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Bluid-up Zeropoint Quickclamping cylinder K10, K20, K40, square
Hydraulic release (or pneumatic)
Cover and piston hardened
Repeat accuracy < 0,005 mm
Size: 85x85mm, 120x120mm, 150x150 mm
Pull in force 40 kN (hydraulic)
Pull in force 30 kN (pneumatic)
Holding force 105 kN
Use:
Can be used as a single clamping point or combined with round surface-mounted Zeropoint Quickclamping cylinders in machine tables, clamping profiles, columns and towers, measuring machines, assembly stations in connection with clamping flanges no. 6370ZB). Clamping flange size 20 for K10, size 40 for K20, for K40 integrated onto the housing.
Note:
Hydraulic pressure is only needed for unclamping (min. 50 bar / max. 60 bar). The Zeropoint Quickclamping cylinders are mechanically locked in the clamped position. The ad-vantages of this are that there are no cumbersome lines and no danger of leakage. The hydraulic version has 1 connection for clamping / unclamping (G1/4 or G1/8). Square pallet for screwing onto the pallet see item no. 6370ZS.
On request:
- Automation solutions such as media ducts, sensor of locking monitoring, blowing off and isolated applications
- Can also be supplied with centering pins for quicker and more precise installation
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The Europa 03 type is a high precision, modular vice. It has a mechanicalmechanical locking facility, and a covered manoeuvring screw. It can be assembled in three different solutions according to locking requirements:
TYPE ED03: DOUBLE SELF-LOCKING VICE with facility for closing the two pieces simultaneously, with tolerance up to 2mm.
TYPE ES03: SINGLE VICE WITH THRUST-LOCKING
TYPE ET03: SINGLE VICE WITH PULL-LOCKING.
The covered spindle screw and use of chromium-nickel materials hardened to 58 HRC, assure almost unlimited long-life. The vice, ground on all surfaces., can be used onplane or squared with a tolerance of +/-0.02. Locking is by a mechanical-mechanical multiplier and a force selector to ensure constant thrust control.
By using the stepped jaws, you can position the piece at three different heights, thus avoiding use of parallels.
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Advantages
- Pneumatic clamping with high forces
- Safety clamping RotoClamp Standard - if the air supply fails then systems claps
- The values of hydraulic clamping are reached and exceeded
- Low system costs in comparison to hydraulics
- Simple installation
- Compact design
- Suitable for all shaft sizes
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Bolts
Leveling Mounts
Screws
Micro Clamps
Studs
Nuts
Washers
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To reach a maximum on production output on your machine tool, we offer you a wide range of standard elements, or we design and manufacture your specific Cube or Monoblock according to your specifications and requirements, withhin an overall accuracy of <0.01 mm.
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Our quick change palletizing system offers you the perfect interface between your machine tools and work holding system or work pice. Beacuse of its high efficency, it increases your production output, and reduces your setup times up to 90%.
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Zeropoint Quickclamping compact cylinder
Hydraulic release
Cover and piston hardened
Repeat accuracy < 0,005 mm
Size: K10, K20
Use:
For retrofitting to modular profiles, columns, tombstones and cubes. Can be used with thin wall sections..
Note:
There are 5 standard connection options. 4 connections are installed laterally on the outside surface at a 90° angle. Connection is also possible in the base of the Zeropoint Quickclamping compact cylinder.
On request:
- Installation diagrams on request
- Automation solutions such as blowing out, blowing off, isolated applications, sealing air and media ducts
- Individual solutions, such as nipple and installation compatible or installation compatible for existing systems
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Zeropoint Quickclamping cylinders with pusher and central locking against pollution for automatised solutions
Hydraulic release
Cover and piston hardened
Repeat accuracy < 0,005 mm
Assembling diameter Ø 78 mm
Pull in force 20 kN
Holding force 55 kN
Use:
For installation in base plates, machine tables, clamping profiles, columns and towers, machine pallets and clamping pallets.
Note:
Through the central locking the pollution particles can not go into the nipple bore. The central locking element advances with an individually defined spring force
Blowing out and sputter functions
On request:
- Installation diagrams on request
- Hydraulic move-out of central locking
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Zeropoint Quickclamping cylinder with release and contact controls for automatised solutions
3 possibilities of monitoring:
- Pneumatic monitoring:
Function of blowing out by compressed air for the cleanliness of support surfaces. After the installation of the pallet of workpieces, it occurs in the pressure line a dynamic pressure, of which this one could be detected by the mean of a pressure sensor.
- Electric monitoring:
Direct position monitoring of the clamping piston in the Zeropoint Quickclamping cylinder by the mean of an inductive sensor. Electric signal when the Zeropoint Quickclamping cylinder is clamped. Small height necessary for the assembling like for the Zeropoint Quickclamping cylinders K5 (19,8 mm) and K40 (42 mm).
- Hydraulic monitoring:
Monitoring of the clamping piston by a hydraulic closure valve. Dynamic pressure when the Zeropoint Quickclamping cylinder is opened, which can be detected by mean of a pressure sensor. Free hydr. flow when the Zeropoint Quickclamping cylinder is closed. Despite a hydraulic sensor, only small height for assembling is necessary.
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Size: K20 ITH6
Zeropoint Quickclamping cylinders with turbine for automatised solutions with:
• Turbine function for complete cleaning of support surfaces without „shady side“
• Central locking against pollution particles
• Hydraulic or pneumatic locking sensors
• Control of contact by air blocked
• Hydraulic pre-expulsion for palletizing solutions with also possibility to swing completely free during the catchment
• No damage of media-coupling
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Zeropoint Quickclamping extrusion cylinder for applications by:
• Round tables and 5 axes milling machines, turning machines
• Better level holding
• Large support surface
• Free passage for flange piece, tubes, forks ...
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Clamping systems for measure machines as building set
The component fixing is especially critical in the measure technique. You must guarantee that the component is fixed on a measure machine without any bracing. Otherwise the measure results would be adulterated and this may have serious consequences.
The flexibility of the clamping systems is also very important. A remodelling must be fast and uncomplicated. This is an ideal territory for the clamping system “Spannfix” from THOME PRÄZISION.
A wide modular system affords the fast prepare and accommodate of devices. All parts are produced with high-class and hard anodised aluminium. In addition to a saving of time can be reached a saving of costs because of measure results and flexibility of the system.
Flexible, tough and easy. Our clamping system also solves your clamp jobs fast and faithful.
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SPEEDY classic - mechanically / hydraulically
- Our most complete and versatile system
- available in 4 sizes with draw in forces from 5.3 to 30 kN
- Draw in- positioning - clamping - releasing- retraction, all these functions are integrated in a single element
- best suited for full automatic solutions
- decades have proven the wide range of applicability of this zero point mounting system
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SERIES-9 CLAMPS
This adjustable low profile, cam action clamp provides clamping of different size work pieces merely by rotating the clamp to one of its other edges.
The clamps are 10mm high and use an M12 cam screw. Each of the six clamping surfaces is a different distance from the centerline by 1mm as shown in the chart. Therefore, one Series-9 clamp can hold parts that vary up to 9.4 mm simpy by rotating the clamp to a different clamping surface.
- Serrated or smooth edges
- Heat treated and plated
- 17800 (N.m.) holding force
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The range of alu-Spann items covers semi finished materials, clamping elements, screw-jacks and complete fixtures for use on machine centers and for general applications in metalworking.
Clamping elements are:
made in high-tensile aluminium
comparable to steel for mechanical resistance
corrosion-free
non-sparking
non-magnetizable
lightweight – one third of steel
easy to machine thereby saving damage to tool
Standard:
clamping elements made of high-tensile aluminium alloy
clamping bases
extruded profiles for universal fixture bulding
T-slot plates
grid plates for machine pallets and tables
Custom built:
made to measure fixtures partly out of standard elements to avoid costly special design
Fixclamp:
multiple clamping system for series positioning on machining centres, tools or measuring machines
Hovercraft plates:
for use on lasers and for transport of workpiece
for use on aerostatic guided systems
applications in quality control, assembly and automated technology
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MLC 3000
This clamping set is self-centring with excellent concentricity. The extremely small outer diameter is space-saving and suitable for small wheel diameters. The spacer ring between the outer flange and the hub maintains the fitting position in the axial direction to enable exact positioning without a shaft collar. The push-off threads in the outer flanges are used for dismantling.
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Type : Material : Hardness : Surface Treatment RoHS CAD Data
SAQB 1018 Carbon Steel - Black Oxide Compliant
SAQM 1018 Carbon Steel - Electroless Nickel Plating Compliant
SAQA 6063 Aluminum Alloy - Black Anodizing Compliant
SAQW 6063 Aluminum Alloy - Clear Anodizing Compliant
SAQS 304 Stainless Steel - - Compliant
SBQB 1018 Carbon Steel - Black Oxide Compliant
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The product range Workholding includes modular T-Slot Systems (V40 and V70) and Hole and Dowel Systems (L12 and L16) for the construction of clamping fixtures.
The large standard program is available from stock. The substantial clamping element assortment is included in the standard parts catalogue.
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The Alpha A-Pod was borne out of the Job Shop market where set ups were always changing and having a dedicated magnetic chuck on one machine was not practical. The A-Pods provided greater flexibility and quicker pay back. Due to the A-Pod's flexibility, customers began to discover other uses for the A-Pods.
The A-Pod is an ideal tool for the creative shop owner, so Tool and Die shops began using the magnets in place of hydraulic fixtures because magnets cost less, are more flexible and require virtually no maintenance. Unlike a chuck, the A-Pod is completely modular and has little impact to a machine's table weight capacity. A set of A-Pods can be shared between multiple machines.
Large plate manufacturer's discovered the benefits of the A-Pods over conventional magnetic chucks, because A-Pods provide sufficient clamping force and greater flexibility for less money and with significantly less weight.
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The compact, economical MITEE-BITE Uniforce® Clamp enables you to fixture more parts on the machine table. The specially designed steel wedge spreads the clamping force uniformly on both sides of the 7075-T6 aluminum channel.- Increases production.
- Minimizes tool changes.
- Holds two parts with equalateral clamping action.
- Ideal for clamping flat or round work pieces.
- Reduces wasted space.
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Witte modular fixturing systems are used to build all kinds of fixtures i.e. holding fixtures, measuring fixtures or jigs, checking gauges, gap and flush gauges, cubings, meisterbocks, blue bucks, match metal fixtures, tool reference models, data control models etc. etc. The dimensions and accuracy of various types of profile enable rigid configurations in any type and dimension.
We offer complete fixtures and attend our customers from planning through approval process to after sales service. Design is done in CAD by our staff, who are experienced in following our customer’s special requirements. Manufacturing, assembly and measuring is taken care of almost entirely in-house by our experienced staff coordinated by our project managers.
Modular fixturing systems enable fast realization of projects from plan to product. Further time and cost advantages are possible if modifications to finished fixtures are necessary because work pieces change.
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VISE PALLET
Reduce set up times and increase production on those small production jobs. The pallets can be reused for those repeat jobs.
-Now you can run those fixture jobs without removing your vises.
-These Vise Pallets are designed to fit in all 150 mm vises.
-The Blank Pallets are ideal for multiple small parts using the Mitee-Bite Fixture Clamps or Uniforce Clamps.
-The T-Slot Pallets can be used with our T-Slot Clamps or the versatile 10 mm Riser Kit (#51088) for non-dedicated applications.
-The Vise Pallets are qualified in 2 places so they can rest on parallels or on top of the jaws.
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Bock Locator Plates and Bock DEXLOC Double Expanding Locator
Pins serve as the foundation of your quick change workholding system. Whether using vises, modular components, or other fixturing, the Bock Locator System works well with all workholding systems.
- Repeat setups to within +/- .001"
- Locator Plates are available in a wide array of sizes, both in inch and metric dimensions.
- Bock Locator Plates are made of hard coated aluminum for a durable surface
- Alpha-numeric coded holes for an accurate and repeatable baseline reference
- Every hole precision bored to fit Bock DexLoc locating pins and threaded through for maximum versatility
- Brass protection plugs included for every hole
- Eliminate time consuming "dialing in" for every setup
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Fixturing System 4000
for Wire EDM
The Fixturing System 4000 is designed for fast and high precision clamping of workpieces in Wire EDMs. The workpieces can be clamped directly in the beams (Basic Set) or via pallets with fixed workpiece holders to a clamper on the EDM table (Pallet System).
The Fixturing System 4000 fits on all Wire EDMs. All components are made of highest quality stainless steel.
rost-resistand
consistent accuracy
Vacuum hardened function surfaces
compatible with the Fixturing System 5000 and Palletizing System 8000.
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1. Rough adjust to within .25", then activate hydraulic functions.
2. Standard specifications
- Stroke Length .250" total (.0125" per jaw in dual clamping mode)
- 4,000 lbs. estimated maximum clamping force on the workpiece
- 7200-lbs. hydraulic pressure required to reach maximum clamping force
- Piston area .586 Square inches
- Volume .146 cubic inches for full (.25") stroke
- ¼ BSPP port fitting at end of lead screw
3. All dimensions of TV4/100 units remain the same with the exception of the following:
- Overall length 16.7" approx., with all extra material on the handle end.
4. Workpiece Clamping Limitations when using hydraulic slides:
- Minimum jaw closing when using soft jaw sets (P/N- SJS-100) .150 total .(075 per side in dual mode)
- Minimum jaw closing when using hard jaw sets (P/N- HJS-4 & SNJS-4) .80 total .(.40 per side in dual mode)
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SPEEDY hydratec - clamps hydraulically, releases hydraulically
- hydraulic double action for quicker mounting solutions
- extremely short clamping cycles, well suited for automated applications
- small, compact size
- adjustable draw in force up to 20 kN
- flexible possibilities
- low-maintenance
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Mounting a Bock MonoQuad unit to your rotary table gives you many of the
advantages of a horizontal machining center on your VMC.
- Machine three sides of a part in one clamping
- Utilize your rotary table as a multi-station fixture for vertical machining centers.
- Reduces part handling and setups
- Reduces machining costs
- Indexer system can be built for any rotary table or indexer
- Holds 4 or 8 parts utilizing standard soft jaws.
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The safety clamping unit "System RINGSPANN" clamps piston rods of hydraulic or pneumatic cylinders independent of the direction of movement. It clamps with disc spring force and is released by hydraulic or pneumatic pressure.
The units are fitted to cylinders ond other machine parts with a connecting flange.
Applications:
Securing presses during tool changing
Positioning of winch installations and rollers
Securing of hydraulic/pneumatic adjustments
Securing of elevating platforms
Securing of working cylinders, even under water
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MULTI-FIXTURE CLAMPS & STOPS
The MITEE-BITE Multi-Fixture Clamp offers increased versatility through its unique riser clamp design.
- Provides flexible set ups for hard to hold parts
- Works in both plates with tapped hole layouts or T-slot configurations.
- Can be mounted vertically or horizontally.
- Stops locate workpiece for repeat positioning.
- Larger sizes are ideal for mold shop applications.
- Tapered mounting slot prevents movement when clamping pressure is applied.
- Steps, as well as end faces of flat stops, are precision ground.
- MITEE-BITE also offers clamps and stops without a rest pad. These are designed for contacting a part at a higher point when the workpiece is resting on the table.
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