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Safely and Quickly Removes Tough Materials
Flow International Corporation's A-3000 ultra light hand tool combines the power of ultrahigh-pressure (UHP) water (and its relatively low water volumes) with extremely high nozzle rotation speeds. The result is a versatile tool that offers excellent removal rates for a wide variety of industrial cleaning projects.
This multi-purpose tool offers superior performance and control. Rotating a variety of multiple-orifice tips at up to 3,000 rpm, the A-3000 delivers as much as 6.5 gallons (22.7 liters) per minute of ultrahigh-pressure water. It is the only hand tool rated for operating pressures of 45,000 psi (3,100 bar).
Multiple Applications Multiply the Savings
The A-3000's high rotation speed makes it the ideal tool to remove the toughest coatings, including epoxies, resins, paint, rust, scale, calcium deposits and oxides. And because it is air-powered, the A-3000 is easily operated from any compressed air supply.
With its unmatched productivity and low water volumes, the A-3000 is an environmentally-sensible alternative to grit blasting, burning and chemical removal. The A-3000's light weight reduces operator fatigue so workers can work longer, and more safely.
Benefits
Reduced operator fatigue improves safety and productivity
Pneumatic power means no oil spills
High removal rates with minimal waste water
Standard Features
Remotely located on/off valve
Advanced ergonomic design
Lightweight
Patented swivel design allows quick change of high-pressure seals and easy maintenance
Second safety trigger requires operator to have both hands on tool for safe operation
Runs from any compressed air source with greater than 32 scfm at 90 psi
Flow patented HornetTM nozzles
Specifications
Tool weight: 11.0 lbs (4.98 kg)
Maximum operating pressure: 45,000 psi (3,100 bar)
Air required: 32 scfm @ 90 psi
Working rotation speed: 3,000 rpm
Motor horsepower: 0.7 hp (0.5 kW)
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High Pressure Spray Gun/Lances
Heat resistant nylon trigger. Available with a variety of lances.
Normal flow rate: 10.5 gpm.
Pressure range: 2900 - 4050 psi.
Maximum temperature: 320º F.
Spray angle: adjustable from a straight jet to a large-angle spray.
Materials: fiberglass reinforced nylon (body), brass, 203 stainless steel, 440 stainless steel. Typical applications: high-pressure washing.
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Our newest member of the Lean family is the Lean-Veyor Wash System. It is designed to be the most energy efficient parts washing machine on the market. This high performance in-line conveyor washer has a wash and blow-off in one small package.
The Lean-Veyor reduces floor space requirements while providing exceptional cleaning and drying performance. Engineered for lean/cellular manufacturing, the Lean-Veyor's ergonomic and high energy design provides one of the best cleaning performance on the market today.
Ransohoff's new Lean-Veyor (1524mm. wide x 2133mm. long x 1372mm high) comes in a two-tone standard color of Grays with a premier option of Polished Stainless Steel.
The Lean-Veyor simplifies maintenance through a common sense approach to component choice and placement for quick and efficient access and servicing. It has sliding housing doors for easy interior access (NO GASKETS). Stainless steel quick release spray risers. Lift off door panels for easier maintenance and a pressure gauge at the filter to let the operator know when to change the bag in the filter.
The entire unit has been thoughtfully engineered and manufactured from the ground up to be flexible, durable, simple to use and easy to maintain
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Aqueous products range from our Bransonic® line of tabletop cleaners to our sophisticated Benchmark cleaning consoles for the semiconductor and disk drive industries. Between are many choices in pre-configured units and modular cleaning lines to meet the most demanding production requirements. Typical applications include particulate removal, defluxing, and many others. Deionizers, coalescers, and other water treatment and waste water treatment support modules are available.
New aqueous cleaning methods have refined industrial cleaning and provide effective, environmentally-friendly results. Water is the most common cleaning fluid and, invariably, systems using aqueous-based solutions are safe to handle, have low operating costs, and are effective over a wide range of applications. In addition to being environmentally friendly, there are a number of other benefits to utilizing a water based system. These include factors like:
Literally thousands of chemistry choices
Effective on a wide variety of soils
Low Volatile Organic Compound content
Compatible with most materials of construction
Low operating costs when used with recycling equipment
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High volume tests of automotive hose assemblies etc. Pressure test, leak test, flow test, volume expansion test, high pressure cleaning and dry blowing in the same cycle.
We have long experience in pressure testing, leak testing and cleanliness. Here the expression “weakest link in the chain” is really valid. When you wash a tube it’s very important that you get the pressure drop in the test object and not in the machine. We have developed a system of sandwich valves, pressure transformers, etc which we need in the system. We are practically the only ones in the market who use servo hydraulics to generate the test pressure. It costs more than pneumatic intensifiers but the advantages are significant.
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The Atlantis microplate washer is renowned for its excellent price/performance ratio. Equipped with features usually only available as optional extras, the Atlantis is the ultimate choice for discerning laboratories. Operation is simple, with the two line alphanumeric display and 5 soft keys for easy programming; the Atlantis allows up to 50 wash programmes and 20 plate types to be permanently stored. In addition, the plate carrier is detachable for cleaning and the quick changing of manifolds simplifies the use for different plate types The unique manifold position sensor allows a precise height adjustment which minimises residual volumes. Digitally controlled aspiration and dispensing pumps
provide high accuracy and low noise levels.
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The equipments Ceever "Robot" serie are machines composed by different basins, one or more automatic trolley for the automatic mouvement of the baskets from one basin to another and one gallery that closes everything.
The big success of this kind of equipment is mainly obtained by its own versatility, big productions rate, very good reliability and the very low enviromental impact.
The versatility is, at first, a constructive versatility : it's possible to adapt it to several kind of treatments cycles and to adapt very different kind of automatic loading and unloading system.
Another very important feature is the "random system" that allows to choose for every basked its own treatment program: it's possible to give a program to every basket that's going to be treated in order not to work by lot. This system gives a very big versatility in the use of the equipment.
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A two basket rotary flood and spray wash,rinse and dryer giving high quality cleaning.
The machine has a small footprint ideal for cell type manufacturing
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Sprymaster plants are washing booths provided with fixed or rotating internal platform for spray washing with a water-based detergent.
Operation is clean, odourless and fully isolated from the surrounding environment. The spraying chamber is closed by a front door driven by one or two pneumatic cylinder(s) or a motor reducer and racks. The ducts of the spraying nozzle network are oriented in the washing chamber.
The jet configuration has been arranged in such a way as to cover the surface of the items being treated through a procedure which includes chemical, mechanical and thermal functions.
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Guyson industrial quality parts washers are designed and built for the degreasing and cleaning requirements of work cell manufacturing. These parts washing systems are well-suited to many between-stage cleaning tasks. Fabricated in stainless steel to resist corrosion in heavy use, equipped with process control and solution management features to ensure they perform consistently, see why Guyson aqueous cleaning machinery is workcell-sized and production tough.
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Bluestream AW single chamber cleaning systems ensure that component cleaning is environmentally compliant and safe. They are designed to use a range of aqueous chemistries and offer highly efficient cleaning and rapid, effective drying.
BENEFITS - a full range of features included as standard:
- Effective cleaning and drying system
- Aqueous chemistry
- Vacuum and warm air drying
- Ultrasonic cleaning included
- No solvents or emissions
- Process features include spray, rotation/rocking, immersion and ultrasonics
- Effective cleaning for complex shapes
- PLC and touch screen control
- Pre-set cleaning options - easy operation
- Fully automated integrated line or batch handling option available
- Enclosed in electro-polished stainless steel
- Fully installed, commissioned and technically supported
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MULTI-STAGE AQUEOUS ULTRASONIC CLEANERS
The standard Microclean Compact 4-stage aqueous cleaning system (heated ultrasonic clean, rinse, rinse, warm air dry) suits a wide range of cleaning needs in aerospace, automotive, electronics and other industries. Closed loop high purity deionised water rinsing provides organic and ionic cleanliness superior to MIL standard.
Standard Microclean features include undersurface jets and weir overflow to all wet stages. Options include:
* pre-clean module with oil separator for heavy duty cleaning
* ultrasonics to rinse stages
* vertical agitation to all wet stages
* double capacity hot air drying for increased throughput
The Microclean's modular design means that additional stages can be added to meet a variety of process requirements.
Microclean Compact 450 Mk2 4-stage ultrasonic aqueous cleaning system with Autotrans Mk4 Minor.
Microclean systems may be operated manually or fitted with Autotrans Mk4 automation, when the Microclean's PLC-based control system interfaces with the Autotrans to provide fully automatic operation.
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Layton Technologies is recognised as a market leader in the design and manufacture of purpose built industrial ultrasonic aqueous cleaning equipment and drying systems.
We provide custom designed aqueous cleaning equipment to meet and/or exceed the quality requirements of the customer's cleanliness specifications. We design and build large multistage systems, modular cleaning systems and rotating platform spray systems.
Integrated materials handling can be incorporated to automate the process and reduce operator intervention. Machines are manufactured from bright annealed and electropolished stainless steel.
Many industrial applications are suited to cleaning using water-based detergents in multi-stage ultrasonic systems. Typical applications include the precision cleaning of medical instruments and electronic components.
- Multi-stage
- Modular
- Rotating spray systems
- Drying - a range of options
- Fully programmable operation
- Integrated handling
- Ultrasonics
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Ultrasonic Cleaning System
The Amsonic AquaLine is an industrial ultrasonic cleaning system developed for aqueous cleaning media.
By selecting from a number of individual tank processes, the AquaLine cleaning system may be purpose built to achieve the cleanliness standard required. The automatic robot system and the cleaning system are control-
led by the same PC.
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- Finest quality stainless steel
- Double wall insulated construction
- Adjustable output power controls
- 125 lb. and 200 lb. load capacity
- Electric heat
- Cartridge filter
- Oil skimmer
- Patented AirRise® cover opener
- Environmentally safe
- Leading edge technology
- Able to clean interior surfaces
- Better than mechanical cleaning
- Penetrates into cracks and crevices
- Suited to a wide variety of applications
- Best where extreme cleanliness is required
- Manufactured entirely in the USA
Ultrasonic cleaning is a result of high frequency sound waves introduced into a cleaning liquid by means of a series of "transducers" mounted to the cleaning tank. The sound travels throughout the tank and creates waves of compression and expansion in the liquid. In the compression wave, the molecules of the cleaning liquid are tightly compressed together. Conversely, in the expansion wave, the molecules are rapidly pulled apart. The expansion is so dramatic that the molecules are ripped apart, creating microscopic bubbles.
The bubbles are not seen by the naked eye since they are so small and exist for only a split second of time. The bubbles contain a partial vacuum while they exist. As the pressure around the bubbles becomes greater, the fluid around the bubble rushes in, collapsing the bubble very rapidly. This violent collapse, combined with the liquid jets' velocity, provides a very intense cleaning/scrubbing action in a small area. This scrubbing action exists throughout the cleaning bath. When utilizing detergents designed for aspecific application, a synergistic cleaning action is produced.
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In complement of our offer of equipment of vibro-abrasion we have a complete range of equipment of washing and cleaning of machine elements which must be implemented for the whole of the scopes of application where the parts must be clean.
Various solutions exist:
- Machines Eco basket
- Washing machines with revolving plate
- Washing machines with passage
- Machines with ultrasounds
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The Amsonic 4100 is a compact and powerful all-purpose single chamber cleaning unit used for the application of non-chlorinated solvents. Multistage cleaning with the following work steps: im-
merse cleaning, rinsing, vapour degreasing, vacuum drying.
The unit has a throughput of a maximum of 6 charges per hour each at 50 to 100 kg (depending on the type of unit). The cleaning and drying process are carried out under vacuum.
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The Amsonic 4000 is a compact and powerful all-purpose single chamber cleaning unit used for the application of non-chlorinated solvents. Multistage cleaning with the following work steps: im-
mersion cleaning, rinsing, vapour degreasing, vacuum drying.
The unit has a throughput of a maximum of 5 charges per hour each at 20 kg (depending on the type of unit). The cleaning and drying process are carried out under vacuum.
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Gleaning Machine PSM The high-performance PSM Cleaning Machine - now available with recirculating air sifter - for coffee, cocoa, nuts and pulses. Machines with a throughput of 5-60t/h can be supplied.
The machine comprises a completely enclosed dust- proof sieve box. The two sieves, for coarse and fine separation, are fitted with rubber sieve cleaning elements. The drawer construction of the sieves enables them to be replaced easily. The low-energy eccentric drive develops an extremely quiet and highly effective rotary action which can be continuously adjusted up to 30 mm.
In the newly designed recirculating air sifter, dust and lightw'eight material is cleanly separated from the product and discharged through a cyclone. Up to 80-85% of the clean air is returned to the sifter through specially shaped trunking. The remaining air is passed to the filter assembly. It has been possible to reduce the size of the filters and thus save energy
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FORMULA 750
The Formula 750 automatic parts washer offers powerful component cleaning with economical use of space, labour and capital firmly at the top of the priority list.
Simply load your parts onto the rotating table, set the timer and let the machine do the rest. Return in a few minutes' time to find your parts clean, flash dried and ready for use.
* Adjustable timer control
* Effective filtration system
* Wash pump delivering 100 litres/min at 3 bar (45 psi)
* Available in single or three phase
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Guyson has developed a number of sub-compact designs in response to increasing demands by lean manufacturers for efficient cleaning systems that maximize productivity per square foot.
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Small industrial ultrasonic cleaning System
The Amsonic HandyClean is a small industrial ultrasonic cleaning
system developed for aqueous cleaning media.
By selecting from a number of individual tank processes, the HandyClean cleaning system may be purpose built to achieve the cleanliness standard required. Operated by a walking beam, controlled via the system controller.
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Guyson can be a good partner if you have special process requirements, unique components or unusual cleanliness specifications.
Based on our modular designs, previously engineered adaptations and experience with similar projects, the Guyson applications team is a valuable resource when you have a work cell cleaning problem
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Modern plastic producers spend ever-increasing amounts of money on more and more complicated tooling which still has to be cleaned to maintain product quality. Techne approached this problem some years ago and now have a range of equipment designed to remove unwanted material from production hardware without damage to the part(s) being cleaned. The Fluidised Bath is a thermal process that degrades plastic residues to carbon and comes away from the bath as CO2. This fast cleaning process enable costly machinery to be put back into production with the minimum delay. Baths operate from a factory air supply or if required inert gases such as nitrogen, full range of fume treatment apparatus is available.
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The hydrokinetic washers exploit the mechanical action of the liquid (usually water and detergent or water-based solvent), moved at high pressure and flow-rate inside a washing chamber that includes a rotating drum holder.
Typical applications include the treatment of considerable amounts of turned items, inserted in large drums, although other pieces, also of large size, can be directly placed inside them.
The combined action of the moved liquid and the rotation of the pieces around their axis facilitates the removal of oily residues, and especially of all process residues.
The washing cycle is based on a spray phase and an immersion phase, during which the detergent solution is shaken vigorously. This combines the chemical action of the degreaser with the mechanical action of the jets.
This procedure may be followed by a rinsing phase and by air or air-vacuum drying.
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The SOAPY type «S» is a 1-position unit for after-treatment processes of dyed material samples (yarn or piece goods) as well as printed textiles.
The material samples are agitated in the liquor from the jet nozzle which is circulated by pump.
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Designed as a modular industrial ultrasonic cleaning system for ophthalmic lenses.
- Switchable multifrequence technology.
- Infinitely variable power adjustment
- Selectable operating modes
- Individually configuration because of modular system
- Long lifetime through cavitation resistant stainless steel
- Automatic operation by robotic basket transporation
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As a supplier of complete systems, we also cooperate with various specialists to produce an all-round solution tailored to your specific needs if desired and when particular purity requirements have to be met.
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