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HF is a hydroforming press and a part of the unique hydroforming module concept from AP&T. AP&T manufactures and markets hydroforming presses with locking forces of up to 200,000 kN. Hydroforming means that metal blanks are formed with high-pressured water against a tool into finished details. This production method has many advantages. Complex details can be produced in fewer steps, with higher precision and to a lower cost. This, in turn, cuts the throughput time and the result is more flexible designs. The HF press consists of a rigid frame and a guided short stroke pre-forming slide. The hydroform process is carried out inside the hydroforming tool placed in the press. The design is appropriate for long parts that require a small deflection and high stability in frame, press table and tooling.
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Internal high-pressure forming (hydroforming) is a methodology for the manufacture of hollow metal components - a process that has grown enormously since the mid-1990s. There are numerous applications for customers in both the automotive and the non-automotive sectors.
In hydroforming, tube and pre-forms are expanded from the inside out by means of a liquid working medium in a closed die. This method makes it possible to manufacture hollow components with a complex external shape and especially favorable strength properties.
As a systems supplier with customers all over the world, Schuler supports users in the hydroforming field with a wide range of products and services. These range from initial feasibility studies to the manufacture of prototypes and volume production up to the delivery of complete turnkey manufacturing systems.
In addition to Schuler Hydroforming in Wilnsdorf, Germany, Schuler Hydroforming in Detroit, Michigan, was added in 2002 to the roster of Schuler Group companies. Now companies in NAFTA countries can count on on-site expert support - especially during the engineering and prototyping phases of a project. This facility was designed to better serve our customers with an interest in manufacturing by hydroforming.
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MSK Looptech for holding individual layers of bottles with a film band.
Stackers / transfer-units / grip and hand-over stackers for forming tidy layers of the most varied shapes of container.
Carton erectors MSK Traytech for the automatic forming of intermediate layers of cardboard.
The most modern labelling techniques which - integrated within the palletising process - can affix labels to the pallet without cardboard.
Information tracking systems for the unbroken tracking of goods in the complete packaging process - with the aid of the EMSY software whereby the information is also displayed on a monitor.
Sealing units to give sealing of the top of a loaded pallet with an additional layer of flat film for durable storage outside.
Pallet-dressing modules offer a varity of dressing empty pallets, integrated in the palletiser or as central station within the cold end.
Top-frame applicator for a flexible application of wooden or plastic boards or frames.
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forms and staples large carton trays in Semi- and Eurosize in different measurements.
As the output of the machine of 8 -12 trays per minute is four to six times higher than for manual or other mechanical methods the stapling machine can be used to be integrated in the packaging line to supply a particular line or centrally to supply several lines. Turning device for cartonlids optional.
Automatic function: >lifting >feeding >centering >shaping >stapling >ejecting.
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The fast, precision control co-ordinates two servo motors which are responsible for the wire feed and the movement of the control shaft. Several operating modes for compression, forming and extruded spring production round off the versatility of this series. The wire feed length can be changed during production.
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AddisonMckee’s automation and integration services provide complete turnkey solutions for customers. In essence, these multiple-operation automated production cell deployments link multiple “zones” together—manual operations, automated cells, and inspection processes.
Key range/feature information:
To illustrate, a typical automation and integration solution might consist of the following:
Zone 1
manually operated zone:
wire mesh welder, assembly of inner/outer tubes, I/O operation
Zone 2
automated cell zone:
shot fill, bend tube, press operation, shot removal, I/O operation, trim operation
Zone 3
manually operated zone:
I/O operation, spot weld, deburr
Whatever your tube manipulation, material handling, and/or welding applications and requirements may be, AddisonMckee’s automation and integration services utilizes proven process and methods to deliver world-class deployments that will exceed even your highest expectations.
AddisonMckee’s dedicated automation and integration services organization consists of seasoned in-house design and integration experts. In addition, AddisonMckee has established relationships with leading automation vendors, such as Fanuc, Motoman, ABB, and others.
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Modern IS machines rely on Take Out Arms to efficiently and accurately transfer hollow glassware from the dead plate to the machine conveyor. When functioning properly, the take out arm is synchronized with blow molds and glassware is uniformly spaced on the conveyor. As production rates and line speeds increase, the proper functioning of the take out arm becomes especially critical.
- Fully compatible with most IS machines
- Built in overload protection option
- Maintenance free
- Greatly improved drive life
- Complete drive or retrofit kits available
- Reduced downtime and maintenance
- Suitable for 4.25" to 9.25" bottle spacing
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forms and staples large carton trays in Semi- and Eurosize in different measurements.
As the output of the machine of 8 -12 trays per minute is four to six times higher than for manual or other mechanical methods the stapling machine can be used to be integrated in the packaging line to supply a particular line or centrally to supply several lines. Turning device for cartonlids optional.
Automatic function: >lifting >feeding >centering >shaping >stapling >ejecting.
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» VACUUM-FORMING PRESSES
Double superior and inferior heating table with driven infrared radiant elements. Positive and negative bubbling system. Mould holder carriage and counter mould punch holder with pneumatic driving
» Vacuum-forming equipment optimized for the following materials :
. Thermoplastics
» Technology :
. Driving of all parameters and all actuators by microprocessor on industrial PC
. Display on a 15-inch graphic colour screen
. Electronic adjustment of the heat distribution on the superior and inferior table tops, control of the heat and cooling temperature by pyrometers
. Blank holder frame with pneumatic parallel tightening and complete opening
» Highly-versatile equipment
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Thermoforming consists in processing plastic into finished parts from a sheet or a film, by using heat to shape the sheet into the desired form. Accurate temperature control is essential to ensure high quality forming and constant production conditions.
Matrasur Composites offers a large range of thermoforming machines totally equipped and controlled by electric motors for a greater production rate compared to machines working with pneumatic or hydraulic power. Among others, these machines are also equipped with a system for changing moulds and tooling replacement that reduces idle time for a better productivity ratio.
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The CannonForma SPEEDFORM Series has been especially designed for processing reeled material. As a result, the Speedform Series is ideal for the production of industrial parts manufactured from thick gauge materials.
Speedform is extremely valuable for producing automotive trim parts and other similar products using "In Mould Decoration". This is the process in which thermoformed parts are reinforced by injection moulding onto the back of the forming.
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Lines for polished / thermoforming sheets - versatile, economic, indispensable
Thanks to the wide scope of possible applications, thermoforming sheets made of high-quality raw materials such as polystyrene, polypropylene or polyester have become an integral part of everyday life. For many decades, thermoforming sheet lines have been a standard feature of Reifenhäuser's product program. In addition to the versatility and profitability of our technical developments, their main target and tasks are meeting the product demands of our customers.
Areas of application
Everybody comes across thermoforming sheet products regularly on the shelves of the supermarket. Whether in the form of yoghurt or icecream cups, margarine or milk containers, or as trays for TV or microwave meals or as blister packs, thermoforming sheets have become indispensable for transport and protection of foodstuffs and drinks. This is not the only place where we daily meet polished sheet products - they also abound in the office and especially in our cars. The automotive industry in particular uses thermoforming sheet with smooth or embossed surfaces for high-quality inner panelling.
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IMD process allowed to thermoform a colour matched or pre-printed graphics using thick gauge material, which is then strengthened by injection moulding on the back surface.
Substantial costs saving can be made as the whole injection moulding process is simplified because there is no need for coluor change and the plastic parts do not require painting.
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The traditional design of Cannon Forma Rotaryform machines is a cost-effective, tried and tested format especially appreciated for high production requierements, and significantly enhanced excellent service for many years, producing items such as refrigerators, pallets, sanitary ware components and automotive products.
Rotaryform is available in 3 and 4 station versions, as well as in pressure forming and twin sheet forming versions, with optional automatic sheet loader and product unloader.
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CannonForma Single Station provides total versatility across many applications and all types of material.
This type of machine is particularly flexible, as its levels of automation and can be tailored exactly to suit customers' individual requirements. Each machine is easy to customise, ensuring maximum value for money, and can be specified to meet any thermoforming task. Both pressure forming and twin sheet forming versions are available. Functional scheme of machines is adaptable to particular productions maintaining high standard of production stability, repeatability of heating system, ergonomic, efficiency and solidity in construction.
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The cost effective stainless steel line
Compact and modular, incorporating a variety of input and output module lengths, a choice of intermediate units and a number of transfer-plate lengths.
Flexible and/or semi-rigid film suitability
Fast and simple tool change
Reverse handing option
Air pack, vacuum and MAP options
Touch screen
Enhanced safety
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CannonForma has been one of the pioneer companies in this technology, manufacturing very sophisticated machines for complex parts production. This process allowed the production of hollow parts welding together two sheets formed in two moulds separately.
After the manufacture has been trimmed, there is not any loss in the welding zone characteristics.
CannonForma has revolutionised the approach to twinsheet technology developing very innovative plants dedicated to the production of fuel tanks.
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Highly accurate determination of surface parameters, determination of contours and forms: with the different configurations of Contourecord, Surfcom and Rondcom measuring machines, Carl Zeiss offers a powerful line of measuring machines. Whether with a single instrument or a modular complete system, there is an ideal solution for every application. Find out more about the machines, configuration and performance features here.
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Contour Measurement Contracer CV-2000:
- The digital detector independent of measuring magnification is adopted.
- Z axis (Height) Measuring Range: 40 mm
- X axis (horizontal) Measuring Range: 100 mm
Hybrid Surftest/Contour Measurement Formtracer Extreme CS-H5000 CNC:
- CNC surface roughness/contour measurement machine
- Aspherical lens can be automatically measured with high accuracy.
CNC Contour Measurement Contracer Extream CV-4000CNC:
- CNC Contour Measuring Instrument
- Has greatly distributed to the improvement in productivity and efficiency.
- Resolution for contour detector: 0.05 um
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Features:
MarForm MFU 100 offers performance and possibilities in the reference class which in the past were only possible with much larger investments.
Thanks to its active air-conditioned cabin, the machine can also be used on the shop floor. Shorter distances and a faster intervention into the production process control reduce your costs and optimize the quality of your products.
A high degree of automation is achieved through themotorized centering and leveling table, which is a component of Formtesters, and the use of the motorized T7W probe.
Because of the complete separation of machine control and profile evaluation, the MFU 100 is easily expandable and ready for the future. The addition of other languages or special
evaluations is possible, as well as the implementation of new standards. The MFU 100 is already prepared for the use of new sensor technologies.
The MarWin software package offers all the features of a modern measurement and evaluation software. As a matter of course, impressive records and the electronic documentation on company networks are also available.
- Maximum measuring accuracy
- Software package MarWin
- Future-proof
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