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Circular Discs
These brushes are especially used for cleaning, polishing or deburring. Their applications are best suited to the treatment of metal, for the cleaning of large surfaces, as used in the construction industry. The body is made of either plastic, wood or metal. The filling material may be chosen according to the task requirements. The density of the filling material can be varied by the diameter and the distance of and from the hole.
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Short description:
These tools are designed for manual and automated finishing machinery used in extrusion, automotive, powdered metal, fineblanking and other industrial deburring applications. The smaller diameter brushes can be used on hand tools for the surface preparation of a variety of materials. Our stock brushes include diameters from 3" to 27". We also have the capability of providing customized products for a wide variety of applications.
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Short description:
Our technical staff can design a brush that is matched to both your equipment mounting configuration(s) and your specific deburring applications. If you have a profile that s giving you headaches, we can design a built-to-profile brush using your wheel and a cross-section CAD drawing. A fitted brush requires less dressing-in and makes better contact for more efficient burr removal.
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Model TBF abrasive brush
Abrasive brushes mounted on resin supports.
Ideal for clients looking for more aggressive, durable brushes.
The TBF system is designed to provide the brush with perfect harmony between durability and flexibility.
The studied diameter of our bundles, combined with the right inclinations and degradations provide our brush with perfect adaptability to the contour of the wheel rim, brushing its entire surface perfectly, including the corners of the hard-to-access windows.
Our TBF system is especially recommended for companies that have large production lines.
The brushes are supplied in different types of anchoring, depending on the needs of each client.
In addition, given the high quality of the filaments used, the brush is very long-lasting, avoiding unnecessary changes and stops in the machine.
Think no further, Kumex TBF brushes are the best choice for high quality production...
Available for wheel rims with the following diameters: 13" - 14" - 15" - 16" - 17" - 18" - 19" - 20" - 22"
Also produced in maximum density for the external part of the wheel rim.
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Disc brushes are among KULLEN's most interesting products. They are used in industry as a rotating tool. Their quality is as reliable as the dependability of our choice of the right disc brush for your requirements. We guarantee this by manufacturing them on semi-automatic and automatic CNC machines. In addition to quality, we assure you of individual treatment - quality is inplicit and as you need we produce individual brushes for you. Disc brushes come in a wide variety of plastic, metal and wooden cores and bristle materials.
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Abrasive Brushes for Fineblanking
Model TBK brushes are frontal brushes prepared especially for planetary type deburring systems.
We have different models (TBK1-TBK2-TBK3-TBK4-TBK5, etc...), depending on the type of anchoring of the brush.
In turn, all models are produced with different diameters and distributions.
For greater precision all our supports are injection-moulded at the Kumex-Plastic-Systems® division of the Kumex® industrial group.
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Abrasive nylon disc brushing tools are ideal for deburring, polishing, finishing, cleaning metal surfaces and machined parts. Custom designed abrasive nylon disc brushes to meet the specific requirement for your application.
Disc Brushes Information
Abrasive nylon disc brushes are the latest products custom engineered and manufactured by Tanis Incorporated to meet our customer’s specific requirements. Disc brushes are made with metal back strip brush construction to achieve greater fill density. The increased density increases the aggressiveness and life of the product to maximize more parts per brush. With custom manufacturing, Tanis Incorporated abrasive nylon disc products are suited specifically for the application to reduce cycle times and eliminate secondary labor or machining operations.
Tanis Incorporated manufactures disc brushes in diameters ranging from 4” to 20”. Silicon carbide and aluminum oxide abrasive nylon filaments are available from 46 to 600 grit. The aggressive fill density, individual filament and desired trim length provide conformability to deburr, polish and finish complex parts. Disc brushes are designed to be power driven on CNC machinery and custom-designed machines used in automotive, extrusion, fine blanking, powdered metal, steel processing, woodworking, concrete and other industrial deburring applications. Smaller disc brushes can be used on hand tools for surface preparation.
Common Applications for Nylon Disc Brushes
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A properly balanced grinding wheel can improve the surface quality of individual parts and extend spindle life.
Marposs wheel balancer line is the best solution to continuously monitor the grinding wheel condition and immediately compensate any unbalancing during the cycle.
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Balancing Scales AW 1000
Balancing scales AW 1000 are used to determine the static unbalance of grinding wheels. The balancing of the grinding wheels is performed based on the "weighed" moment of the grinding wheel unbalance.
Features:
Precise, yet cost effective balancing solution
Targeted unbalance correction
Applications:
Static balancing of grinding wheels
Static balancing of disc shaped rotors
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Features:
Multifunction and modular:
- Automatic wheel balancing on 1 or 2 planes.
- Manual pre-balance of wheel.
- Detection of the touch between wheel-workpiece and wheel-dresser.
- Pre, in and post-process size measurement.
Menu programmable.
Operator panel:
- Local or remote graphic display, equipped with RS232 interface for hard copy function.
- HMI Windows software package for PC-CNC terminal.
Interfaces:
- RS 232 serial interface for remote programming and data up/download.
- Programmable parallel interface for remote programming, data up/download and digital I/O expansion.
- Profibus DP
- Analogue interfaces for measurement signals.
Opto-insulated and protected digital interface
Analogue signals galvanically insulated
FFT vibrations analysis.
Programmable measurement data acquisitions and recording.
Advantages:
Meets all the applications suitable to:
-increase productivity
-ensure product quality
Protection of the investment.
Cost/performing in any application.
Easy integration in any production architecture.
Remote Assistance through tele-service.
Reliable in workshops.
Reduction of machine downtime thanks to failure prevention and diagnostic.
Allows Statistical Process Control.
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Features:
Available in the following versions:
- Rack, half rack
- Shelf
- Remote panel
Digital I/O for the connection to the CNC
Unbalance measuring range from 0 to 200 µm
Maximum resolution 0.001 µm
2 balancing limits, each settable from 0.001 to 1 µm
Panel with waterproof keyboard.
Suitable for internal or external balancers with brush or no-contact collectors.
Advantages:
Price competitiveness.
Reliable in workshops.
Enhance the quality of the product.
Increase the productivity.
Suitable as a standalone unit or integrated in the CNC of the grinding machine.
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The horizontal, hard-bearing (force measuring) balancing machine PTB-GW is specially designed for balancing grinding rolls, e.g. in the gear or transmission manufacturing.
* Features
o Special solution for the balancing of grinding wheels
o Software for unbalance correction with two or three sliding weights in one or two balancing planes
o Compact workplace
o Can also be used to balance general rotors within the specified dimensions
* Applications
o Balancing and checking the unbalance of grinding rolls
o Grinding wheel balancing on an auxiliary shaft
o Balancing of spindle shafts, armatures, etc.
o Balancing in manufacturing, tool assembly and tool maintenance
o Unbalance check in incoming goods department
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Grinding Wheel Balancing Device
Easybalancer EB 3100
EB 3100 is a device for balancing grinding wheels under operating conditions in the grinding machine. The unbalance correction can be performed using two or three sliding weights.
Features:
Specially adapted to the balancing of grinding wheels
Simple operation for best balancing results and quiet running
Applications:
Field balancing of grinding wheels
Measurement of spindle vibrations
Measurement of spindle speed
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Grinding Wheel Balancing Device
Easybalancer EB 3100
EB 3100 is a device for balancing grinding wheels under operating conditions in the grinding machine. The unbalance correction can be performed using two or three sliding weights.
Features:
Specially adapted to the balancing of grinding wheels
Simple operation for best balancing results and quiet running
Applications:
Field balancing of grinding wheels
Measurement of spindle vibrations
Measurement of spindle speed
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Grinding Wheel Balancing Device
Easybalancer EB 3100
EB 3100 is a device for balancing grinding wheels under operating conditions in the grinding machine. The unbalance correction can be performed using two or three sliding weights.
Features:
Specially adapted to the balancing of grinding wheels
Simple operation for best balancing results and quiet running
Applications:
Field balancing of grinding wheels
Measurement of spindle vibrations
Measurement of spindle speed
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