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ICP manufacture a range of paper / sintered friction and steel intermediate plates. The product range covers most industrial and off highway applications and is produced to high quality standards. Excellent availability and delivery including low volumes for special applications.
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This product group includes all plate type friction components for clutches and brakes which possess driving teeth or lugs on their outer or inner diameters. Both plate and counterplate must be considered together, in general one plate with friction material works together with a counterplate of steel or cast iron.
The plates are the important functional element in every clutch and brake, and have been developed in many different ways since the early days of clutches and brakes. Ortlinghaus has played an important role in the total development of friction clutches, one example of its contributions being the patented, well known, sprung steel plate, known world-wide under the trademark 'Sinus'. The use for the first time of sintered plates in clutches, was also an important development. In the course of this development every relevant technological step forward - whether in frictional material, mechanical or heat treatment process -has been applied directly to the manufacture of the plates. As a result Ortlinghaus plates today contain the results of nearly one hundred years of research and development and represent a highly specialised component.
Supported by the experience gained over this long period of time, Ortlinghaus is today, able to provide a very comprehensive range of clutch and brake plates in a multitude of different dimensions, friction combinations and surface patterns. The number of standard plates listed in our catalogue is large and most of these are available ex stock, satisfying most of our customer requirement from this well proven range. Our customers benefit from quick availability angood price arrived at from volume production. Should it not be possible to solve a particular design problem with these plates, as listed in our catalogue, we are always ready to manufacture plates to meet specific customer wishes. In this area too our experience is extensive, every requirement can be satisfied with the aid of the most modern manufacturing techniques forms of oil channels.
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Clutch & Brake plates for applications including industrial & automotive.
FTL material is used by OEM's throughout the world. High friction materials in non asbestos organic designedv to give the maximum life without damaging the mating surface.
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Discs
For the drive technology, e.g. in clutches and brakes for gearboxes, wheel and chain driven vehicles, conveying systems and ships, discs and flat products in various designs up to a diameter of 1000 mm are manufactured in specific production plants.
The large variety of machining capacity, such as punching and broaching, thermal treatment, grinding combined with systematic quality assurance over the entire working process, provides optimum conditions for material and surface quality, hardness and stress relieving, parallelism and flatness.
Straight blanking punching technique
The market and consequently our customers and interested parties are continuously claiming on us:
* to increase the attractiveness of the products by involving new ways of thinking and working.
* to shorten the developing times
* to optimise the adaptation to the market requirements
To master these requirements of the global market we have made investments - among others - into the straight blanking punching technique.
This investment enables us to offer the following advantages:
* improvement of the cutting edges by up to 75%, consequently considerable increase of the bearing share compared with the conventional punching technique;
* variety of production possibilities in an economically large operation field between the mechanical production and the fine blanking technique;
* tool manufacture which is favourable in price
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Flat sheet friction material in moulded organic & woven form.
Thickness ranges from 3mm to 65mm
Available in metallic & non metallic. Sheet sizes 500mm x 500mm
Friction coefficients from 0.12-0.65 available from stock.
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