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Mold.Plus-800
Incorporating box slideways, high accuracy scale feedback system on all axes, a 20,000 min-1 spindle, Matsuura's renowned Thermal Growth Compensation System & sustained positioning accuracy of 1 micron, the Mold.Plus-800 is the machine for all modern mold and die makers.
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- Cost-down is available by high speed ATC and remarkable rigid tapping speed
- Soft to human machine with oariety of support soft
- Closed to BT40 class high rigidity machine.Wide range of machining is applicable.
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V33
Table
Table size 1,050 X 600 mm ( 41.3 X 23.6 " )
Floor to table 855 mm ( 33.7 ")
Max. table loading capacity 1,000 kgs( 2200 Lbs )
T-slot (number x width x pitch) 6 X 18 mm X 100 mm( 6 X 0.7 X 3.9 ")
Spindle center to column 600 mm ( 23.6 ")
Travel
X-Axis 850 mm ( 33.5 " )
Y-Axis 600 mm ( 23.6 " )
Z-Axis 510 mm ( 20.1 " )
Spindle nose to table 120 - 630 mm( 4.7 X 24.8" )
Feed system
Rapid traverse speed 32 M/min ( 1259.8 " /min )
Feed motor (FANUC) X/Y: 3.0kW (12 Nm) , Z: 7.0kW (30 Nm)
Ball screw diameter & pitch X, Y : 45 mm ( 1.8 " ) Z:50 mm ( 2.0" ) / 12mm ( 0.5" )
Cutting feed rate 1 - 10,000 mm/min ( 0.04-393.7 "/min )
Type of transmission Direct mounting
ATC
Tool storage capacity 24 / 32 (Op) / 40 (Op)
ATC type Arm type
Max. tool diameter 95 / 76 / 76 mm ( 3.1 / 3.0 / 3.0 " )
Without adjacent tool 185 / 127 / 127 mm ( 7.3 / 5.0 / 5.0 " )
Max. tool length 300 mm ( 11.8 " )
Max. tool weight 8 kgs ( 17.6 Lbs )
Tool changing time (Tool to Tool) 2.5 sec
Tool changing time (Chip to Chip) 5.5 sec
Method of tool selection Random selection
Bi-directional magazine rotation
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The Rapid milling machine family, has been developed using the latest technology. It offers excellent versatility and yet superb rigidity, all of it at a high dynamic performance that allows to reduce costs and improve productivity.
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High Speed Vertical Machining Center
FX-2
The latest Matsuura Hi-Tech Spindle 38,000 min-1 & Spindle Thermal Displacement Conpensation & Scale Feedback System for all axes.
Providing the ultimate in machining performance for the production of high precision, intricate geometry components.
High Speed Vertical Machining Center FX-2
Travel:X/Y/Z mm (in.)550 / 410 / 460 (21.65 / 16.14 / 18.11)
Working Surface mm (in.)860 x 400 (33.85 x 15.74)
Loading Capacity kg (lb.)400
Spindle Speed min-1 38,000 : BT30
Rapid Traverse:X/Y/Z m/min (ipm)30 (1,181.1)
Number of Tools 30 : BT30
NC System Matsuura G-Tech 30i
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A range of CNC profilers with 3, 4 or 5 interpolated axis, for the high speed machining of very large panels made from aluminium and light alloys.
- Applications -
Machining of structural aircraft components. Milling mono-layer or multi-layer for flat parts of aircraft industry.
- Versatility -
The machine can be fitted with a wide range of alternative working units, with 3,4 or 5 axes and with a toolchanger magazine. CMS proposes different solutions of working tables to meet every customer's requirement.
- Strong rigid structure -
The rigid stabilised steel structure with fixed bridge design, table integrated to the base (Y axis with moving gantry) and the extremely rigid and strong mechanics, give high levels of accuracy, dynamism and reliability even when milling at high speeds.
- Productivity -
The machine can be supplied with different working planes equipped to carr y out the automatic loading and unloading as well as piece part recognition.
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VML3 :
- High-speed ATC 0.7sec (Tool to Tool)
- Table size 940 x 400 mm
- Stroke X axis: 550 mm, Y axis: 400 mm, Z axis: 350 mm
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VMX Machining Centers
Hurco VMX42 interior and UltiMax controlThe VMX Series, Hurco’s signature line of vertical machining centers, matches its industry-leading productivity with its flexibility. These machines have been created specifically to take advantage of Hurco’s powerful UltiMax control.
The VMX provides greater part accuracy and better surface finish by using digital drives, larger ballscrews, larger linear rails and heavier servo drives. These machines are specifically designed and built for speed in every area. The increased metal removal rates and higher feed rates significantly decrease part cycle times.
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The "P" Series two and three axis VLTs are heavy duty general purpose tools for machining metallic chips to an extent up to 472 Inches in diameter Auxiliary units for milling and drilling are also available. To better meet all sorts of usages, the makes in the "P" series are available in two different makes:
_ "High Speed"
Oblique Turning spindle. Two speed gear box with belt transmission.
_ "Heavy Duty"
Lower gear transmission. Two speed gear box tooted gear positive transmission.
In both versions
Hydraulically controlled vertical "2" axis. Cast iron slides with buitt-on hardened guides.
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Designer and manufacturer of CNC machining centres for over 20 years, dubus has gathered in a number of fields a knowledge which makes it a market leader.
The CND 2000 SL allows satisfying various requirements such as machining and customising doors, joinery or stairs, and generally the machining of any large size parts of various materials.
Various equipment possibilities are available to customise the work surface and the CND 2000 SL machining unit so as to adapt it to your specific needs. For some applications, the CND 2000%u2008SL can be connected to your CAM using a DUBUS software enabling file recovery and machining programmes automatic generation.
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Hardinge is proud to offer The Bridgeport EZ Vision Automated CNC Mill. EZ Vision is a 2 or 3 axis control that comes factory-fit (not retrofit) with power feeds on the Series I Standard Mill. The control is easier to operate than a conventional CNC, and far more productive than manual machining. The 2D contouring capability lets you machine angles and radii without a rotary table. It offers tremendous time-savings on repetitive work like bolt hole circles. Batches, and "one-off" jobs go faster and setup time on repeat batches is greatly reduced. A 3rd axis option is available to further enhance the machine's productivity.
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Our most popular Knee Mill, combining the patented MillSlide® with our Centurion control, is one of the largest and most powerful Knee Mills in its class!
Oversized 4.125" quill with #40 taper
7.5 HP spindle with back gear
Patented MillSlide® construction offers a robust solution to Z axis travel without compromising manual quill operation
Fully programmable direct drive spindle offers higher spindle speeds, smoother operation and lower maintenance costs
Adjustable ram increases machine "throat" offering large machine capabilities at a small machine price
Rigid tapping available as an option
DRO operation in manual mode
Conversational programming
"Skill Level Select" software
Manual teach
Ground ball screw construction
True encoder positioning feedback
Graphic program verification
One event MDI canned cycles
Knee mills with ball screw driven quill designs are obsolete. Knee mills are for environments needing maximum flexibility. The Milltronics knee mills are simply the most exceptional knee mills ever marketed. The Milltronics patented Millslideâ redefines versatility, rigidity, and operator friendliness, and is the most innovative vertical axis solution ever invented for the knee mill. Simply stated, the Partner VK2, VKM3 and heavy duty VKM4 knee mills with the MillSlideâ are undoubtedly the very best toolroom milling machines in the world. Combined with a unique CNC system with exceptional value at low cost, we are sure you will come to the same conclusion.
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DATRON M8 XL - 2500
The machining system M8 XL-2500 is specially designed for the precise machining of large-format workpieces or aluminium extrusions. The useable traverse path is 1,020 mm x 2,500 mm with a floor space of 1,400 mm x 3,500 mm x 1,800 mm. The solid vibration-damped construction with precision linear guides is the basis for high production quality, even whilst machining at high speed. A variety of protective covers is available on request.
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Equipped with the most modern of drive and control engineering, the HAMUEL portal milling machines make it possible to maximise productivity and enable the greatest possible flexibility in processing of:
- steel
- cast materials
- fine zinc alloys such as ZAMAK, KIRKSITE etc.
- aluminium
- brass alloys
- plastics such as UREOL etc.
- wood
These machines are mainly used:
- aerospace industry
- automotive industry
- model and mould making industry
- mechanical engineering industry
- tool-making industry
- contract production
Machine specifications:
The specification depend exclusively on the customer's requirements, the machining centres in GANTRY design are availble for large parts or finished body shells. The working travel X is variable according to the customers's needs.
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The strenghts :
* Rigid steel welded structure for
intensive machining
* Feed rate up to 12m/min (servo-brushless version).
* A wide and versatil range of 8 different sizes
* Z 350 option for 3D jobs
* Very rapid return on investment
* Quality and performances adapted to serial production
* Ease of use, like all Charlyrobot’s machines.
* Compliant with EC rules and safety directives
The charlyPRO range offers 8 differents machine sizes with a large choice of High Frequency spindles. All models are avalaible with servo-brushless motorisation and can be equiped with many professional options like vacuum table or automatic pneumatic chip suction system. The charlyPRO gives you the best value for money in its market segment. It allows you to start with cnc machining with the safety, efficiency and quality of a serial production equipment.
charlyPRO becomes the reference equipment for soft materials and soft metals applications such as engraving, sign and display making, modeling and cutting works.
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Electronic :
- Charlyrobot CNR3 micro-step digital control.
- 3 to 5 interpolated electronic axes.
- Communication: serial RS232
- Power supply 240 volts or option 110 volts single phase + earth
- Installed power: 2KW with HF spindle 1.1 KW.
Drive :
- Stepped motor, micro-step management.
- Ball screw diameter 12 mm with a thread of 5 mm on X, Y and Z.
- Guides by prismatic rails with ball recirculation shoes on X and Y.
- Protection of axes by lip seals on X, Y and Z.
- Greaser on guide shoe and drive ball screw bushing.
Options :
- Microlubrification
- Floating suction sensor in Z, for 2D application only.
- Standard 600 W spindle with speed converter by mecanical potentiometer on the spindle. Rotation of 8000 to 24000 rpm. Maximum tightening diameter of 8 mm.
- High frequency spindle 1.1 KW without tool changer with electronic frequency converter controlled by potentiometer on the front panel. Rotation of 6000 to 24000 rpm, EX20 collet with maximum tightening diameter of 13 mm.
- 4th axis (brushless).
- Bushless servo motors with CNR3 digital control, 3 axes extensible to 5.
- Vaccum table.
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Electronic :
- Charlyrobot CNR3 micro-step digital control.
- 3 to 5 interpolated electronic axes.
- Communication: serial RS232
- Power supply 240 volts or option 110 volts single phase + earth
- Installed power: 2KW with HF spindle 1.1 KW.
Drive :
- Stepped motor, micro-step management.
- Ball screw diameter 12 mm with a thread of 5 mm on X, Y and Z.
- Guides by prismatic rails with ball recirculation shoes on X and Y.
- Protection of axes by lip seals on X, Y and Z.
- Greaser on guide shoe and drive ball screw bushing.
Options :
- Microlubrification
- Floating suction sensor in Z, for 2D application only.
- Standard 600 W spindle with speed converter by mecanical potentiometer on the spindle. Rotation of 8000 to 24000 rpm. Maximum tightening diameter of 8 mm.
- High frequency spindle 1.1 KW without tool changer with electronic frequency converter controlled by potentiometer on the front panel. Rotation of 6000 to 24000 rpm, EX20 collet with maximum tightening diameter of 13 mm.
Safety :
- Integral cover with 180° vision, very bright.
- Compliant with the European Directive "machine n° 98/37/CE".
- "Punch button" type emergency stop.
- Cover opening detection.
- Electromagnetic cover locking, controlled by the spindle.
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DATRON M75
Affordable CNC milling machine M75
With a footprint of only 1,300 mm x 1,300 mm, this compact machine is equipped with a traverse path of 520 mm x 650 mm x 240 mm. The massive granite structure allows for dynamic CNC processing with high surface quality. Equipped with a robust 1.2 kW HF-spindle and a 10-fold tool changer allows precise milling at low cost.
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The THS line features the cross movement of the column carrying the milling head. The THS can be configured in various applications from 3 to 5 axis and pallet chnagers. Due to its particular structure, it can be applied both to high speed machining and to heavy duty machining.
Table surface mm various from 800 square to 2.000 diameter
Max load admitted Kg 10.000
Longitudinal travel (step 500 mm) mm 1.500 - 3.000
Cross travel (Y axis) mm 1.000 - 1.250 - 1.400 - 1.600
Vertical travel (Z axis) mm 1.200 - 1.250 - 1.400 - 1.600
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Work table 880 x 360mm (34.4” x 14.2”)
Table T-slots (WxN) 18mm (0.71”) × 3
Table load max 410kgs (900lbs)
X axis travel 660mm (26”)
Y axis travel 410mm (16.1”)
Z axis travel 510mm (20.1”)
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Work table 254x1270mm (10x50”)
Table T-slots (WxN) 16mm (0.63”)x35
TABLE LOAD MAX 450kgs (1000 lbs) (CENTER)
X axis travel 800mm (31-1/2”)
Y axis travel 410mm (16”)
Z axis travel 510mm (20”)
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Series GFV/GFY
X/Y/Z CNC Base Units
Series GFV / GFY
Effective travel ranges: from 440 x 480 mm to 1,380 x 2,480 mm, z-axis 220 or 300 mm
Clamping surface: from 625 x 1,100 mm to 1,500 x 3,050 mm
Portal passage: optionally 235 mm or 435 mm
Drive system: DC (series GFV) or AC (series GFY) servo drives, precision ball screw spindle
Travel speeds: 8 m/min (series GFV); 12 m/min (series GFY)
Repeatability depending: on the assembly of the plants; on average approx. 0.02 mm
Weight: 450 kg to 650 kg
Example of use
All linear axes of the linear units LES 5 (x- and z-axis) and LES 6 (y-axis) that are use here run on grinded steel shafts with linear ball bearings. Clearance-free ball screw drives with hardened and polished 5/8''-16 spindles with a pitch of, optionally, 2.5/4/5 or 10 mm are used as drives. The linear axes are driven by powerful and robust DC or AC servo motors in easy-to-maintain drive modules.
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The D.L. Ricci Corp. "3 axis" Portable Milling Machines are our most versatile and accurate milling machine tool, capable of traveling and machining in all axis (XYZ). They are ideal for onsite machining large and small rectangular areas accurately. These Portable Mills can be clamped or bolted directly onto the part being machined or fabricated. Setup jigs and parallel-mounting fixtures can be used to position the portable mills for difficult work area conditions. Any machinist familiar with machining practices will find the Portable Milling Machines simple to setup and operate, even upside down.
These milling machine tools are designed for rugged onsite machining such as milling, drilling and boring applications on jobs that were previously thought to be impossible without extensive disassembly. The precision ground dovetails with adjustable gibs, to provide smooth, accurate travel in all axis.
When used as a facing mill, this milling machine tool will do a quick job of facing off pitted or misaligned surfaces, restoring the original condition of the part being machined. Servo power feeds are available for all axis, allowing the application of smooth and consistent power feed throughout the speed range, both in forward and reverse.
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Ronin
One of the most important characteristics of RONIN is that of integrating the column in a unique monolithic structure with the longitudinal sliding saddle (X axis).
The result is exciting under all points of view. RONIN differs itself from all competing machines for its qualities of utmost stiffness, of dynamic feedback, for its capabilities to perform extremely heavy machining with high powers, high accuracy machining, as well as for its finishing quality.
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The range of the Vertical Milling machines is composed from :
Atlas 2G
is a milling machine with travelling portal (Gantry) and stationary or travelling working crossrail. Hydrostatic lubrication on all axes.
Milling head with built-in "C" axis suitable for different attachment heads
Atlas 2P
is a milling machine with movable table and stationary portal, with movable or stationary working crossrail and hydrostatic bearing on all the axes.
Milling head with built-in "C" axis suitable for different attachment heads
Atlas 3RG
is a milling machine with travelling portal (Gantry) and stationary or travelling working crossrail, featured by closed RAM. Hydrostatic lubrication on all axes.
Atlas 3RP
is a milling machine with movable table and stationary portal, with movable or stationary working crossrail, hydrostatic bearing on all the axes and fully closed ram
Atlas 4RP
is a milling machine with travelling portal (Gantry) and stationary or travelling working crossrail, featured by closed RAM.
Atlas 4RG
is a milling machine with travelling portal (Gantry) and stationary or travelling working crossrail, featured by closed RAM
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A modern machine with 5 NC-axes for parts of medium weight up to 6 tons and a working envelope of 2.5 x 2 x 1.2 m erected on an even foundation and featuring performance parameters to meet highest demands in metalworking industry.
The all-around enclosure permits a diameter of rotation of work pieces to be cut of 2200 mm. Chip and coolant discharge facilities are arranged above floor level. Automatic tool and pallet changers sustain universal application of machine as a machining center.
Comprehensive accessories such as various milling heads, NC facing heads and support bearings that can also be changed automatically are to enhance the universal application of this UNION machine.
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K2X The machines of Extremes
Very high speed and very high precision in 3D-machining.
Precursor of the very high HSM range, the structural calculations have lead to a very high-performance machine : feedrates and working speed up to 60 m/mn and acceleration up to 1g ; powerfull spindle which allows high swarf removal.
Rapidity and power are the best describing the HURON K2X. It allies swarf removal capacity and high machining speeds for 3D-finishing operations.
Milling centres type K2X have a high stability for machining the hardest materiel (machining in 65 Hrc steel have been made).
This milling centre is ideally suited for pieces up to 3000 kg such as injection moulds, foundry templates, cutting tools, aeronautical pieces, precision mechanical parts.
K2X 8
XYZ 700 / 600 / 450 mm
800 x 600 mm / 500 kg
24.000 rpm - 24 kW - 38 Nm
XYZ = 40 m/min
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Drake GS:RM™Heavy Duty Rack Mills
The Drake GS:RM (Gear System: Rack Mill) produces steering racks for a major automotive manufacturer. Cycle time is less than 35 seconds. Its performance earned an overall perfect ten rating from the auto parts maker.
This four-axis machine features a customized automatic loading system designed to use specific alignment features that assure accurate, quick, repeatable loading. High-powered table vice clamps secure the part and feed jaws accommodate two part configurations with no changeovers required.
An available power helix on the milling spindle assists in fast changeovers to a variety of part configurations producing angles up to plus or minus forty-five degrees.
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