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Carborundum discs are available in a variety of: backings (paper, cloth and fibre), weights (heavy-duty with increased strength, durability and tear resistance for your aggressive operations to lighter, very flexible for blending ) and abrasives: premium ceramic, aggressive zirconia alumina, the industry's all purpose standard of aluminum oxide and silicon carbide, and garnet and emery.
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Segmented resin or vitreous bond CBN face wheels are used to grind
flat, parallel surfaces at increased production rates with a very high
degree of accuracy. These large contact applications are very well
suited for free-cutting, long lasting Borazon CBN 400/420.l,-217
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Carborundum is pleased to offer the entire line of Amplex diamond and CBN products: electroplated products, flexible hand pads and discs, resinoid and metal bond diamond wheels, dressing tools and truing devices, and diamond compound. To answer all your traditional, as well as emerging market, product needs Amplex, another Saint-Gobain owned company, offers 1,200 stock products available for immediate delivery, and made-to-order engineered products designed to your exact specifications.
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Shaping the "New Stone Age”
Synthetic industrial diamonds have certainly changed and shaped today’s stone processing industry. From quarrying and slabbing to trimming, calibrating and finishing, tailor made MBS* diamond products for any given stone material will achieve optimum results.
Proven Technology for Controlled Concrete Removal
In construction and renovation projects diamond cutting technology offers the competitive edge in concrete removal and demolition. Engineers, architects and general contractors have found that diamond cutting and drilling methods let them cut costs, increase productivity and improve quality on many concrete renovation projects.
Penetrating Difficult Strata
MBS* products are successfully utilized in drilling hard and medium hard rock formations. The benefits of longer tool life and the ability to penetrate difficult strata are substantial contributors to rig and labor cost savings.
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Resin fiber discs
Long life, high stock removal for use on metals and welds.
Description and Application :
-A premium quality grain designed for long life, high stock removal and cool cutting action.
T-he sharp, heat-treated grain electrostatically coated to a heavy duty vulcanized fibre backing with heat resistant phenolic resins. Fast, cool cutting performance.
-Applications include weld grinding, blending, finishing, deburring and high production work. Also for automotive industry, plastics, ferrous metals, paint, body fillers and fiberglass.
Resin Fiber discs are available in various grains:
A/O - for cutting, debburing and finishing on metals, welds and car body repair. grits: 16-120
Z/A - for high speed steel, stainless steel and hard steel. Rough grinding to finishing. grits: 16-120.
S/C - for non-ferrous materials, fiberglass, stone and masonry. grits: 16-400.
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Flap discs
Flap Discs are used for:
Intermediate and finishing of welds.
Deburring, rust removal and snagging.
Suitable for almost all ferrous & non-ferrous materials
Excellent for surface finishing
Flap Disc specifications:
A/O Flap Discs - Coated with Aluminium Oxide.
Z/A Flap Discs - Coated with Zirconia Alumina.
S/C Flap Discs - Coated with Silicon Carbide.
CGW Flap discs specification and uses:
A/O - Alloy steel and low-alloy steel
Z/A - High-alloy, stainless and heat treated steel. High tensile non ferrous metals
S/C - Marble, Stone, Glass & non Ferrous metals
CGW Flap Discs sizes:
100mm X 16mm (4" x 5/8")
115mm X 22mm (4-1/2" x 7/8")
125mm X 22mm (5" x 7/8")
150mm X 22mm (6" x 7/8")
180mm X 22mm (7" x 7/8")
CGW Types of Flap Discs:
T-27 - Used when working on flat grinding surfaces. Most efficient when used at a 0-15 degree angle.
T-29 - Conical type has an angle excellent for contour and edge work. Best at more dramatic angle of 15 to 25 degrees.
The types are available in 2 densities: Regular and XL.
The XL has approximatly 60% more material then the regular
Z/A - Zirconia Alumina coated, for high alloyed steel, stainless steel and heat-treated steel.
Used for blending and finishing in one operation, CGW flap discs replace the traditional T-27 depressed centre discs and fibre discs. Suitable for:
Grinding and finishing of welds
Decurring, rust removal and snagging
Excellent for surface finishing
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Circular Discs
These brushes are especially used for cleaning, polishing or deburring. Their applications are best suited to the treatment of metal, for the cleaning of large surfaces, as used in the construction industry. The body is made of either plastic, wood or metal. The filling material may be chosen according to the task requirements. The density of the filling material can be varied by the diameter and the distance of and from the hole.
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Short description:
These tools are designed for manual and automated finishing machinery used in extrusion, automotive, powdered metal, fineblanking and other industrial deburring applications. The smaller diameter brushes can be used on hand tools for the surface preparation of a variety of materials. Our stock brushes include diameters from 3" to 27". We also have the capability of providing customized products for a wide variety of applications.
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Short description:
Our technical staff can design a brush that is matched to both your equipment mounting configuration(s) and your specific deburring applications. If you have a profile that s giving you headaches, we can design a built-to-profile brush using your wheel and a cross-section CAD drawing. A fitted brush requires less dressing-in and makes better contact for more efficient burr removal.
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Model TBF abrasive brush
Abrasive brushes mounted on resin supports.
Ideal for clients looking for more aggressive, durable brushes.
The TBF system is designed to provide the brush with perfect harmony between durability and flexibility.
The studied diameter of our bundles, combined with the right inclinations and degradations provide our brush with perfect adaptability to the contour of the wheel rim, brushing its entire surface perfectly, including the corners of the hard-to-access windows.
Our TBF system is especially recommended for companies that have large production lines.
The brushes are supplied in different types of anchoring, depending on the needs of each client.
In addition, given the high quality of the filaments used, the brush is very long-lasting, avoiding unnecessary changes and stops in the machine.
Think no further, Kumex TBF brushes are the best choice for high quality production...
Available for wheel rims with the following diameters: 13" - 14" - 15" - 16" - 17" - 18" - 19" - 20" - 22"
Also produced in maximum density for the external part of the wheel rim.
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Disc brushes are among KULLEN's most interesting products. They are used in industry as a rotating tool. Their quality is as reliable as the dependability of our choice of the right disc brush for your requirements. We guarantee this by manufacturing them on semi-automatic and automatic CNC machines. In addition to quality, we assure you of individual treatment - quality is inplicit and as you need we produce individual brushes for you. Disc brushes come in a wide variety of plastic, metal and wooden cores and bristle materials.
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Abrasive Brushes for Fineblanking
Model TBK brushes are frontal brushes prepared especially for planetary type deburring systems.
We have different models (TBK1-TBK2-TBK3-TBK4-TBK5, etc...), depending on the type of anchoring of the brush.
In turn, all models are produced with different diameters and distributions.
For greater precision all our supports are injection-moulded at the Kumex-Plastic-Systems® division of the Kumex® industrial group.
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Abrasive nylon disc brushing tools are ideal for deburring, polishing, finishing, cleaning metal surfaces and machined parts. Custom designed abrasive nylon disc brushes to meet the specific requirement for your application.
Disc Brushes Information
Abrasive nylon disc brushes are the latest products custom engineered and manufactured by Tanis Incorporated to meet our customer’s specific requirements. Disc brushes are made with metal back strip brush construction to achieve greater fill density. The increased density increases the aggressiveness and life of the product to maximize more parts per brush. With custom manufacturing, Tanis Incorporated abrasive nylon disc products are suited specifically for the application to reduce cycle times and eliminate secondary labor or machining operations.
Tanis Incorporated manufactures disc brushes in diameters ranging from 4” to 20”. Silicon carbide and aluminum oxide abrasive nylon filaments are available from 46 to 600 grit. The aggressive fill density, individual filament and desired trim length provide conformability to deburr, polish and finish complex parts. Disc brushes are designed to be power driven on CNC machinery and custom-designed machines used in automotive, extrusion, fine blanking, powdered metal, steel processing, woodworking, concrete and other industrial deburring applications. Smaller disc brushes can be used on hand tools for surface preparation.
Common Applications for Nylon Disc Brushes
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