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It is common knowledge that adequate know-how is needed to manufacture high-quality cleanroom systems. We subscribe to this completely. And our partners know that ILKAZELL provides first-rate functional room systems. The cleanroom systems by ILKAZELL are the result of our own research and development and are highly cost-effective.
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Clean Room Molding
SAT’s molding division produces high quality UHP components utilizing specially designed molding machines in clean room. We use only certified raw materials and electrically control production quality.
All molding machine components are manufactured to ensure high purity during production. SAT’s UHP components undergo a contamination control process that foresees immediate packaging in heat-sealed double polyethylene bags. The UHP components are then stocked in clean room.
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Description on the activities carried out by Assing SpA in the field of Clean rooms:
Clean rooms (in compliance with ISO 14644-1);
Steril rooms (in compliance with ISO 14644-1, FDA, GMP);
Clean Zone (class 100, 10 or 1) and laminar flow tunnels in conventional chambers;
Screening areas;
Safety labs (P);
Research and Development Labs;
Operation rooms;
Transplant and reanimation rooms;
Operation rooms for animals;
Air flow and passbox;
Uncontaminated labs for forensic analysis;
Particles, thermal, humidity, monitoring and validation;
Feasibility studies, engineering, consulting and certification;
Customer care planning and certified calibrations;
Technical furnishing for Clean rooms;
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To ensure our Customers always receive a highly professional service, we are equipped with special design and organisation divisions, mechanical workshops, test areas and spare parts warehouse: a highly efficient, flexible and professional organisation to produce, assemble and test all the components in the Cleanrooms to ensure they comply with the strictest specifications, backed up by a very fast after sales service.
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Benefits
The AirLock cleanroom and other Simplex enclosures help you protect against airborne contaminants, ultraviolet light, temperature fluctuations and even harmful noise. Create either positive or negative pressure environments, depending on your needs. Achieve up to ISO 4 (Class 10) clean levels. Rooms go together easily with a minimum amount of tools. All rooms are modular and easily expand to meet your needs.
No Matter How Small or How Big
AirLock cleanrooms can accommodate very small uses, as small as mini-environments and as large as specialized industrial applications.
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Our competence in cleanroom technology is best proved by our ILKAclean wall system. These self-supporting monobloc systems consist of an insulating core and fixed surface-coated metal top layers on both sides.
The accuracy to size and measurements expected by our partners is guaranteed through continuous and meticulous precision in manufacturing as well as through big modular dimensions to reduce joints. To make sure that the smooth surfaces are sealed and meet cleanroom requirements, joint finishings of only 3–4mm are permitted.
The tried and tested tongue-and-groove joints guarantee a swift and clean assembly also with the cleanroom systems. Special corner- , U- and cross-profiles allow a variety of uses and open up unique options for the shaping of rooms/interior design.
We pay special attention to the internal structure of our cleanroom systems. Separate installation channels as well as foamed-in sockets and empty pipes facilitate a clean layout of all media cables and supply lines. We use either polyurethane or mineral wool as insulation materials.
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The Galvani walls are made entirely of aluminium and are characterized by a remarkable sturdiness, given by the sturdy perimeter frame and by the internal honeycomb spacing with high resistance to compression.
Appliances:
Sterile Rooms and Laminar Airflow Systems for the semiconductor, electronic, optical, mechanical, aerospace, pharmaceutical, medical industries and hospitals.
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The professional clean room appliance
By its compact and self-contained seamless construction in stainless steel (V2A) the EFA-SRT-CR (Clean Room)is best positioned for the use in clean room areas and air locks. This door has been designed to meet the high standards for clean rooms and is the ideal solution for separating rooms with a pressure gradient. In contrast to conventional doors this appliance has an extreme narrow and dense side guidance of the curtain which results in very low air leakage of less than 100 m3/h at 150 Pa delta air pressure.
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Albany Door Systems' self-repairing UltraCleanT door is designed for high traffic sanitary applications where environmental control and hygiene are critical. Its fast opening and closing speeds control air infiltration and the spread of contaminants. Two piece side column design and stainless steel components allow for easy cleaning.
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Interlock control system
A plug-in modular system for linking up to 10 doors, or up to 10 groups of doors to create an interlock system.
No complicated control system required as dependencies are set on site with DIP-switches at each control module. The system allows for easy expansion.
Quite often one of the requirements of clean-room technology or laboratories is, that certain doors may only be opened ifothers are closed. The DICTATOR interlock control system is the idealsolution to link units of up to 10 doors.
The dependencies between different doors are programmed directly in the
respective control modules on each door using a very easy adjustable matrix control system. This is done with DIP-switches representing the different doors. The dependences / linksnbetween the doors can also be changed on site at a later stage, not requiring any special programming
know-how. The interlock control terminal is provided with a potentialfree make-break contact. This permits e.g. to pass on the information on each door to a central control system.
The DICTATOR interlock control system is a modular system and therefore
extremely flexible and easy to adapt to different sizes of door units and
requirements.
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Doors from Albany Door Systems are ideal for hygienic and clean-room applications, greatly reducing airflow and minimizing contaminates in specific areas. Moreover, certain specified components can be thoroughly and safely cleaned with industrial-strength cleaning agents.
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Air purification in clean rooms can result in pressure differences of up to 50 pascal. The fully transparent curtain in this clean room door is tightly integrated in the special guide rails, minimising air losses (leakages). This enables an optimum design for ventilation systems. Stainless steel cladding on the shaft and operator, as well as a welded-on spring steel stabilisation, are further characteristics of this door.
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CLEAN ROOMS
Forum Labo
Flexible motorised interior roll-up door with self-supporting frame and opening speed of 1.2 meters per second. Clean Room curtains resist between 4 and 10dN/m2, depending on design. Wholly enclosed rods are sealed to resist bacterial deposits. Impact resistant curtain, with the option of the self-relocating system. Standard size up to 4.5 x 4.5m.
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The structure of this threephase version is the same as the CFM 3156 model but it is larger in size and higher powered (2.2 kW or 3 HP) in order to offer increased performances with a greater filter area.
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Static Clean stocks critical environment vacuums CRV (Clean Room Vacuum) designed for use in Controlled Environments (Class 1 to 100,000 Clean Rooms, Biological and Pharmaceutical Research Labs) to reduce the incidence of airborne contaminants, including carbon dust from motor-cooling.
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The Camfil Farr Pharmaseal provides cleanroom level air filtration for pharmaceutical or biotechnology facilities as well as any oterh facility where clean space ia a manufacturing or health-related requirement.
Housing is leak tested at 3.0" w.g. to ensure the housing will not leak under normal operating conditions. The housing is also visually inspected and tested for filter fit.
Is manufactured in various configurations from 0.63 aluminum or 16-gauge stainless steel.
May be installed in a T-bar ceiling or flush mounted in a solid ceiling.
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AIR-1-HT
Independent filter fan units designed for large Sterile Rooms and/or Laminated Airflow Systems, where the levels of cleanliness, noise and absorption are extremely strict.
The AIR-1-HT series Filter Fan Units offer cutting edge technology for modern Sterile Rooms.
Appliances:
Sterile Rooms and Laminar Airflow Systems for the Microelectronic, Electronic, Optical, Mechanical, Aerospace, Pharmaceutical, Medical industries and Hospitals.
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The Defensor PH15 and PH 27 generate humidity on the basis of the evaporator principle: Air absorbs moisture when passing through the damp mat and is then released into the room air through the air cleansing filter set, practically free of bacteria. Dust and other particles greater than 0.05 micrometers are filtered out. Environment gases and odours are filtered out.
• Automatic mode for energy saving
• Easy and convenient handling
• Air-purifying with Quattro filter system
• Direct connection for water supply
• Low running noise
• Turnkey unit, no installation outlay
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HOOD-IT
Terminal Filtration Unit designed for installation in the most common prefabricated false ceilings, ideal for the creation of small/medium controlled contamination areas.
Applications:
Clean Rooms for the Electronic, Optical, Mechanical, Aerospace, Pharmaceutical, Medical industries and Hospitals.
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AccuTech® Sterile Coated
Sterile powder-free latex glove.
The Ansell Accutech® Sterile Coated glove meets all the requirements for controlled and sterile environments. In addition, the glove's inner coating facilitates donning. It also provides easy double-gloving, meeting a growing requirement within the pharmaceutical, biotechnology and medical device industries. This latex glove offers both comfort and grip. Its low allergenic content minimises the risk of latex associated allergies for the wearer. Its sterility contributes to the protection of products from bacteria, and it's suitable for ISO 5 (Class 100) environments.
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In critical environments where protecting both the product and the worker are of equal and paramount importance, CleaN-DEX® is the clean room glove of choice. This Class 100 clean room specialist delivers exceedingly low ESD and particulate counts, protecting high-end semi-conductors and perishable foodstuffs alike. CleaN-DEX®'s "clean" white color is ideal for clean room, lab and food processing environments where exacting standards of industrial hygiene are required. With its textured fingertips, CleaN-DEX® also delivers enhanced grip and tactile discrimination. Its 12" length and beaded cuff design ensure compatibility with clean room garments and apparel. If your applications call for the Best in critical environment hand protection, don't settle for anything less than CleaN-DEX®.
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KIMTECH PURE* Critical Gloves are designed to exceed the stringent requirements in state-of-the-art critical environment facilities (Class 1-100).
KIMTECH PURE* Controlled Gloves are a range of clean and consistently high quality gloves designed for use in Class 100 and higher controlled environments
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