.
At a hydraulic opening pressure of 150bar a holding power of up to 40,0000N is achieved.
The KBHS series features a compact design and is suitable from sizes 35 to 125.
The KBHS series is designed for braking and clamping on linear guides. Because of the material combination of the linear guide/contact section, the linear guide won't be damaged by the contact section
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Extreme light clamping tower for horizontal manufacturing center
Realizable with all Zeropoint Quickclamping cylinders
Hydraulic release or pneumatic release
Note:
• Lightweight construction structure
• Vibration resisting concept
• Up to 60% weight saving
• No stability losing compared to a traditional construction structure.
• Realizable with all Zeropoint Quickclamping cylinders
• Possibility to integrate Zeropoint Quickclamping cylinders for automatised solutions
Remark:
Zeropoint Quickclamping cylinder angle or cube realisable
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4" Hydraulic Universal Base Vise
Innovative compact design
Internal hydraulics
4,700 lbs clamping capacity
Fastest quick change jaw system available
Fully machinable soft jaws
Hard coated machined aluminum base
Hardened and ground steel guideways
EasyFlowTM base design
Universal mounting base
Can be mounted directly to machine table using Jergens Clamps and Sine Fixture Keys
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clamping vise with mechanical/mechanical clamping force multiplier
Clamping vise NCN-s complete with crank-lever; work-stop; 2 eye-bolts; wooden packing case.
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Our modular Multiple Clamping System is used for multi task operations and for different work holding applications. It is used for high performance work holding on horizontal, vertical or 5 axis machine tools, in combination with machine tables, base plates, cubes, rotary tables or dividing heads.
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Twist Clamp Cylinders
Combines linear and 90-degree rotary motion with an internal pin/cam mechanism.
Rotary action moves a clamping arm away from the workpiece, allowing for easy loading and unloading of parts.
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PClamp clamps and brakes rod loads safely amd quickly. It can be adapted to standard systems such as pneumatic cylinders from leading manufactures (e.g. SMC, Festo= or to individual solutions. Rotatory clamping can also be achieved with PClamp. Certified systems from Employer's Liability Insurance Association can be realised.
Area of application:
Linear rails and guide ways
Clamping of linear axis
Swivel tables
Rotary tables
Spindles, feeders
Rod, piston, spindle clamping
Elevating devices
Hydraulic presses
Hydraulic lifts and elevating tables
Safety catches
Blocking systems
High-lifting devices
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Nexen's RBR-series rail brakes are ideal for clamping and power-off holding applications. The unique piston design allows high clamping forces and low release pressures.
The RBR is engineered for dependable performance, easy set up and low maintenance.
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Active without pressure – flat design:
The Clamping Element for torque take-up with spring-loaded energy storage TP
The TP series is a pneumatic clamping element for torque motors or for rotational axes.
It works with a newly developed spring-loaded energy storage system.
Torque take-up occurs inside the TP which excludes wear on the driven shaft.
TP achieves high holding torques at a pneumatic opening pressure of >4 bar.
Due to high rigidity, positioning accuracy is exact in use.
The zero maintenance TP is suitable for shaft diameters of
Ø50 to Ø320 mm.
It is characterised by easy assembly and a flat design.
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Active without pressure:
The Clamping and Braking Element including spring-loaded energy storage MB
The MB series is based on a dual-effective wedge slide gear with spring-loaded energy storage for clamping and braking without pressure.
As a specific feature it has three pistons connected in a line.
This arrangement allows use of a stronger spring at 4.5 bar than the BW series does. The stronger spring-loaded storage permits holding forces up to 3,800 N.
The MB series is designed for braking on linear guides.
Because of the material combination of the linear guide/contact section,the linear guide won't be damaged by the contact section.
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Active without pressure - compact and powerful:
The Clamping and Braking Element with spring-loaded energy storage UB.
The UB series combines the technology of our BW, TK and MB series. The rigid housing and central position of the wedge slide gear achieve very high supporting forces. The mounting hole template enables the BW, TK and MB series to be substituted. The UB series is based on a dual-effective wedge slide gear with spring-loaded energy storage for clamping and braking without pressure.
This arrangement of three pistons connected in a line allows use of a stronger spring at 5.5bar.
The stronger spring-loaded storage permits holding forces up to 9,000 N. Positive fit contact sections mounted within a strong casing guarantee high axial and horizontal rigidity.
The UB series is designed for braking on linear guides. Because of the material combination of the linear guide/contact section, the linear guide won't be damaged by the contact section.
In order to exclude damage from contamination with chips (chips between contact section and linear guide), the elements can be fitted with original seals (seal kit) from the respective linear guide manufacturer and longitudinal seals as accessories.
When used in harsh work environments or with cooling liquid, the seal kit should be used as well.
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The vices type SP81 of highest precision are constructed in steel of tempered nickel. They represent the tip of diamond of the Carminati production: with the employment of the optional members they can be composed in various solutions for problematic different of blocking.
Main characteristics:
- ganasce descendants who block in any condition the piece on the plan of the vice;
- control return of the ganasce;
- great opening and rapidity of positioning for series workings not.
Particolamente propmen and stampisti are indicated for. Rectified in all the details that compose to them guarantee the maximum precision.
They are produced in four models: 100 - 125 - 150 - 200.
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