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The new regulations about the emission of chlorinated solvent have taken to develop these new CK vacuum machines serie that works with hydrocarbon solvent without any problem of external emission.
These solvents are biodegradable and nontoxic for aquatic life. They have no harmful effect on the ozone layer they have a low vapour pressure. The disposal of distillation waste is qualified as special waste and not as toxic/harmful.
The system is formed in monobloc by a single horizontal cylindrical cleaning chamber with a longitudinal axis rotary structure located on the inside , 1 or 2 solvent’s tank and one vacuum solvent’s distiller. The rotary structure, inside the cleaning chamber, has a frontal disc with an aperture to allow baskets loading and unloading, and it is usually supported as an overhang by its own transmission shaft. The rotary movement is transferred to the structure by means of a motorised transfer box which is powered by a shaft connected to the structure by the rear disc. The machine allow the following operative choices:
• without rotation
• basculating
• slow rotation
• mixed rotation
On the machine there is olso a vacuum solvent distiller that have 2 main functions:
• Allows to have a closed circuit equipment
• Allows to clean or rinse with fresh solvent
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Ceever "Robot" plants are composed by different basins, one or more automatic transport trolley for the movement of the basket and a covering gallery that avoid any diffusion of fumes. The great success of this plants is due to its versatility, but also to its great productivity and reliability. It’s also recognized as eco-friendly.
It’s possible to adapt our plants to several kind of treatments cycles and also to adapt very different kind of automatic loading and unloading system to its. Robot series is suitable for polishing, galvanic treatments, phosphatizing and burnishing.
Another important feature is the "random system" that allows to choose for every basked its own treatment program, that’s mean the opportunity to doesn’t work by lot. This system allows a great versatility in the use of the plant.
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Sprymaster plants are washing booths provided with fixed or rotating internal platform for spray washing with a water-based detergent.
Operation is clean, odourless and fully isolated from the surrounding environment. The spraying chamber is closed by a front door driven by one or two pneumatic cylinder(s) or a motor reducer and racks. The ducts of the spraying nozzle network are oriented in the washing chamber.
The jet configuration has been arranged in such a way as to cover the surface of the items being treated through a procedure which includes chemical, mechanical and thermal functions.
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Novatec’s production includes a wide range of standard installations.
Cleaning and Drying Systems: ultrasonic cleaning and rinsing both standard and according to the customer’s specific requests. Modular surface treatment systems for immersion and/or spray treatment with single or cascading stages. Hot air dryers, infra-red and vacuum dryers, centrifugal dryers. Solvent dryers, ultrasonic degreasing machines, spray-cleaning machines. – Compact ultrasonic cleaning Tanks for laboratory or research applications.
Ultrasonics: piezoelectric and magnetostrictive ultrasonic generators, flanged or bulkhead mount submersible transducers. Available work frequencies from 18 to 100 kHz. Modular construction of the piezoelectric units allow to supply a generator also with different frequencies.
Automation: 2 or 3 axes handling systems with load capacity up to 1000 kg.
Air and Water treatment: water softeners, reverse osmosis, active carbon water filtration systems and manual or automatic water demineralising systems, ultra-filtration systems and evaporators under vacuum which allow to work environment-friendly. Extraction, filtration and air treatment systems (powders and vapours), clean rooms.
Painting: manual or automatic water veil or dry cabins, pre-drying modules and dryers.
NDT: Automatic FPI Dye-Pen, wash and developer systems.
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Proceco's ADT tank lines are multi-stage immersion systems designed for wet dip processes used for metal surface treatment, aqueous parts cleaning, and NDT flaw detection. Each immersion system is custom engineered for a specific process and workpieces.
Parts degreasing, metal etching, pickling and phosphating are just some of the processes handled by Proceco's ADT immersion lines across the aviation, automotive and general manufacturing industries. Proceco provides complete solutions from initial concept to turnkey installation.
Our systems offer automation, process control, dynamic scheduling, and automatic part transfer hoists to meet your exact needs. In addition, ultrasonics, agitation, turbulation rotation, and spray processes can be integrated in any immersion systems to enhance immersion parts cleaning and surface treatment. This makes Proceco's ADT immersion lines completely flexible; ideal for parts manufacturing and MRO (maintenance, repair and overhaul).
When you invest in a Proceco ADT tank line, you significantly increase production output, process quality and consistency, resulting in reduced operating costs.
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Les installations de lavage HAMO T-840 et T-840L sont constituées de modules indépendants, assemb-lés afin de constituer un processus de nettoyage adapté aux demandes des clients.
Le concept de ces deux systèmes multi-chambres, intègre les différentes techniques de lavage (ex. aspersion, ultrasons, rinçage). La motorisation, à l‘intérieur des modules, s‘effectue à l‘aide d‘une chaîne d‘entraînement en acier inoxydable. Celle-ci autorise un transfert libre et sans à-coups du panier de lavage (pas de fixation mécanique), il en résulte ainsi aucun risque d‘endommagement lors du passage d‘un module à l‘autre. Une fois le panier en position dans le module, le canal de lavage, de rinçage ou de séchage du panier est automatiquement raccordé à l‘arrivée du fluide d‘eau ou d‘air. Pour un équipement dont l‘exécution doit être conforme aux exigences pharmaceutiques, le panier de lavage se couple avec le rinçage indépendant (GMP) et le soufflage des conduites.
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Since 1975, Proceco has been engineering Heavy Duty Industrial Equipment for a variety of industry applications including aerospace, military, and rail and transit. Proceco's reputation is second to none when it comes to cleaning and handling large to very large parts. Whether it be a jet engine or a rocket booster, a locomotive traction motor or engine block, a military transport vehicle or tank, Proceco has the know-how and experience to get your colossal parts clean.
LARGE PARTS CLEANING AT PROCECO!
Capability of producing superior cleaning systems.
Out-of-the box ideas provide innovative and effective cleaning solutions.
Lifting capacity in our manufacturing facility up to 20 tons.
Outstanding reputation for quality equipment around the world.
Service to customers is unparalleled to any other industrial parts cleaning components.
Staff is composed of the industry's largest ratio of engineers to manufacturing personnel.
All cleaning systems can be integrated into your manufacturing processes.
Large industrial parts cleaning that can be met by Proceco!
Proceco is Your Parts Cleaning Solution Partner!...Because You Demand More!
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Single-frequency Profi
Eco-Clean - the economic solution
For everyone, who needs that little extra, this
unit offers two power settings (Powerclean
and Softclean) for high flexibility as well
as the Sweep function. The tougher trough
walls make these units suitable for continuous
use.
Pages 428 - 429
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For the cleaning of flat, panel-like products. The machine has its own driven transport rollers for a smooth and secure transport of the product (red) through the double-sided cleaning.
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HAMO KG
Cleaning System for Containers
Wash chamber 1000-1200/1300-2000/1700-2900 mm (39.37-47.24/51.18-86.61/66.93-114.17 inches) (W/H/D).
The economical system for cleaning, drying.
The HAMO KG was developed specifically for industrial areas. The machine is designed for cleaning the following parts:
* large parts with dimension as of 1000/1000/1000 mm (39.37/39.37/39.37 inches) (W/H/D)
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Baskets HAMO LS-2000
HAMO offers you a wide range of racks for cleaning glassware, containers, instruments and AN-equipment
HAMO DW
Cleaning, Disinfecting and Drying System
Wash chamber 1000/2000/1600-2700 mm (39.97/78.37/63.00-106.30 inches) (W/H/D).
The economical machine for cleaning, disinfecting of beds, OP-tables, conveyors, containers.
Highest Demands for Cleaning and Disinfection in Hospitals
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For component cleaning with:
- Chlorinated solvents - trichloroethylene / perchlorethylene
- Hydrocarbons
- Hermetically Sealed solvent component cleaning system
- Meets current environmental regulations
- Vacuum drying
- Cleaning in fresh, distilled solvent every cycle
- Ultra-low solvent use and emissions
- Complete stainless steel construction
- Small foot-print : higher cleaning capacity
- Easy service / maintenance access
- Integrated handling options
- Wide range of sizes
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With Kärcher parts cleaner you have an optimum method of cleaning and degreasing mechanical parts, components or tools in the industrial production or maintenance, before or after machining steps e.g. welding or the final assembly. In car/commercial vehicle workshops as well as in service and maintenance companies the Kärcher parts cleaner are ideally suited for the cleaning of engines, gearboxes and machine components in general. Kärcher parts cleaner are equipped with innovative technical features and combine ease of use with effectiveness and efficiency. In all areas of industry these devices perform the versatile demands of professional businesses.
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Work pieces with a complex geometry such as blind holes and undercuts are generally cleaned using immersion procedures. In contrast to spray cleaning, which takes place mostly using watery cleaners, immersion cleaning is also carried out with solvents.
When the work piece is immersed in the cleaning bath, the adhering contaminants are removed primarily through the chemical cleaning effects of the medium employed. To increase the effect, the goods can be turned or slewed in the bath. Depending on the application, the cleaning action can also be supplemented through the use of ultrasound or injection flood washing.
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This compact spray cleaning and drying system with process validation has been developed for various industries (medical, precision, electronics, watch making, ophthalmology etc.) and is available with one or two doors.
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The machine with booth is recommended for the inter-operational washing of various details if high standards of cleaning are not required.
Generally the pieces are placed in baskets and then introduced into the work chamber, where washing is by spraying, followed by drying. In some cases (typically before and after the thermal treatments), there may be several stages (for example: spray washing washing by dipping rinsing).
Loading and unloading can easily be automated.
PROS
- Versatility
- Reliability
CONS
- Washing in baskets
- Limited rate
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Applications:
-Light to medium spot cleaning at remote sites or where parts cannot be transported for cleaning.
-Can be shared by everyone in the shop. Extends the use of your existing parts cleaner.
-Perfect for general auto service and repair, fleet maintenance, industrial maintenance.
-Uses solvents supplied by your main parts washer.
-ETL, CSA and EU certified
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Applications:
Medium to heavy-duty cleaning
Extra wide and deep wash platform for large or bulky items
Perfect for transmission shops; manufacturers; heavy-duty equipment cleaning, and heavy-duty repairers/rebuilders
Uses 140° Flash or VOC Exempt Solvents (SCAQMD Certified) with recovery hood
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Applications:
Light to medium-duty cleaning
Usually 3 or more employees
Perfect for general auto service and repair, fleet maintenance, industrial maintenance.
Uses 140° Flash or VOC Exempt Solvents (SCAQMD Certified) with recovery hood
ETL, CSA and EU certified
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Spray cleaning is usually performed using an aqueous cleaning medium, typically an alkaline cleaner. The medium is sprayed onto the surface to be cleaned through nozzles at high pressure – with standard cleaning the working pressure is generally around 6 to 8 bar, with targeted cleaning between 20 and 25 bar. Soiling is then partially removed or emulsified by the chemical effect of the medium and partially sprayed off by the high kinetic energy of the jet.
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Fully automatic load transfer systems are engineered for high throughput washing applications in situations where labor reduction is warranted or where process control is critical. Featuring the Magnus air powered articulating load transfer system; the loads are automatically transferred from stage to stage in both our rotating and non-rotating systems.
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MIJI LIF 24 Additional Features:
Can be equipped for either aqueous or solvent cleaning
Stainless steel lid on all models with return guides to keep condensation in the tank
Pneumatic stroke length selector for short or long stroke
Standard roller platform for easy load transfer in multi-stage systems
Adjustable surface overflow height for gravity counter-flow of adjacent tanks
Hot or cold cleaning of up to 150 lbs. of parts
Water inlet and drain valve
Can be set up with partial tunnel enclosure for water vapor control
Suitable for cell type wash systems
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The Magnus MAGNA LIF is an immersion washing and processing system that mechanically agitates parts in a chemical solution.
Provides Dual Agitation - parts and the cleaning solution are both agitated to assure thorough cleaning.
Finger tip control - allows for a single control that raises and lowers the platform for easy loading and unloading.
Dial-A-StrokeTM Control - unique control panel changes the length of the stroke from short, medium or long at the flip of a switch, allowing complete cleaning of parts with complicated internal passages.
Virtually trouble free - engineered with an outboard guide roller. The cantilever design greatly reduces maintenance and provides for easy lubrication. Protects from possible attack of cleaning chemicals, dirt and other materials.
Cost Savings - eliminates hand scrubbing and minimizes production rejects through superior cleaning capabilities.
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Mac-Dry solvent systems perform the washing cycle inside a sealed chamber, into which one or most baskets have been previously introduced containing the parts to be treated. When the cycle is started, once the door has been closed, a first pre-washing bath is performed lasting 1 minute, in hot solvent (temperature between 45°C and 80 °C depending on the type of solvent and type of pollutant), sprayed by means of high-pressure jets directly on the parts. The solvent of this first bath, which now contains 90% of the contaminants in solution, is then conveyed to the distiller incorporated in the system, which fully regenerates the liquid for subsequent re-utilisation.
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Features:
Durable heavy duty construction
Platform moves rapidly up and down through the cleaning solution using short, medium, or long strokes
Eliminates the need for guide bearings and rollers immersed in process solutions
Cantilevered agitation platform design, supported from outside the tank, greatly reduces maintenance and provides for easy lubrication
Easy loading, unloading or inspection regardless of load size or weight platform design
Heating alternatives include gas, steam or electric
Four standard sizes available
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The TunnelSonics parts washers are a continuous conveyorized in-line flow Neptune Radial systems. The TunnelSonics products are is ideal for applications such as In-line continuous product cleaning of small parts from:
- screw machines
- stamping operations
- lapping and similar operations
- machine parts
- part assemblies
- fasteners
- springs
- header operations
Where continuous product flow is preferred, the In-Line system can clean, rinse and dry at speeds up to 20 feet per minute in mild aqueous solutions.
Cleaning is achieved by passing the product through exclusive Power Sonics RADIAL 360° transducers. Cavitation levels are 10 times, or more, as great at the same power input as conventional flat type transducers. Floor space is optimized since systems are generally integrally mounted on their own bedplate, also simplifying installation.
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Industrial scroll washing machines:
Mod. 230/S - serial production
Scroll washing machine equipped with wheels for ease of movement, typically used with transfer machines using emulsions
Production output of 100 kgs per hour.
The base model here shown can be fitted with several accessories such as oil separator, linear vibrating hopper, filtering system and automatic feeding, etc.
The small friendly compact size of this machine with regards to footprint and the excellent relationship between price and quality coupled with its simplicity to use have made this model a most successful answer to today's production needs with more than 5000 units build worldwide.
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In-Line Systems - TunnelSonics
Individual Small Parts Conveyorized Ultrasonic Cleaning Systems :
The TunnelSonics parts washers are a continuous conveyorized in-line flow Neptune Radial systems. The TunnelSonics products are is ideal for applications such as In-line continuous product cleaning of small parts from:
- screw machines
- stamping operations
- lapping and similar operations
- machine parts
- part assemblies
- fasteners
- springs
- header operations
Where continuous product flow is preferred, the In-Line system can clean, rinse and dry at speeds up to 20 feet per minute in mild aqueous solutions.
Cleaning is achieved by passing the product through exclusive Power Sonics RADIAL 360° transducers. Cavitation levels are 10 times, or more, as great at the same power input as conventional flat type transducers. Floor space is optimized since systems are generally integrally mounted on their own bedplate, also simplifying installation.
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The Magnus AJA LIF is a heavy duty, low maintenance immersion washing and processing machine that mechanically agitates the parts in a hot or cold cleaning solution.
One Tough Workhorse - the standard AJA LIF has a load capacity of 2200 lbs. of parts, and heavier optional load capacities are available (see available options).
Three Agitation Stroke Lengths - selection of short, medium or long strokes engineered to allow cleaning a variety of parts.
Thorough Cleaning - reaches difficult interior areas of parts because moving parts through cleaning solution creates greater cleaning effect than simply moving liquid around parts.
Cost Effective - better cleaning minimizes costly production rejects and eliminates hand scrubbing.
Air Powered Lift/Agitation System - provides greater agitation speed than comparable electromechanical lift devices.
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Magnus Equipment has a broad range of standard parts washers to address most cleaning applications (Selection Chart).
Features include:
Loads from 100 lbs. up to 4000 lbs.
Aggressive pneumatic vertical immersion agitation
Sloped bottom, filtration
Air sparger, coalescing
Ultrasonics, rotation (where applicable)
10 year warranty on all air cylinders
Magnus Equipment specializes in designing custom systems from $10,000 to multi-million dollar projects.
Capabilities include:
Process design to meet cleaning / drying requirements
Project engineering to meet throughput requirements
Turnkey startup
After sales support
Guaranteed clean & dry parts
To find out how Magnus can address your specific requirements, please send us an email.
Magnus Equipment
info@magnusequipment.com
800.456.6423 • 440.942.8488 • Fax: 440.942.8590
4500 Beidler Road • Willoughby, Ohio 44094
Copyright 2001-2003
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