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VSC DUO twin-spindle production centers for sequential operations
The twin-spindle machines of the DUO series are a highly economical choice when it comes to the machining of larger batches of small and medium size workpieces. The DUO also has the smallest footprint for machining in first and second operation, or for simultaneous machining.
VSC 200 TRIO three-spindle, high-performance turning center
The VSC 200 TRIO with its three vertical spindles is the most productive and the most economical solution for the machining of large component batches on a minimal footprint. Dual-track loading considerably reduces handling times. ... and there is
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Chevalier has always believed that people are the most important part of any business. However, how do you enable these people to work consistently at maximum efficiency with optimum output? You must supply them with the right machine tools. Chevalier’s range of expertly designed, high speed, high accuracy and high efficiency CNC lathes enable your business to reach the very highest level of productivity possible. Chevalier’s CNC lathes are perfect for the high speed cutting of highly durable and hardwearing materials such as; steel, aluminum and copper. Furthermore, despite a very high rate of work, Chevalier’s CNC lathes are also carefully designed to have an extremely high level of accuracy. It is this commitment to accuracy, speed and efficiency that set CNC lathes produced by Chevalier above those made by their competitors. The operation of the CNC lathes produced by Chevalier is extremely simple, with easy loading and unloading of work pieces, ensuring that work can continue throughout the entire working day.
Technical Features:
One-piece construction with slant back, owns high rigidity and reliability.
Gang- type tool selection, which shorts tools changing time, and improve working efficiency.
Front moving coolant tray and rear/side chips conveyor make the footprint of the machine smaller.
It is ideal for high speed cutting on materials like steel, cooper, aluminum and casting. The machining accuracy of the workpiece is high.
User-friendly operation design
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Highly automated Lathe provides excellent flexibilty
45° inclined bed minimizes thermal stress of machine bed and allows easy removal of chips from the work space
extremely powerful main drive for this machine class
infinitely variable spindle speeds up to 5000 rpm
automatic bar feed for bar lengths up to 79”
high-quality preloaded ball screws ensure maximum precision
extremely user-friendly state-of-the-art CNC control
compact design and high stability
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This machine has the same features and design as our popular ML18 and ML22 lathes but in a smaller size.
Manual or Full CNC Operation
Direct High Torque Spindle Drive
Gap Bed Design
Large Swing Over Cross Slide
Double Door Full Enclosure
Chip Drawer for Easy Cleaning
15 HP Spindle gearbox and vector spindle drive
Chuck Guard and Door Safety Switch
Auto lubrication
Optional steady and follow rests
Off-line programming software
Optional constant surface speed and threading cycles
Ground turcite ways
Optional 8 station automatic turret
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EMAG VSC / VSC 7
Another standard vertical turning machine for chucked components: turning + automation on a single machine.
What distinguishes the VSC series of machines are high productivity levels, extremely high and constantly maintained precision, exceptional process integrity and a high degree of operator friendliness.
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The ET 420MCplus - two machines in one. Two main spindles, two counter-spindles, and two tool systems allows the ET 420MCplus to machine two parts at the same time in each cycle. However you want to look at it, invest once and double your production rate our cut your runtimes in half. Twice as much output, but just the same input: the ET 420MCplus is just as easy to operate as a conventional CNC lathe.
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With the EMCOTURN E65, we offer top European technology at the best possible price. And you don`t have to go without anything: the EMCOTURN E65 has driven tools with a mighty 5 kW of drive performance, C-axis, a bar loader package, your choice of SIEMENS or FANUC control unit and much, much more. And all that in the highest quality. For precision parts and a long machine life.
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CNC turning center, top thermostability, top cutting precision, cutting-edge control technology from Siemens or Fanuc, JobShop programming software included, best European quality, Made in Austria
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The EMCOTURN 332MC. High-tech and compact. Double spindle and twin tool systems with driven tools are standard features. So too is the state-of-the-art control technology with digital drives. And to make things even quicker and even easier, we have a full range of automation options for the ET 332MC.
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The EMCOTURN E25.
Uncompromising quality right down to the last detail at an unbeatable price. With an extremely solid machine base, a thermosymetric spindle headstock, high-precision spindle bearings, preloaded roller guide ways in all axes, a fast tool turret and your choice of Sinumerik 810D or Fanuc 0iTC - with dialogue programming.
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Chuck Size 15" (18") 15" (18")
Swing Over Bed mm 800 Inch 31.46
Maximum Turning Diameter mm 590 Inch 23.22
Maximum Turning Length mm 1100 Inch 43.30
Spindle Speed RPM 2000 RPM 2000
Maximum Bar Size mm 117 Inch 4.60
Spindle Motor Kw 30 hp 40
Rapid feedrate (X/Z) m/min 20 / 24 ipm 787 / 944
(X + Z) axis travel mm 345 + 1150 Inch 13.58 + 45.27
Floor space(L*W) mm 4300 x 2300 Inch 90.9 x 169.3
Machine weight KG 9,500 lbs 20,944
Electric Power kVA 75 Amp 197
Turn Mill
Resolution Deg. 0.001 Deg. 0.001
RPM RPM 4,000 RPM 4,000
Turret Station 12 12
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SKL vertical lathes and vertical turning centers
The SKL vertical lathes are manufactured in three sizes with table diameters of 800, 1.000 and 1.250 mm. These machines are different from all other machine types manufactured in TOSHULIN, a.s. They consist of the welded frame formed by the bed, by the columns, by the railhead and by the ram. The machine cross rail provides the connection between the columns in a very effective way. It is fixed together with these columns. Moreover, the two-column conception enables to increase considerably the swing for machining towards the table diameter.
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The HSTM series is especially developed for cost-effective manufacturing of high-precision work pieces, such as turbine blades, blisks and impellers. The machine concept allows single-part and series production as well. Latest drive and control technology guarantees high productivity and flexibility. Rigidity is a further key element of the HSTM series and supports with all other factors the technology of High Speed Cutting (HSC). Splendidly designed rotary axes with standard interfaces are the substantial characters for the highest productivity.
Availability for Production:
The compact design of the machine allows a quick and trouble-free instalation at the customer's site without any special requirements to the basement. Thus, a quick availability of the machine is given.
Machine Size:
The machine is in different sizes avialable. Customization for your work pieces are possible. The modular concept allows easy adaption to your specific request. Blisks with diameter 850 mm are possible with a variant of the machine. Differnet opportunities to load the work pieces to the machine, such as front loading or from the side, up to full integration in manufacturing systems with automatic loading systems can be realized.
Milling Spindle:
The Motor-Milling Spindle offers a high potential to machine difficult materials. High spindle speed for Aluminium, or strong spindle power with lower spindle speed for Titanium are available in the same Motor Spindle.
All kind of cooling and lubrication systems are integrated. So you will find outer cooling, high pressure, Minimum Quantity Lubrication through the spindle or outside of the spindle.
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- Identical main and counter spindle for complete machining
- Cycle time reduction by simultaneous machining at the main- and counter spindles
- Y/B-axis option for inclined, off-center drilling and milling
- 6-tool magazine for the additional milling spindle
- Quick, simple tool measuring on the machine
- Gantry workpiece receiving attachment for workpiece loading and unloading
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- Main and counterspindle with the same design and power
- Flexibility and short set-up times due to the Multi Function Units and automatic tool magazines
- Short tool change travels and reduced chip-to-chip times
- Full 5 axis interpolation for the machining of the most complex contours
- Driven tools for all machining tasks in C, Y and B axis
- True turn-mill center with up to 2 motor milling spindles
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The Unicom 6000 machining centre is ideally suited for vertical turning and multi-sided machining of complex components. This highly flexible and powerful machining centre for complete machining results from the continuous development of vertical machining centres over a period of more than 25 years.
The concept of Unicom 6000 is based on a moving table with integrated carousel turning station and an interface that can receive pallets of up to 2.500 mm in diameter. The table movement is designated as Y-axis and it runs underneath a traverse with cross slide and spindle carrier. The movements of cross slide and spindle carrier are designated as X-and Z-axis respectively.
Unicom 6000:
4-Axes complete machining centre with HSK100-A interface, carousel turning station and pallet changer. The machine can be equipped with a right angular head or a universal head, in combination with C-axis mode in the carousel turning station.
Unicom 6000-HV:
5-Axes complete machining centre with carousel turning station, pallet changer and HSK 63-A interface in the integrated Unisign Nutator NC machining head as 5th axis, in combination with C-axis mode in the carousel turning station. This configuration is capable of 5-axes machining of complex components.
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Because just like its big sisters MAXXTURN 65, 95 and 110, the MAXXTURN 45 is also a well high perfect solution for low-cost complete machining off-the-rack. Fitted with a counter spindle, driven tools, a high-precision C axis and very fast rapid-motion speeds, the MAXXTURN 45 offers everything the customer needs to manufacture complex turned and milled parts, not only in high quality, but also cost effective. A very special highlight of the new MAXXTURN 45 is the Y axis. It has been integrated into the machine structure and stands on extremely wide-set guide rails. This ensures extreme stiffness and top precision, even when performing difficult cutting tasks. In addition, the MAXXTURN 45 has a Y axis with a very large travel, which also increases the number of machining options when turning and milling. The MAXXTURN 45 is available with either a SIEMENS or FANUC control unit – and SHOPTURN or Manual Guide are standard equipment.
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The EMCO MAXXTURN 65 makes light work of the most demanding milling jobs, with its high-precision C axis and extremely stiff Y axis with large positioning range. And so you lose neither time nor money in the process, we have greatly increased its rapid-motion speeds and significantly improved its performance. What is more, the EMCO MAXXTURN 65 comes with your choice of SIEMENS or FANUC control systems.
Technical Data
Main spindle
Bar capacity Ø 65 (76) mm (2.6 (3)")
Chuck diameter Ø 250 mm (9.8")
Maximum drive power 29 kW (38.9 hp)
Maximum speed 5000 rpm
Counter spindle
Chuck diameter Ø 200 mm (7.9")
Maximum drive power 22 kW (29.5 hp)
Maximum speed 7000 rpm
Turrets all driven
Maximum drive power 6,7 kW (8.2 hp)
Maximum torque 25 Nm (18.4 ft/lbs)
Maximum speed 5000 rpm
Travel
Travel in X/Z 260/610 mm (10.2/24")
Travel in Y 80 ( /%u201340) mm
(3.1 ( /%u20131.6)")
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The EMCO MAXXTURN 95. The new measure of all things. Thermostable, highly productive and high-precision. We make sure it is with a water-cooled hollow-spindle motor, an extremely accurate C axis and a very stiff Y axis with large travel. And so all these features don't make you lose control, the MAXXTURN 95 is available with either a FANUC or a SIEMENS control unit.
Fields of application:
Hydraulic/pneumatic components
Motors and motor vehicle parts
Machine components
Medical technology
Friction and antifriction bearing parts
Materials-handling technology
Mounting technology and many more besides
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