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The Haro Slabline is a range of grinders capable of grinding very large tools as slab mills. Oversized tools both in dimension as in weight can be totally or partially grinded on this machine with accuracy that can exceed industry standards.
Featuring 1100 to 3200 mm longitudinal strokes, the Haro Slabline can manage 4 to 5 axis and is implementing the KAPP technology: a unique point of grinding is served by one wheel addressing all angles while only the work piece is moved across the grinding area.
Changing heavy tools is optimized by a special positioning system with sensitive fingers assisting the operator in piece manipulation.
The mechanical stability is ensured by the large and solid machine bed made of a narrow structure cast iron. The frame design eliminates vibrations and integrates a path for cooling liquids.
The Slabline is a unique and unsurpassed grinder in both accuracy and capability of processing oversized tools.
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Drake GS:TI (Grinding System: Thread Internal) grinds threads on internal diameter of such parts as ball nuts, steering nuts, spindles, etc. A perfect companion machine to the GS:TE ... with size control to ± 0.000,2".
Drake Internal Thread Grinders give you quality parts from day one and repeatable precision over the length of the run.
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The Landis LT1 Tripod Grinder is a lean, flexible machine for precision grinding of automotive tripod components at high production levels. It is an extremely compact and economical CNC grinder that delivers Cinetic Landis's renowned accuracy and reliability.
Key Features Include:
* Compact, self-contained design with low center height requiring 25% less floorspace
* Rigid, FEA-optimized cast iron bed
* Linear motor driven hydrostatic wheel feed system
* Motorized, hydrostatic high-speed spindle
* Powerful, easy to use PC-based open architecture control
* Optimized for use with CBN abrasives
* Easy access for one-person wheel change
* Automatic load/unload system
Typical Application:
Component: Tripod
Operation: Finish grind (3) profiled diameters
Material: Steel
Condition: 59 - 63 HRC
Stock removal: 0.3mm maximum on diameters
Surface finish: R3.2
Coolant: Neat oil
Wheel size: 350mm diameter (CBN Vitrified)
Wheel speed: 200M/sec. maximum
Cycle time less l/ul: 19.75 secs
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The Haro Starline Top has been developed as a world class CNC grinder to be used either for grinding/sharpening as for intensively producing very high precision tools.
The Haro Starline Top was first designed for making/sharpening straight and helical fluted hobs. Further implementations allow a perfect sharpening of pinion or gear tools as Fellow, Lorenz, Gleason tools, shaving cutters,…
Recent enhancements introduced the ability of grinding gears with very high precision (actually achieving a Class 4 quality level).
The Haro Starline Top is made of 2 models named 700 and 1000 for different lengths of the longitudinal X-axis.
The quality of this product range is based on:
* the mechanical stability due to the large and solid machine bed made of a narrow structure cast iron (same basis as the Slabline);
* all linear axis as the rotational encoder being equipped with Heidenhain glass scale(quality 3µm).
* a sophisticated software toolbox developed on the SINUMERIK 840Di automation technology. 5 axes X-Y-Z-A-C and 3D interpolations are managed by this powerful program.
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Its table-type construction offers a very high level of rigidity. The moving axes are deliberately positioned one above the other. The tray system / the integration of bed and assembly cooling systems allows temperature stability to be achieved inside the machine. Thermal influences and elastic deformations that occur nonetheless can be compensated through measurement-controlled grinding and subsequent measuring and recording using the easyto-program DIATRONIC measuring system.
The high degree of universality of the machine system means that production in a single clamping operation is possible. When grinding
heavy workpieces, the excellent rigidity of the system as a whole is maximised by the compact, revolving tailstock quill. When grinding
non-round contours, the float-free workpiece drive is of great advantage. Measurementcontrolled grinding allows extremely precise results to be achieved even at grinding lengths of more than 3,000 mm. To this end, there are linear measurement systems integrated into all of the technical axes. Using a high-precision B-axis allows spot-precise taper grinding.
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GE4 Cylindrical Grinder
Max Part Size:
Swing 12.6 in (320 mm)
Center distance (GE4A/P-50) 19.7 in (500 mm)
Center distance (GE4A/P-100) 39.4 in (1,000 mm)
Center distance (GE4P-150) 59 in (1,500 mm)
Max grinding diameter ø11.8 in (ø300 mm)
Max load between centers 330 lb (150 kg)
External Grinding Wheel:
Wheel spindle bearing Hybrid-type Toyoda STAT® bearing
Wheel drive motor 5 hp (3.7 kw)
Max wheel size (OD x ID) (GE4A's) ø18 x 5 in (ø457 x 127 mm)
Max wheel size (OD x ID) (GE4P's) ø16 x 5 in (ø406 x 127 mm)
Max wheel width 3 in (76 mm)
Wheel surface speed 6,500 sfpm (33 m/sec)
Wheelhead:
Wheelhead rapid feed (infeed) 394 ipm (10 m/min)
Wheelhead feed drive motor
(GE4A's) 1.1 hp (0.8 kw) AC servo
Wheelhead feed drive motor
(GE4P's) 1.2 hp (0.9 kw) AC servo
Control: Toyoda GC32S (GC32G1 (GE4-M))
Table: Table swivel (CCW to CW)
(GE4A/P-50) 12.5° - 0°
Table swivel (CCW to CW)
(GE4A/P-100) 10° - 0°
Table swivel (CCW to CW)
(GE4P-150) 8.5° - 0°
Table rapid feed 394 ipm (10 m/min)
Table feed drive motor 1.8 hp (1.3 kw) AC servo
Workhead:
Workhead center taper MT #4
Workhead spindle speed (variable) 10 - 500 rpm
Workhead drive motor 1 hp (0.8 kw) AC servo
Footstock:
Footstock center taper MT #4
Footstock max. center retraction 0.98 in (25 mm)
Machine Size:
Floorspace (GE4A-50) 150 x 106 in (3,810 x 2,692 mm)
Floorspace (GE4A-100) 173 x 106 in (4,394 x 2,692 mm)
Floorspace (GE4P-50) 144 x 81 in (3,658 x 2,057 mm)
Floorspace (GE4P-100) 178 x 81 in (4,521 x 2,057 mm)
Floorspace (GE4P-150) 239 x 81 in (6,070 x 2,057 mm)
Net weight (GE4A/P-50) 8,800 lb (4,000 kg)
Net weight (GE4A/P-100) 11,000 lb (5,000 kg)
Net weight (GE4P-150) 13,000 lb (6,000 kg)
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Cinetic Landis fully programmable CNC Plain and Angle Grinders are ideal for medium-to-high volume production cylindrical grinding. These grinders offer the flexibility to do skive grinding using a narrow wheel and traversing table, stitch grinding for plunging multiple diameters, or traverse grinding of straight diameters.
The Landis CNC Plain and Angle grinder is a cylindrical grinding machine designed for high production grinding of concentric or eccentric parts. This value-engineered grinder has been designed using Finite Element Analysis techniques to combine the superior output potential of a flexible grinding system with maximum cost effectiveness.
The Landis CNC Plain and Angle grinder is available in either straight or angle wheelhead models. The angle head model is especially cost-effective because the ability to use up to a 760mm diameter wheel significantly increases wheel life in angle grinding. The Landis CNC Plain is the ideal machine for grinding a wide range of parts including concentric power steering components, transmission-type parts, small camshafts and small crankshafts.
Available in 250 or 350mm grindable lengths
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The Haro Sharkline is a 5-axis NC for both producing and grinding/sharpening complex tools. A very powerful software toolbox has been developed for exceeding the market demand in terms of managing tool complexity.
A patented gantry beam design allows all angular and cross positioning for the wheel without any restriction. With its 500 mm longitudinal and cross stroke, this product is designed for grinding or cutting from solid, for producing complex tools and tool tips with a single adjustment…
High speed spindles are adjustable step-less from 3’000 to 18'000 RPM and powered from 3,5 to 10 kW. The HARO grinding spindles with double output shaft are greased for life and water cooled. Their magnetic and dynamic balancing is so accurate that surface quality of Ra 0.03 µ can be reached. Their compact volume increases the possibilities of the grinder as well as its capabilities, makes settings easier and provides a better visibility.
The NC control is based on Siemens technology (SINUMERIK 840 Di)and will take advantage of our experience based grinding software.
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Vertical grinding machine with 3 electrospindles
CNC-rotation of the spindle-holder turret
Automatic balancing of all the spindles
Fixed diamond
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The Haro Baseline is a conventional, all-purpose, entry level NC grinding machine.
This product range provides a NC-automated version of the manual Baseline machine. Haro Baseline N are 4 axis machines that can be customized to meet specific client requirements (large number of options, additional features as dressing station available).
Machine is equipped with a Siemens CNC system (generally FM 357) for 3D interpolation. Electrical parts and the CNC are installed in a separate cabinet.
A light cover allows the implementation of an efficient cooling system.
A solid and cost-effective basic equipment from the grinding/sharpening expert to the attention of demanding users.
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In precision, grinding efficiency and geometric capacity the 5-axis CORVUS CNC machine is way out in front. Key elements are a mechanical construction as solid as a rock, the FANUC 160-M8 control and the Schneeberger QUINTO software. Largely identical subassemblies in the five axes and standard modules from the Schneeberger programme guarantee robust quality. Technology packages taken for granted with Schneeberger include the double spindle for up to 6 grinding wheels, valve-controlled coolant for each wheel, 3D probe and loading robot.
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ARIES CNC the ideal machine for special-applications in metal working. For straight milling cutters, circular saws and soldered woodworking tools is this machine the best customer solution.
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G18
- Wheel O.D. 355mm max. width 50mm. High efficient grinding by high rigid dynamic bearing.
- Automation is easy by optional accessories Myrobo, stocker, etc.
Standard type :
- SB type: O.D. matching, mas production straight type (NC simultaneous 2-axis)
- AB type: Shaft and end face simultaneous grinding mas production angular type (NC simultaneous 2-axis)
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The result was a CNC-controlled broach grinding machine for diverse applications. No matter whether round, flat or helical tools, the CORVUS BBA takes all in its stride. But what renders this machine truly universal is the fact that it can still grind all other cutting tools as well.
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Universal Gear Grinding Machine VUS (only CBN-Tools)
Application Range
Form finishing of external and internal spur and helical gears and other profiles using single indexing and KAPP CBN profile grinding wheels.
Working Range
max. module of extern gears 16 mm DP 1.5
max. module of intern gears 6 mm DP 4.25
max. workpiece diameter 500 mm 19.7"
max. over-all workpiece length 1.000 mm 39.4"
max. feed travel 700 mm 27.5"
Swivel range of grinding adapter ±90 Grad
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The S120 is a compact internal grinding machine with cross-slide design for up to 2 internal grinding spindles. The machine enables productive machining of components with an external diameter of up to 50 mm and is suitable for small series production as well as for use in production systems. The extensive range of internal grinding spindles and special internal grinding modules provides the ideal basis for modular configurability.
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3050 External / Internal Grinding Machines
We have recently launched our new smaller capacity 3050 model which can be manufactured in either an external or internal version
The 3050 compliments the already successful range of larger precision thread grinding machines. This machine has been specially designed having such a capacity that it can be used for many varied components in diversified industries such as, Gauge, Automotive, Aerospace, Medical,
Oil & Gas, Food, Electrical, and is suitable for any industry where high precision threaded components are required.
Features
Electronic gearbox
Programmable pitch-shift
User friendly operator interface
Ease of set-up
High-Helix capability
5 Axis digital servo system.
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FIMAT presents a Reishauer Thread Grinding Machine type NRK completely renewed. The original machine has been NC upgraded and supplied with 4 controlled axes. The machine now features:
- X axis: grinding wheel slide
- Z axis: workpart holder slide
- C axis: workpart rotation
- U axis: diamond roll vertical feed
- W axis: diamond roll horizontal feed (optional)
- B axis: helix inclination (optional)
Axes Z and C are interpolated in order to create the thread pitch. The grinding wheel dressing can be obtained by either a shaped diamond roll (asse U) or by the interpolation of axes U and W.
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LVA Plain and Angle Grinders
Dedicated or flexible CNC grinding for small to medium components. Internal diameter bore grinding capability.
750mm & 1,500mm shaft length options.
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Drake GS:TE (Grinding System: Thread External) machines grind threads for taps, power and steering worms, lead screws and feed screws, ball screws, medical screws, complex geometries and multiple leads aggressively and accurately ... with size control to ± 0.000,2".
Drake GS:TE Grinders give you the control to increase productivity with precision, shift after shift, week after week.
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Thread Grinding Machines GAS, GIS, GUS
Application Range
GAS
External and internal ball screw tracks for automotive steering systems, worms.
Drive worms.
GIS
Internal ball screw tracks for automotive steering systems.
GUS
External ball screw tracks for automotive steering systems,
internal ball screw tracks for automotive steering systems.
Note: The GUS version has exchangeable grinding units for external and internal threads.
Tooling Concept
Non-dressable CBN profile grinding wheels consisting of a hardened and precision ground steel base body with a single layer of CBN galvanically applied to the wheel form.
Note:
The key advantage of the KAPP tool concept using non-dressable CBN profile grinding wheels lies in the excellent wear resistance of the CBN layer, which makes it possible to grind a large number of workpieces at consistently high form accuracy without dressing the wheel. For high volume productions of ball screw type automotive steering system, this results in significant cost reduction as it minimizes the classifying process and, equally important, allows closer tolerances, which improves both the efficiency and rolling action of the components because of reduced backlash.
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