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WDS stock a huge range of Toggle Clamps in both Mild and Stainless Steel. Vertical, Horizontal and High Speed options are catered for in the range that is covered within the Standard Parts catalogue. For further details or a copy of any of the catalogues available from WDS visit our web site or call + 44 (0)113 290 9852.
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CLAMPMASTER SERIES
Clampmaster series of tools feature power packs ranging from SP-01P to
SP-003. These, combined with the special jaws can manipulate a wide variety of hose clamps (1/4" up to 3").
Our SM-300 and SM-350 are standard tools and fill 80% of all hose clamp needs.
A complete model listing and specially engineered tools are available from the factory.
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8021 - Pneumatic Hold Down Clamp - Enclosed
Patented enclosed linkage makes clamp ideal for dirty environments such as welding and machining.
1. 390 lb. Capacity
2. Double-acting pneumatic system required to operate
3. Available with magnetic ring for position sensing as an option. Switches are also available
4. Can be equipped with Viton seals for high temperature applications
035 - SELECT Pneumatic Swing/Pull Clamp
StrongHold SELECT pneumatic swing/pull clamps are designed for applications not requiring hydraulic power. They are a rugged and simple design suitable for harsher applications.
1. Double acting in threaded body or lower flange mount styles
2. Range of sizes for maximum clamping forces from 50 to 430 lbs.
3. Swing motions in right, left or straight guided pull
4. Avaiable in 0, 45, 60 or 90 degrees of swing
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225 - Horizontal Hold-Down Toggle Locking Clamp
Minimum overhead clearance is required for this low profile clamp
1. 500 lb. capacity
2. Clamp supplied with neoprene spindle
3. Stainless steel and straight base models available
4. DE-STA-CO® Toggle Lock Plus versions available
235 - Horizontal Hold-Down Toggle Locking Clamp
Minimum overhead clearance is required for this low profile clamp
1. 750 lb. capacity
2. Clamp supplied with neoprene spindle
3. Stainless steel and straight base models available
4. DE-STA-CO® Toggle Lock Plus versions available
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The high performance toggle action clamps are used to clamp mid to large size vehicle parts in Body-in-White operations. The oblong design of the cylinder and the narrow clamp head allow optimal access for weld guns and the fully enclosed mechanics provide a shield from welding slag.
The units are designed for over 3 Million work cycles.
Optionally available in steel or aluminum design.
Integrated inductive position sensors mounted in a cartridge (Patented)
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Horizontal and vertical zinc-plated steel clamps for light to medium duty applications.
High quality surface protection treatment, optionally available in stainless or other high grade steels for moist or underwater applications,
ergonomic pressed-on plastic handle,
robust fully riveted,
stainless steel and hardened bearings,
two part clamp arm for quick mounting and removal of the clamp pad,
internal stop for defined arm clamping position:
The Clamping Tools for Professionals!
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Linear Pneumatic clamping cylinder, cylinder or combi-tensioning swivel clamp cylinder
linear or swivel the clamping unit with compressed air
Self-locking clamping 9000N
32mm clamping away (10mm in swing clamp)
Overload protection
Swivel angle max. 120 ° adjustable
Various mounting options
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Utilizing proven technologies, we can develop a solution for your milling process.
ITW Workholding has utilized both its core products as well as newly engineered designs to address the needs of its customers, as they relate to static machining processes.
Tombstone Fixtures
- Hydraulic - 3000 to 5000 PSI
- Pressure Maintained with Accumulator
- 2, 4 or 6 Sided Tombstones Available
- Modular Component Designs
- For Horizontal Machining Centers
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AX / PS – Bench vices
AX, AXP and PS, precision work bench vices
Universal, powerful, rugged and smart.
The classics
Of durable nodular- or special cast iron, equipped with serrated or smooth jaws. With many accessories for all clamping work in workshop, factory or for mobile work places.
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Positive Locking Brackets
Promount's superb range of PAC positive locking brackets set the industry standard for mounting tools on military and emergency vehicles and in a multitude of applications in the workplace or at home. Whereas webbing straps will loosen over time, and tools are at risk from being scratched and damaged, these non-corrosive tool mounts hold the tool firmly on all sides, using non-scratch and highly specced polymers and GRP Plastics
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Craftsman Tools offer a complete design and manufacture service to produce special fixturing to suit any component during any stage of manufacture or inspection. A Craftsman designed fixture can significantly improve the productivity of your machines in the following ways:
* Set-up times are reduced through use of purpose built part location and quick release clamping.
* Parts are mounted to allow maximum access, reducing the number of machining operations
* Rigidity is increased allowing faster machining and improved accuracy.
* Multiple parts or part types can be loaded on to one fixture, reducing batch production time.
* Either hydraulic or manual clamping can be used, which ever is most suitable to the individual application.
Craftsman utilise the latest 3D CAD packages in design components and are accredited to ISO 9001:2000.
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Low-profile clamps come in two basic models, one with a single-wedge and the other with a double-wedge construction. In addition, we offer a line of machinable jaw models for workpieces of irregular shape and a special model for casting and wire EDM applications
Standard models come with a hardness of 48-52 HRC and the jaws are serrated or smooth, depending on model. Both the wedge and the jaws are made of tool steel and are through hardened. Fastening operation involving one bolt (M5-16) ensures quick set up times.
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SPECIAL FIXTURES
With special fixturing, individual components are held and located with precision and rigidity.
Cycle times (set up and changeover) are decreased while accuracy is maintained. They are ideal for repetitive work, and there is potentially no need to probe the components.
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Hydraulic clamping elements, which are integrated into the press or machine bed. Optimum utilisation of the bed surface without collision points when inserting the die. The tie rod/the clamping cylinder is wivelled/turned into the clamping position. Compact, well proven clamping elements with maximum clamping forces as swing clamp, swing sink clamp, swivel and pull clamp or pull clamp.
Swing sink clamping element in sizes 60, 104, 164 kN or 216 kN at 400 bar for flanged or pipe connection
Other sizes, dimensions or special designs, e.g. extended tie rod or stainless steel construction, are available on request
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Swing sink clamping elements are particularly suitable when the slide surface is to be fully used and the clamping elements could have an impact on die insertion.
• integrated into press bed or slide
• in machine tools and equipment
Function:
The clamping element is double-acting with a 90° swing angle The swing movement is enabled by means of two hydraulic ports and a unique patented guide pin in the swing sink clamp. The piston is guided by a guide pin in such a manner that during part of the stroke a 45° rotation takes place.
The unclamping, change-over and clamping positions are monitored by inductive proximity switches The swing mechanism is protected by spring-loaded overload protection and equipped with emergency hand operation.
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PALLET FOR MACHINING CENTRE
ORIGINAL GERARDI PALLETS TO FIT 100% MAKINO,MAZAK,MORI SEIKI,OKUMA,MACHINES.
Solid cast iron cast G30 with double stress relieving heat treatment.Highest accuracy.
Inspection with 3D measuring machines.
AVAILABLE TYPES
Art.85
Grid pallet type with solid threads M16
Art.86
H7 t-slot pallet
AVAILABLE DIMENSIONS
400X400/ 500X500 / 630x630 / 800X800
Price all inclusive.
All accessories are supplied completely hardned and ground HRC 60.
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CUBES
Features and Advantages:
• Fits directly to machine pallet with no need for further machining.
• Safe load/unload outside machine.
• Base and faces finish machined.
• Strong construction and integral base providing dimensional stability and capacity for arduous work.
• Easier machine set up and programming.
• Permanent datums and interchangeable fixture plates (available as an option).
• Probe the cube, not the component.
Range of Options Available
• Cube
• Tee Bracket
• Angle Bracket
• Extended Tee Bracket
• Cruciform
• Hexaform (special)
• Triform • Window (special)
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To support and complete the Gerardi Modular Workholding System a more and more strategic and important role is played by the range of Modular Tubstones and Sub-plates.
They are manufactured in the most different shapes and versions, anyway always provided in one solid cast iron cast G30 and with double stress relieving heat treatment. Just recently they are available in Aluminum too.
The shapes available are the following:
Square cubes
Rectangular cubes
Crank-webs
Angles
Plates and subplates
Shelves
On specific request
As versions and finishing following types are manufactured:
Rough milled cast irons (5mm stock)
Rough milled cast irons with tailor-made base face
Finished Tombstones, accuracy ±0,01mm
Tumbstones for modular plates
Grid Tumbstones with calibrated holes and solid threads
Grid Tumbstones with Ø12 or 16mm hardened bushings and elicoils in inox steel
Grooved types
Taylor made
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TOMBSTONES
The use of prismatic type workholding, brings all of a machine’s axes into play - and each pallet can be loaded with the maximum number of components.
Chevin Tools offers a wide range of prismatic workholding; all made from cast iron to provide both strength and increased damping capability.
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With UnoSet up to 10 Kg (22lbs), with PalletSet W up to 30 Kg (66lbs), with FrameSet up to 100 Kg (220lbs). The product family of the WEDM Tooling System fulfils all the WEDM requirements. Workpieces are preset off-line, while the machine is producing.
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The F-Tool WEDM tooling line features through the simple concept for the professional at the everyday life.
- The F-Tool WEDM tooling assortment is developed by well-known engineers and made of corrosion-resistant, high-quality steel. The system fulfils highest quality claims.
- The basic ruler provide a stable stopper and a clamping beam for large parts and many practical F-Tool clamping elements.
- The system is stable, can be cleaned well and is assembled directly on the basis zero tables of the machines.
- The F-Tool clamping elements can be pushed free in position under the clamping groove after the insertion, before they are clamped on the stopper with the clamping screws.
- The F-Tool clamping elements can be charged with the work piece outside the machine and later be assembled in the machine, system oriented in reference position.
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Widespread tooling system for workpiece clamping on any chipremoving or EDM machines. Suitable for part sizes up to 160x160x250 mm. Positioning accuracy: 0.002 mm.
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Hydraulic clamping elements - adjustable in the T-slot.
Hydraulic clamping elements, which are positioned by sliding in the T-slots of the press or the machine. Ideal for fitting to existing presses or machines without the need to standardize the workpiece width. For example hollow piston cylinders, sliding clamps, clamping systems with pusher chain, spindle drive or pneumatic cylinder. Special customer requirements with respect to size, higher clamping force, extended clamping stroke or double-acting version can be complied with. Compact, well proven clamping elements with maximum clamping forces.
Applications:
* on press beds and rams
* on machines and equipment for clamping and locking
* when the available space is limited
The sliding clamp is manually placed in the T-slot provided in the press ram or bed. The die is clamped on its clamping edge by applying hydraulic pressure to the piston and mechanically unclamped by a spring return. The clamping block may also be fastened directly, without a T-slot adapter.
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Hydraulic double acting vice for automised production. Hydraulik strokes up to 160 mm can be realised. Every slide position can be checked by a position sensor. You can vary workpiece dimension without needing to change jaws or even the fixture. One clamping system covers large and small workpieces. Fixture costs can be lowered to a minimum.
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gripos-H - Automated clamping
Automated clamping
particularly suitable for series production with hydraulic force generation and for increased clamping forces of up to 70 kN with 250 bar hydraulic pressure.
gripos - clamping units for machining centers
are available in sizes 125 and 160 and for clamping ranges up to 439mm.
Easy conversion
gripos-H can be quickly be converted from a mechanical into a hydraulic vice by removing the mechanical cassette and replacing it with a hydraulic cylinder.
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Each FMS vise can be vertically assembled thanks to extra keys on the base and with the use of a purpose base plate to be ordered extra (Art.827). FMS vises could be back to back or side to side or cross assembled. By the way, FMS jaws never stick out from the base.
Of course solid Multilfex visecubes bodies for Horizontal Machining centres could be also supplied as standard items, which offer the possibility to reduce the number of set up given that, they allow to machine workpieces not only on the front side, but also on their lateral sides during the same work cycle.
Specifically designed for Horizontal machining centres are cubi morsa Vise Towers or Vise Cubes: a solid structure allows, with the max rigidity, to get, in a vertical way, all the types and options already seen horizontally.
In such way all six sides of a typical prismatic workpiece can be machined in only 2 clampings. All this also increases the accuracy of the operations.
Of course even single Multiflex vises can be vertically assembled with proper reference points and supports. Vertical Machining Centres can be equipped with dividing tables in order to get the same result too (lateral sides operations).
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OK-VISE has designed a plate kit that allows the upside-down use of a regular single-wedge clamp.
When the single-wedge clamp is turned upside-down, the jaws will move linearly sideways also travelling simultaneously downwards along the wedge. This will create a pull-down action thrusting the workpiece with greater power towards the fixturing base.
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Mechanical clamping elements of compact design with highly concentrated force .
High clamping forces and easy operation are the main features, e.g. sliding clamp, clamping screw or hydro-mechanical clamping nut with visual indication of clamping force.
Applications:
for clamping and locking dies on press beds and rams.
on beds of machine tools.
Use in places where no power unit is either available or desired.
Safe clamping ensured by an indicator PIN engaging when the nominal clamping force is reached.
Clamping forces from 60 to 150 kN for 22, 28 or 36mm T-slots.
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Main components in cast nodular peralite.
Grinding of all surfaces.Possible working positions: supported on the base, on the side or vertically on the head.
Suitable for working in horizontal and vertical machining centres.
Exactness of the clamping repeatability 0.01 mm with constant pressure.
High pressure hydraulic intensifier incorporated into the spindle, which keeps the clamping force for hours.
2.5/4 tons of force without stress and with manual operation.
Ideal for large clamping and long clamping operations.
Side windows for easy swarf evacuation.
Tombstones for twin vices see page 21 in our catalogue
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Leading vacuum clamping technology for CNC machines
The quality of the clamping system is decisive for the productivity and economical operation of a CNC machining centre.
SCHMALZ clamping systems are the intelligent answer to the problem of meeting the ever-increasing demands, today and in the future.
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Since 1992 we have developed and produced two different variants of our patented professional solution. In connection with the extensive offer of stop elements, work chucking fixtures, and positioning elements, you can erect very complex and modular devices in a very short time. The breadboard system, the screen lines, and the completely integrated fine scaling system allow both the precise clamping and adjusting, and to repeat the process very often. Thanks to our most recent innovation, the new positioning - and - clamping - tube, type "PSR", now both the effectiveness and the flexibility of the use of every screen boring of the original Demmeler 3D - clamping - system can be increased to 30 to 50 per cent. The diversity of our referential product of world - renown allows a broad variety of applications: Part of it are structural steel engineering, sheet metal working, robotics, mounting and measuring devices as well as laser welding, laser cutting, the making of prototypes, and body making.
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