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Circular Discs
These brushes are especially used for cleaning, polishing or deburring. Their applications are best suited to the treatment of metal, for the cleaning of large surfaces, as used in the construction industry. The body is made of either plastic, wood or metal. The filling material may be chosen according to the task requirements. The density of the filling material can be varied by the diameter and the distance of and from the hole.
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Short description:
These tools are designed for manual and automated finishing machinery used in extrusion, automotive, powdered metal, fineblanking and other industrial deburring applications. The smaller diameter brushes can be used on hand tools for the surface preparation of a variety of materials. Our stock brushes include diameters from 3" to 27". We also have the capability of providing customized products for a wide variety of applications.
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Short description:
Our technical staff can design a brush that is matched to both your equipment mounting configuration(s) and your specific deburring applications. If you have a profile that s giving you headaches, we can design a built-to-profile brush using your wheel and a cross-section CAD drawing. A fitted brush requires less dressing-in and makes better contact for more efficient burr removal.
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Model TBF abrasive brush
Abrasive brushes mounted on resin supports.
Ideal for clients looking for more aggressive, durable brushes.
The TBF system is designed to provide the brush with perfect harmony between durability and flexibility.
The studied diameter of our bundles, combined with the right inclinations and degradations provide our brush with perfect adaptability to the contour of the wheel rim, brushing its entire surface perfectly, including the corners of the hard-to-access windows.
Our TBF system is especially recommended for companies that have large production lines.
The brushes are supplied in different types of anchoring, depending on the needs of each client.
In addition, given the high quality of the filaments used, the brush is very long-lasting, avoiding unnecessary changes and stops in the machine.
Think no further, Kumex TBF brushes are the best choice for high quality production...
Available for wheel rims with the following diameters: 13" - 14" - 15" - 16" - 17" - 18" - 19" - 20" - 22"
Also produced in maximum density for the external part of the wheel rim.
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Disc brushes are among KULLEN's most interesting products. They are used in industry as a rotating tool. Their quality is as reliable as the dependability of our choice of the right disc brush for your requirements. We guarantee this by manufacturing them on semi-automatic and automatic CNC machines. In addition to quality, we assure you of individual treatment - quality is inplicit and as you need we produce individual brushes for you. Disc brushes come in a wide variety of plastic, metal and wooden cores and bristle materials.
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Abrasive Brushes for Fineblanking
Model TBK brushes are frontal brushes prepared especially for planetary type deburring systems.
We have different models (TBK1-TBK2-TBK3-TBK4-TBK5, etc...), depending on the type of anchoring of the brush.
In turn, all models are produced with different diameters and distributions.
For greater precision all our supports are injection-moulded at the Kumex-Plastic-Systems® division of the Kumex® industrial group.
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Abrasive nylon disc brushing tools are ideal for deburring, polishing, finishing, cleaning metal surfaces and machined parts. Custom designed abrasive nylon disc brushes to meet the specific requirement for your application.
Disc Brushes Information
Abrasive nylon disc brushes are the latest products custom engineered and manufactured by Tanis Incorporated to meet our customer’s specific requirements. Disc brushes are made with metal back strip brush construction to achieve greater fill density. The increased density increases the aggressiveness and life of the product to maximize more parts per brush. With custom manufacturing, Tanis Incorporated abrasive nylon disc products are suited specifically for the application to reduce cycle times and eliminate secondary labor or machining operations.
Tanis Incorporated manufactures disc brushes in diameters ranging from 4” to 20”. Silicon carbide and aluminum oxide abrasive nylon filaments are available from 46 to 600 grit. The aggressive fill density, individual filament and desired trim length provide conformability to deburr, polish and finish complex parts. Disc brushes are designed to be power driven on CNC machinery and custom-designed machines used in automotive, extrusion, fine blanking, powdered metal, steel processing, woodworking, concrete and other industrial deburring applications. Smaller disc brushes can be used on hand tools for surface preparation.
Common Applications for Nylon Disc Brushes
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Twiflex VMS-DP Mill Brake Stand. One of four units supplied to Metso Minerals for use at the Telfer Mine, Australia. The two units combined produce 16Million NM of brake torque!
The VMS-DP Mill Brake brakes will be installed on SAG (semi-autogenous grinding) Mills used for the extraction of copper and gold from virgin rock. Fresh ore is continually conveyed into the mills that are pre-charged with various sizes of steel balls, crushing the rock when the mill rotates. The ore is crushed until small enough to pass through the openings in the discharge grates. The material is then conveyed to a secondary Ball Mill for fine grinding.
The brakes which are used for emer-gency stopping and holding have been designed specifically for this application and will be the largest that Twiflex has ever manufactured. The VMS-DP caliper is approximately the size of an office desk and weighs approximately 2 metric tonnes. Each brake produces 768kN of braking force, 4-6 calipers provide braking to each mill flange.
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Outstanding process power and throughput has reached a new dimension with the AC 700 HT Fine Grinding System – accompanied by numerous ready-to-go processes and economical automation solutions your cost per workpieces can now reach their all time low but keep the precision you already appreciate from our other Fine Grinding Systems of the microLine® range.
PETER WOLTERS research team has found the optimal power solution for your grinding challenge by optimizing the interaction of software, coolant supply temperature management, pressures and power of the drives. The result is extremely high cut rates that make you forget about any pre-grinding you had to do in addition in the past. Just combine stock removal and finishing into one, economical system.
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The Lapmaster line of dual side planetary fine grinding machines are specially designed and built to withstand extreme conditions within a production environment while requiring minimal maintenance. These units are available with fine grinding platens from 20" up to 55" in diameter, and are specially configured for each application. Depending upon the application, these machines utilize fixed abrasive diamond or CBN suspended in resin, metal, and vitrified bonds to grind a wide range of materials to very tight specifications.
The Lapmaster DSG series of twin wheel grinding machines are driven by three, variable speed motors for maximum process control flexibility. All three rotating machine components, the sun gear, top plate, and bottom plate, are independently controlled. Process down pressure requirements are pneumatically regulated and continuously monitored by a load cell.
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With SATURN double-disc surface grinding, two vertical grinding wheels simultaneously grind the workpiece on its parallel outer surfaces. The grinding wheels are set against each other at a slightly conical angle, so that as it passes from top to bottom, the workpiece retains its final dimension only in the bottom section of the grinding path. Because the workpieces are fed vertically between the grinding wheels, the bearing weight of the workpiece does not affect the grinding result. What’s more, the
coolant can simply drain downwards together with the removed material. The SATURN range comprises three
different machining processes:
- Rotation process
- Parallel grinding with linear through-feed
- Pendulum grinding
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Cinetic Giustina double disc grinders are field proven because they are backed by more than 150 years of engineering experience in designing and manufacturing production grinders and special grinding machines for a multitude of industries worldwide.
This series of double disc grinders are high production and an efficient solution for processing flat and parallel surfaces at the lowest per piece cost. Various working modes include rotary, through-feed, reciprocating, continuous and plunge grinding mode which are selected according to process requirements. Available in vertical or horizontal axis type.
Horizontal axis machines are ideal for grinding gearbox faces, connecting rod faces and plunge grinding for piston rings. Available in grinding wheel diameters from 450 to 1050 mm and with wheel spindle power up to 100 kW.
Vertical axis machines are ideal for plunge grinding of gear faces, bearing race faces and small disc brake rotors. Available in grinding wheel diameters from 450 to 660 mm with wheel spindle power up to 50 kW.
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Cinetic Giustina double disc grinders are field proven because they are backed by more than 150 years of engineering experience in designing and manufacturing production grinders and special grinding machines for a multitude of industries worldwide.
This series of double disc grinders are high production and an efficient solution for processing flat and parallel surfaces at the lowest per piece cost. Various working modes include rotary, through-feed, reciprocating, continuous and plunge grinding mode which are selected according to process requirements. Available in vertical or horizontal axis type.
Horizontal axis machines are ideal for grinding gearbox faces, connecting rod faces and plunge grinding for piston rings. Available in grinding wheel diameters from 450 to 1050 mm and with wheel spindle power up to 100 kW.
Vertical axis machines are ideal for plunge grinding of gear faces, bearing race faces and small disc brake rotors. Available in grinding wheel diameters from 450 to 660 mm with wheel spindle power up to 50 kW.
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The VERTICAL AXIS version is particularly suited for grinding thin parts and, the version with interpolated feed system, for grinding critical materials such as tungsten carbide or ceramic using diamond grinding wheels.
INTERPOLATED FEED:
It is the latest and most exclusive system, designed by VIOTTO for grinding parts in tungsten carbide, cermet and ceramic, even of large size.
This is obtained by the interpolation of 3 axes, controlled by the CNC, which perform the following movements:
rotation of the workpiece to carry it between the wheels (AXIS 1)
oscillaton of the workpiece between the wheels (AXIS 2)
plunge cycle of the top wheel on the workpiece (AXIS 3)
In this feed system the grinding wheels are set perfectly parallel to obtain still closer tolerances for flatness and parallelism.
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SYNCHRO 4000
- Grinding of centrical workpieces in one clamping
- Workpiece supported between centers
- Any number of grinding wheels, limited only by the grinding length
- Plunge-cut grinding with CBN or corundum
- Grinding wheel package changed by a hydraulically-based clamping system
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