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Nowadays it’s unusual that an aluminium manufacturer of windows refuses orders for products other than windows and professional doors.
All these products can be produced with the machining center that being complete with an electric professional spindle revolving upto 18/22.000 rpm permits to machine any material.
Based on our long experience we can state that evenan operator of a simple machine such as a copy routing machine, after a training of a few hours only, can operate a machining center.
Nowadays the machining systems work full time as they more profi tably substitute operations such as copy milling, multiple punchings, drilling.
Companies producing mass quantities of aluminium or PVC windows and doors, can interface our machining centers with different professional software to be read by the machining center.
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- Ideal for high precision machining very large parts and molds
- High precision:
Positioning Accuracy: +/-0.000078" / full stroke
Repeatability: +/-0.000039"
- Double-column design provides expansive work envelope and super-rigidity needed for heavy table loads and tough cutting conditions. High grade Meehanite Cast Iron Construction
- Solid Boxways with 5 year warranty
- Powerful 2-Step, 50 taper manufacturers of spindles delivers high torque and high-speed for maximum machining flexibility
- Intelligent Advance Control System
- High-Efficiency Chip Management System
Available with 2-Pallet, High-Efficiency Pallet Change System |
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The Storm machining stations - with the Storm 1100, Storm 1400, Storm 1900 and Storm 2500 ranges, along with the Storm 940 and Storm 1250 versions with tilting table - are characterised by their considerable robustness and flexibility and have been designed for heavy machining on medium/large sized workpieces.
Excellent results in terms of accuracy and efficiency in any type of environment are guaranteed by the following features :
- the machine structure is thermally stabilised;
- static and dynamic functioning, even under the most demanding working conditions, is optimised through Finite Element Analysis;
- the prismatic professional guides make use of a hybrid sliding system: industrial roller professional slides for static load support with low friction and turcite slides on grinded guides in hardened steel for best vibration damping;
- all the guides are carefully isolated from hot swarf to avoid thermal distortion;
- the Y vertical axis is balanced through a closed loop hydraulic system;
- the direct measuring system is based on pressurised optic professional scales.
Modularity and expandability permit the creation of a customised product, which can be integrated in flexible cells and production systems for non-supervised machining.
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| Charlyrobot is the leader in the field with more than 8000 equipment sold in the training centres. These establishments are equipped with digitized axes, of electronic controls, mini-milling machines suppliers, numerical milling machines with control or stations of prototyping. You have the formation in line E-Formation. |
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Product Lines:
Vertical Center Nexus Series:
High Performance vertical machining center designed to provide the maximum value.
VTC Series:
Fixed table, travelling column vertical machining center available with either #50 or #40 suppliers of spindle taper. Fast tool changes and high speed positioning.
Moldmaker & Super Moldmaker:
Double column Machining devices for high precision dies and molds.
FJV Series:
High accuracy and high rigidity vertical machining centre featuring double column construction.
Mazatech V Series:
Column feed vertical machining centres.
Versatech V Series:
Large double column vertical machining centers which can machine all 5 faces in the same workpiece setup by automatically mounting a right angel head to the main spindle. |
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The advanced machine design of the DMC 35 V series delivers superb quality at an unbeatable price. The series comes standard with the most requested features like a 10,000 rpm motor suppliers of spindle, 20x-tool magazine with double gripping system, high rapid traverse speeds and high-tech controls with 3D-software. With spindle speeds up to 18,000 rpm, high dynamics and excellent sturdiness, the DMC 64 / 104 V linear suitable both for high volume chip removal and machining in the tool and mould sector. The tool magazine with 30 pockets and fast pick-up tool changer for setup parallel to production time lead to minimal idle times and delivers top productivity.
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Features:
Hardened and precision ground guide-ways are Turcite-B coated. Extra wide box ways design increase contact surface area for higher stability, faster positioning and heavier cutting.
The multi-speed manufacturer of spindle adopts top quality German-built Z.F. dual section gear box. Fully sealed immersion type lubrication with oil chiller circulates coolant and keeps the machine running cool even at 10,000 rpm. (Optional: KMV-8VC).
The spindle runs on high precision taper roller bearings manufacturers which allow for any type of heavy duty cutting without vibration.
The Z axis is balanced with Nitrogen in conjunction with pneumatic Nitrogen cushioning of the headstock for automatic balancing during vertical motion. Perfectly level and smooth action eradicates vibration. (Optional: KMV-8VC)
Lubricant is pressure fed at a volumetric ratio for even distribution at all critical points for optimal lubrication.
All three axes employ C3 grade high precision ball screws, each with dual pretension nuts and internal cooling ducts with preloaded support at both ends.
The spindle and ball screws at all three axes are cooled by re-circulated oil which passes through an oil chiller, dispelling heat deformation (optional: KMV-8VC).
The disc type system is fast and compact. Arm movement is smooth with excellent repeatability. Tool change time is 2.5 seconds (BT40).
Compatible with a variety of CNC control systems including Fanuc, Mitsubishi, Siemens, Heidenhain or Italian Selca..
Sizes available from 820 × 600× 600mm to 1600 × 815 × 815mm ( X × Y × Z ).
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| The new Diana family of milling machines supplier has been developed to suit those manufacturing sectors where enhanced 3-D surface finish in addition to rigidity and versatility is compulsory. Also the choice of several accessories available to this machine make it most suitable for multiple jobs. |
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MOLD MAKER & SUPER MOLD MAKER
These machines have an extremely rigid double column design and highly responsive feed system, with comprehensive professional counter measures for thermal distortion, and various CNC functions ensure high quality die and mold machining.
The sub-micron CNC and high-accuracy scale feedback system for all 3 axes on the SUPER MOLD MAKER-u ensure high quality finishes that minimize manual polishing.
The optional HSK-E40, 40000 rpm spindle manufacturers features minimized vibration and heat displacement for higher productivity, high quality machining, and longer tool life. |
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FH/PFH Advanced Horizontal Machining Center with pallet changer
The FH and PFH series are advanced, high-speed horizontal machining systems designed for the efficient machining of a wide variety of workpieces in small to mid-size lots. A wide variety of specifications and options, such as different supplier of spindles and FMS systems, are available to meet any manufacturing requirements. Additionally, these machining centers feature reduced electrical and air consumption to improve operation efficiency. |
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1.Rigid double column construction, Y axis is one piece cast in arch-bridge design, X axis stand alone at the bed, the displacement and overhang will never happen to this machine.
2.Three axes employ the roller type linear motion guide to get better rigidity.
3.Highly efficient and versatile built-in spindle motor allow powerful output 25KW at 12000rpm, and maximum torque output 235Nm, special for die/mold.
4.DV-series is suit for auto mold, plastic injection cast, die-casting mold, high speed machining, also fit for aerospace and machine precision parts. Data server, 64 bit RISC processor, and AI, NURBS interpolation, enable high-speed, high precision machining of die.
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Features:
The machine base, columns, cross beam, work table, industrial slide ways, head and all cast parts are of top grade Meehanite Cast Iron. All components are subjected to annealing, which dispels any internal stress and prevents deformation.
The Z axis is built with tough cast iron box construction designed for heavy loads and analyzed for internal stress, also reinforced with rugged internal rib support.
Ultra wide ladder type cross beam with dual LM linear guideway ways ensures rigidity of the spindle and wards off tilting.
Both X and Y axes are equipped with high precision heavy duty LM guide ways.
The standard integrated direct drive spindle employs two pairs of ultra-precision taper suppliers of roller bearings with oil chiller industrial cooling system. Long nose manufacturers of spindles are available as per customer requirements.
All three axes adopt pretension super precision hollow core suppliers of ball screws integrated with a flow- through pressurized coolant system for constant cooling.
The disc type system is fast and compact. Arm movement is smooth with excellent repeatability. Tool change time is 2.5 seconds (BT40).
Dual screw type chain driven chip conveyers eliminate debris efficiently.
Every machine undergoes parameter professional laser testing and fine tuning before shipment. Each comes with its own certificate of laser testing.
The Z axis is balanced with Nitrogen in conjunction with dual manufacturers of pneumatic cylinders Nitrogen cushioning of the headstock for automatic balancing during vertical motion.
The multi-speed spindle is matched with top quality German-built Z.F. dual section gear box. Fully sealed immersion type lubrication with oil chiller circulates coolant and keeps the machine running cool.
The control panel positioning is adjustable so that operators get the most advantageous viewpoint throughout various stages of processing.
Sizes available from ( 1800~2500 )mm by ( 2200~6200)mm.
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Special Accessory:
- Side Milling head.
- 90° angle milling head.
- Coolant through manufacturers of spindle.
- ATC 32-40 professional pcs. (Continuous 18.5KW, 30 minutes: 22KW)
- Spindle power 18.5W
- Digital readout.
- Fully closed safety guard.
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1.The new KMC-G series, a high rigidity fixed table gantry design, is capable of cutting very long and large components and has the stabilized machining accuracy.
2.Floor space saving up to 25%.
3.Stationary table has the maximum load of 10000 kgf/m2 (2044 lb/ft 2 ).
4.The X, Y-axes utilize a superior step design whereby the lower slideway is offset forward from the upper slideway. This greatly enhances the static rigidity.
5.Unique design of 2-speed gear spindle head features that the spindle and motor are symmetrically put on the center line.
6.KMC-G series have Preloaded Rack and pinion Drives on X and Y-axis; 30 m/min rapid feedrate can be achieved under heavy load carrying.
7.Roller packs for the movement of carriages are used on 3-axis inserted boxways.
8.2-position AAC(Automatic Attachment Changer) is designed for improving productivity.
9.Automatic 30 degree angle head, extension head, index universal head and 5-axis head are optional accessories for wide application of multi-face and 5-axis machining
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µ Series
Ultra-High Accuracy Horizontal machining systems
The µ Series, which is equipped with a variety of countermeasures for heat displacement to ensure stable accuracy over longs periods of operation, provides the same machining accuracy as a Jig-borer. The series provides 4 times better positioning accuracy and positioning repeatability (X-, Y-, and Z-axis bi-directional) according to the ISO 10791-4 inspection standard for manufacturers of machining centers and the ISO 203-2 inspection method. |
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| The ANAK-MATIC vertical machining centre allows you to machine small-sized parts. It features excellent versatility as well as outstanding rigidity, which combines with high dynamic performances to ensure the continual demands for improved productivity and lower costs can be met. |
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