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Norton Bear-Tex surface finishing products are made of a non-woven nylon web impregnated with abrasive grain and resin. A variety of abrasives, grit sizes and backing materials give the user an extensive and superior product offering. Typical applications include light- to heavy-duty cleaning, deburring, blending, polishing and finishing.
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The Waterjet Cutting System
The waterjet - a tool with which you can master nearly every cutting task!
Our proven and easy-to-use Waterjet Cutting System JETMax is for daily purposes. These machines are easy to operate and are delivered with all options and accessories you need for cutting with water or with abrasives - at a great price! An optimization in price and performance enable a fast repayment also for small and medium sized companies.
The key benefits are that this waterjet cut does NOT cause any thermal stress and does NOT set free any toxic dust and/or vapour. The only tool we are using is pure water or - in abrasive mode - water and garnet sand. That´s it!
Delivery Premium includes:
- Rustproof, welded system structure of aluminum and high grade steel
- Catcher with grid layer
- Hidden and encapsulated guidance units
- Abrasive dosage system with storage bin
- Safety system
- Complete high pressure tubing between cutting table and hp-pump
- Servo-Control NUM AXIUM POWER
- Drive system NUM MDLU
- PC with waterjet software EasyCut (purpose on several PCs possible)
- Brushless digital servomotors
- Manual operating device
- Z-axle with automatic height- and collisionsensor
- Hp-valve with abrasive cutting set
- Abrasive dosage system NC-controlled with sensor to prevent system failure
- Abrasive transfer system
- Tool kit incl. all special tools for hp-pump and cutting valve
- Spare parts kit for hp-pump and cutting valve
- Start kit production facilities incl. abrasive
- Training of waterjet users
- High pressure pump 37 kW Premium
Working Areas Premium:
- from 1.000 x 1.000 mm up to 12.000 x 3.000 mm
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The Jet Edge Versacutter is a motion controlled, portable abrasivejet cutting and beveling system. The system is used in a variety of cutting applications including pipelines, steel reinforced concrete, reactor vessels and fabricated metal structures. The Versacutter cuts without flames and does not generate heat. This makes it possible for operators to cut in areas where flames are restricted, and eliminates heat-affected zones.
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A very important factor for cutting edge quality is the accuracy and stability of the abrasive flow rate. The Accustream Regulator II is designed to ensure peak cutting performance. The regulators II's compact abrasive metering system delivers the precise amount of abrasive needed to the cutting head at maximum speed. The system is positioned close to the waterjet cutting head which decreases the distance the abrasive travels and guarantees a smooth cut, while curtailing the abrasive that is wasted on inefficient cutting.
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Abrasive Mini Hopper System
The abrasive hose from the Mini Hopper to the cutting head is very short so you have a very constant abrasive flow which causes about 20% faster cutting with higher cutting quality.
Abrasiv medium container with 200Kg abrasive is up to 10 Meter away from the Mini Hopper. Under the Abrasiv medium container is the small fully autonomous Pressure Hopper which takes the abrasive to the Mini Hopper near the cutting head.
You can refill the Abrasiv medium container at any time because the Abrasiv medium container is not under pressure like on compare able systems!
What counts!
* 20% faster cutting
* high cutting quality
* few components
* no pressure in Abrasiv medium container
* autonomous refill
* small wear
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The AccuStream abrasive waterjet cutting head is the industry leading design. All components are designed and manufactured with exceptionally close tolerances to ensure perfect alignment. The key to the success of the head is the alignment insert. The insert effectively acts as the entire waterjet cutting head, aligning the waterjet stream to the nozzles and feeding abrasive into the cutting stream at the optimal angle. Incoming abrasive is directed in-line with the stream to the top of the abrasive nozzle. Turbulence inside the head is minimized, eliminating the need for mixing chambers and extending orifice life.
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The industry's premier mini-abrasivejet nozzle
The OMAX MAXJET™ 5 MiniJet Nozzle is designed for abrasive waterjet cutting applications requiring the narrowest possible cut width and/or the most precise possible cut.
It is ideal for making parts with intricate shapes or where minimum possible taper is desired.
The OMAX MiniJet Nozzle is also well-suited to cutting thin delicate material.
Cuts intricate delicate parts with no distortion
Cuts parts with minimum taper from top to bottom of cut to provide the highest possible precision
Cuts minimum-radius inside corners
Narrow cut means less wasted material, so it is ideal for precious metals and exotics
Low hourly operating cost due to low consumption rates of water, abrasive and power
Narrow width of cut (between 0.020" and 0.025")
Extremely coherent jet produces a cut with minimum taper
Very low cutting forces for working on thin delicate material, but still suitable for thicker parts and traditional metals
Interchangeable with a standard OMAX MAXJET 5™ nozzle so it can be installed on any OMAX system with standard OMAX controller and with a variable pressure pump in just minutes.
Low consumption of water, abrasive and power
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High Productivity with an Integrated, Compact Design
The Integrated Flying Bridge (IFB) incorporates a design that combines the motion control, pump and high-pressure components of a waterjet cutting tool into one compact machine. It consumes minimal floor space, provides excellent operator access, and is configured for easy material loading and unloading. This abrasive waterjet machine is capable of cutting any metal, stone, tile, and glass material with unmatched accuracy and intricacy.
The World's Most Popular Waterjet Cutting System
The Integrated Flying Bridge is a design that has been field proven through over a thousand installations worldwide. The robust open gantry is designed and constructed using advanced finite element engineering to ensure it will consistently deliver an extremely high level of accuracy and performance well into the future.
For maximum productivity, it's possible to equip the machine with optional features such as dual cutting heads, Dynamic Waterjet®, height and collision sensors, and an automatic abrasive removal system to keep the catcher tank clean and eliminate downtime associated with having to remove used abrasive. Finally, because the machine is equipped with FlowMaster, Flow's intelligent Windows-based PC control and programming system, it is extremely easy to learn and simple to use. No waterjet or programming experience is necessary to begin producing perfect parts.
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Large scale precision machining: For larger parts or multiple parts from large stock up to 5' x 10' (1.5 m x 3 m). The 60120 JetMachining Center cuts complex flat parts out of most materials including metal, plastic, glass, ceramics, stone and composites directly from a CAD drawing or .DXF file. Extremely hard, reflective and nonconductive materials can also be cut, making it a valuable addition to existing shop capabilities. No tool changes or complex fixturing dramatically reduces setup times and the smooth finish often eliminates the need for secondary machining.
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Model Fabricator
Large format abrasive waterjet cutting for stone or metal fabrication shops
at a price you can afford.
Positioning Accuracy: +/-.005" (+/- 0.13 mm)
Table Size: 174" x 91" (4419 mm x 2311 mm)
Footprint: 243" x 134" (6172 mm x 3403 mm)
Weight: 10,000 lbs table only (4536 kg)
Height: 144" (3657 mm)
Expandable X Travel : 168" + 72" + 72 " (4267mm ou 6000 mm ou 7830 mm
Y travel : 80 " (2032 mm)
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Model 55100
Precision machining workhorse: From prototypes to production runs, create parts in a variety of materials in sizes up to 4' x 8' (up to 2.5 m x 1.4 m).
Dynamic Positioning Accuracy: +/-.003" (+/-0.08 mm)
Table Size: 126" x 65" (3200 mm x 1650 mm)
Footprint: 155" x 94" (3937 mm x 2388 mm)
Weight: 8,000 lbs table only (3629 kg table only)
Height: 76" (1930 mm)
X-Y Travel: 100" x 55" (2540 mm x 1400 mm)
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Cutting system
The STM Waterjet System is ideally suited for short-run part production, just-in-time manufacturing, bulk production, prototyping and product development. It does not require tool changes or complex fixturing and allows you to reduce setup times by up to 50%. In addition, the smooth finish does not require expensive and time-consuming secondary machining. You will see that STM Waterjet Systems considerably increase your profitability!
Features & Options
Standard Features
• Entire system in stainless steel and aluminum
• Covered slideways, flat side walls
• Brushless, digital AC servo motors
• Robust and durable system due to rack and pinion drive
• Pneumatic-actuated QuickUP Z-axis
• EasyCut, the waterjet cutting program
Options and Accessories
• Automatic height sensor
• Collision protection
• Pump-pressure control by the cutting program
• Abrasive dosing by the cutting program
• Automatic abrasive desludging system
• Abrasive hopper ensures 20% increase in cutting performance
• Up to 4 waterjet cutting heads
• 40 m/min rapid transverse speed
• 0-35 m/min contouring range
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With more than 30 years experience in the manufacture and production of CNC controlled water jet cutting equipment.
As leading manufacturer of water jet cutting machines, Water Jet Sweden AB has consistently and resolutely transformed development and technology into a comprehensive product range of machine. With an installed base well in excess of 400 machines. Water Jet Sweden make it easy for you to choose the right supplier for your water jet cutting machine.
The very high mechanical accuracy in the drive system that includes precision ball screws and linear motion guides, a worldwide patent for the integrated guide system as well as collaborative work with system control supplier, GeFanuc and Siemens has made it possible to manufacture a full range of 2D and 3D cutting machinery incorporating great detail which operate quickly with the maximum accuracy. Compared to conventional water cutting machines running costs are therefore considerably reduced.
The machine production takes place in our premises in Ronneby, where final assembly, testing and training takes place before delivery. Installation at customer`s site as well as servicing and training is carried out by a fully trained team of technicians. Spare parts and exchange parts are delivered directly from our local service centre. Water Jet Sweden therefore takes responsibility for the complete installation.
Our waterjet cutting machines are available with an effective cutting-area of 1 x 1 mtr. upto 4 x 18 mtr.
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BENEFITS:
Remove Material and Shape Constraints of Electronic Component Design
Proven Omni-directional and Curvilinear Cutting System
Simple, Stable, and Reliable
High Reliability (CPK > 1.66)
High Productivity with 24 Hour Uptime
Superior Cut Edge Quality
Cut & Drill on Same Machine
Heat and Smoke Free
No Component Melting
No Lead frame smearing
No Substrate Delamination
No Edge Chipping
Minimal Programming & Setup Time
Low Maintenance Requirements
STANDARD FEATURES:
High Accuracy
Waste Removal System
Paser ECL Abrasive Waterjet Cutting Head
Vacuum Assist
Integrated Vision Positioning System
Abrasive Bulk Transfer System
Process Monitoring & Data Logging
Small Footprint
Worldwide Technical Support
OPTIONS:
Auto Loading/Unloading & Wash/Dry Module
Part Fixtures
Service Contract
SPECIFICATIONS:
Gantry Design
Modularized Design
Linear Servomotor Drive System
Cutting Envelope XYZ 820mm x 480mm x 90mm
Max Traverse Speed 833mm/s
Max Cutting Speed 233mm/s
Accuracy = ± 0.025mm
XY Repeatability ± 0.025mm
Auto Holding System
Manual Load/Unload
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Ultra-precise abrasivejet machining: When you need ultimate precision with an abrasivejet. The Model 2626|xp JetMachining Center is a programmable abrasive waterjet machining system that produces complex parts out of most materials directly from a CAD drawing or .DXF file. All stainless steel construction (catcher tank, slats and slat holders) prevents rust contamination for medical applications.
X-Y Cutting Area 29" x 25" (737 mm x 635 mm)
Table Size 46"x 31" (1168 mm x 787 mm)
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In order to optimise the cutting speed and quality Resato offers an electronic abrasive feeder system, mounted on the portal of the cutting table close to the cutting head. This system guarantees a reliable and continuously adjustable abrasive flow rate to the cutting head.
The abrasive flow can be controlled from the CNC control panel and can be adjusted during the cutting process. The system offers possibilities to directly and automatically set the abrasive flow rate supplied to the cutting head from the Resato Powercam cutting software. The flow rate is adjustable from 100 to 1000 grams per minute.
The system also offers the possibility to automatically switch from a low abrasive rate to a high rate. This can be important for materials like glass, for which a low pressure must pierce the glass at a low abrasive flow rate. The flow rate can then be increased at the start of the cutting movement.
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Calypso WaterJet GmbH
Calypso is a leader in the design and manufacture of Ultra-High Pressure (UHP) waterjet systems. Based in Dallas, Texas, Calypso has been designing and building innovative waterjet systems since 1992 for use in manufacturing, fabrication, and service centers across North America. From our facilities in Hanover, Germany and Barcelona, Spain we are supporting our dealers and customers in Europe.
Calypso is consistently on the leading edge of waterjet technology introducing new features that benefit manufacturers, fabricators, and others that use waterjet cutting in unique and innovative ways. The engineers and founders of the company have years of experience running waterjet equipment and understand how to maximize productivity in the work place. Calypso focuses on continual improvement and advancement in quality and the best in customer service.
Calypso is building complete Waterjet cutting machines from 1,25 mtr up to 4 mtr width. The machines are available in different length.
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Tecnocut engineers, specialized in complete waterjet cutting systems, are proud to present IDEA - the system that is able to work large plates with the chance of mounting up to three bridges on the same structure, prepared for working with other conventional technologies.
IDEA is a modular system that is able to adapt itself to your future needs by increasing the working area and adding new bridges with water cutting heads or for different working. It is prepared for future evolutions such as controlled 5-axis technology and offers the possibility of adding an area addressed to work tubes with a circulating ball, without reducing the useful working area addressed to large plates.
Idea grants the best relationship between price and productivity. It is a new project that allows Tecnocut waterjet cutting systems to become ones of the most modern working centers. So that it has new parameters such as: precision, speed of execution, and solidity. Moreover it allows You to do shift work.
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Milestone: The easy and essential cutting robot
Milestone was born from the meeting between our high
technological experience and the needs of our customers.
It has been studied for an easy and performing process,
it grants thanks to its essential confifi guration an high
productivity, and at the same time an high attention
towards a safe working environment.
Milestone is particularly suitable for the stone fififi eld.
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Abrasive waterjet machining centre
WJA type
LDSA, The Automated Cutting Systems, leader in the manufacture of waterjet cutting machines on French territory presents its new generation of table type "WJA". A homogenous and modular concept using all the state of the art techniques known to date.
The whole thing is piloted by an entirely digital CNC FANUC (No.1 in the world), the latest generation enabling ease of use and providing up till now unequalled precision in the trajectories. The very high water pressure feed is supplied by a KMT Waterjet Systems pump model SL V.
The Man/Machine interface is managed by Windows and enables all the possible developments. The system is planned to function in masked time without surveillance: numerous sensors enable the remote testing and guiding of the system via a computer network or via internet. The whole thing, from compact to modular realisation, uses solely very high quality components for increased reliability.
Advantages :
Complete turnkey delivered equipment
Rapid implementation on site (5 days)
Ease of use
High quality and precision cutting
Services suited to your needs :
· Project study
· Industrialisation (Pre-Sales)
· Detachable parts
· Training
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Abrasive waterjet machining centre
WJA type with 2 independent heads
LDSA, The Automated Cutting Systems, leader in the manufacture of waterjet cutting machines on French territory presents its new generation of table type "WJA". A homogenous and modular concept using all the state of the art techniques known to date.
The whole thing is piloted by an entirely digital CNC FANUC (No.1 in the world), the latest generation, enabling ease of use and providing up till now unequalled precision in the trajectories. The very high water pressure feed is supplied by a KMT Waterjet Systems pump model SL V.
The Man/Machine interface is managed by Windows and enables all the possible developments. The system is planned to function in masked time without surveillance: numerous sensors enable the remote testing and guiding of the system via a computer network or via internet. The whole thing, from compact to modular realisation, uses solely very high quality components for increased reliability. The use of 2 independent heads individually piloted by the CNC enables increased production and total flexibility. The parking position of each head enables the other head total range of the machine.
Advantages :
Complete turnkey delivered equipment
Rapid implementation on site (5 days)
Ease of use
High quality and precision cutting
Increased production thanks to twin independent heads
“Parking” position for each head freeing the total space for the other head
Reduced pitch centre of 390 mm between the 2 heads
Services suited to your needs:
· Project study
· Industrialisation (Pre-Sales)
· Detachable parts
· Training
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Technology, design and wish to develop a technologically and productively superior system have allowed the Idro line to be raised above any reference, making it unique on the market.
It is the fi rst system with an active method for controlling head the speed and kerf of the jet; the first with a 5-axis head with continuous probing. Idro line is able to perform the most demanding jobs and, at the same time, meet the expectations of those requiring versatile solutions.
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Features:
- Gantry style for dynamic stability. No Cantilever Arm!
- Ballscrews with wear compensating nuts . No rack & pinion!
- Self-squaring design
- Servos on all progammable axes
- Fully stressed relieved, ground steel structure chassis.
- Micron accuracy, Precision guide rails with 4-point ball contact for rigidity
- Neoprene/Hypalon waycovers on all axes.
- No wrap-around covers to puncture!
- Open architecture PC-Controller designed specifically for WaterJets
- NEMA 12 enclosure
- Air Conditioner. No fans or compressed air chiller!
- Commerically available CAD/CAM
- Digital Abrasive Delivery with Display (Patents Pending)
- Hand Held Pendant
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Abrasive feeding system
SAEB ERAKAT models ABRALINE
A reliable and functional solution:
The industrial applications require more and more a control of the costs and an optimum reliability. With SAEB ERAKAT, you can supply the machine of cutting permanently and thus avoid all stops of production related to the recharging of sand.
A technology with any test:
SAEB ERAKAT is the perfect system to feed the system of Abrasif cutting uninterrupted. It allows an autonomy of 400 kg and the supply pressure in air perhaps regulated thanks to the valve of regulation of air pressure.
It also supervises the presence of sand in the hopper and the pot under pressure and emits signals of warnings visual (indicator) and messages intended for the operator.
Safety:
SAEB ERAKAT automatically stops the machine of cutting in the event of lack of abrasive (if connection is carried out) or warns the operator with a twinkling light signal. This makes it possible to avoid with the operator carrying out cycles of cutting without abrasive.
Simple installation:
SAEB ERAKAT Abraline model is a complete and autonomous system which can be connected to any machine of abrasive cutting. Its simple connection (catch 220V) and its box of piloting allows an easy use.
A strong point: Facility of use:
The use of the machines of abrasive cutting requires the control of many parameter and a regular maintenance.
With SAEB ERAKAT the user does not have any operation of maintenance, nor of parameter to be carried out. It is enough for him to reload every 400 kg of abrasive, enabling him thus to concentrate on its machine and the production.
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