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The High Ply Fabric Cutter TURBOCUT S 2501 CV from assyst-bullmer represents high standards of design and manufacturing in Fabric Cutter-Technology. Like all assyst/bullmer High-Ply Cutters, it cuts fabrics and similar materials with a reciprocating blade which is mounted on an X-Y-drive and tangentially controlled to follow the contour shapes. The result are precisely cut patterns at enormous speed. Affordable without compromising quality was the basic idea for this new development. Turbocut S2501 can be used to cut a wide variety of woven and non-woven textile, textile-like and similar materials , up to 2,5 cm (1") ply height under vacuum compression of the material stack
NEW features:
New, extremely light Turbo beam
Very light , yet sturdy cutting head based on skeleton frame
New high frequency knife quide
The result:
Highest speeds up to 90 m/min
Acceleration up to 1,3 g
Knife frequency up to 7500 rpm
Enormously increased conture speed
Quiet, vibration-free cutting head
Maximum reliability
Accurate cutting contours
Constant accuracy
Low Cost of Ownership
No spare knife drive necessary
The highlights:
Integrated high performance vacuum turbine with only 15 KW
Automatic bristle cleaning during bitefeed
Sharpening device with diamond sharpening wheel for ultimate knife sharpness
Free accessible knife for simple and fast knife change
Additional knife guide for stabilization of knife during sharpening for
smooth cutting edge.
Controller with CNC completely encased in dust protected steel cabinet
Control Software with real time graphic, error menu, operator guide, data management and remote-maintenance
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The Sirius 1000 is a high performance high-ply textile cutter with automatic material feed. Owing to the stable knife action and high vacuum power, it is possible to accurately cut coated materials and fleece, cotton, wool, insulating materials and other voluminous materials up to 100 mm in height, compressed under vacuum, at effective cutting speed of up to 20 m per minute.
To ensure excellent cutting quality of even very high stacks , the cutter is characterised by a specially designed vacuum flow, which ensures that the cutting material is subjected to an evenly distributed pressure during compression and therefore there is no displacement within the multilayer pile. To achieve greater efficiency when cutting soft materials, the output of the vacuum pump was also raised so that voluminous materials are compressed down to 30% of their uncompressed height. This means that at the same cutting height more layers can be cut.
The adaptive knife guide in the Z axis (tangential axis)ensures that deflections of the knife caused by the cutting forces during the cutting process are automatically compensated. In this way, a very high degree of cutting accuracy with soft materials ,from the top to the bottom layer is achieved.
These characteristics, combined with the reinforcement of the lateral knife guide, the stable guidance of the knife back and the reinforced pressing plate guide, allow to cut compressed layers of voluminous materials accurately up to a height of 100 mm at effective speeds of up to 20 m per minute.
For the automotive version of the cutter , the drilling machine was reinforced to enable precision bores up to 25 mm to be performed rapidly.
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The new assyst/bullmer fabric cutters PROCUT L 5001 for 5 cm and PROCUT XL 7501 for 7,5 cm compressed ply height represent a world-class product in regard to performance, accuracy and reliability. PROCUT L 5001 and PROCUT XL 7501 have a cutting window length of approx. 1.800 mm (optional: 2.500 mm). The Cutters are equipped with linear modules for the X- and Y-axis.
PROCUT L 5001 LV and PROCUT XL 7501 LV (”Long version”) models can be built with bristle conveyors in any desired length up to 12 m , especially in demand in the automotive and furniture industry. The LV-versions differentiate further from the standard types by a cutting bridge with side parts, a roller guide on both sides in x-direction and rack and pinion drive.
Depending on application and material to be cut they achieve the following performance parameters:
* Maximum speed up to 90 m/min.
* Acceleration of up to 1,0 g
* Effective cutting speed of up to 20 m/min.
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If you cut textiles, flexible materials or composites to form part of your product you need guaranteed accuracy,optimized material usage and the ability to cut on demand. Your material might be heavy or wide, shapes to be cut
might be awkward or large and the traditional methods of manual cutting or press knife cutting force compromises between material use and speed. The PREMIUMCUT II cuts your components straight from the roll in whatever
quantity you require when you cut. The Premiumcut II is a high performance cutter that includes all the benefits for which assyst/bullmer is well known; excellent engineering and reliability coupled with the lowest possible running
costs. Models with a working width from 1600 mm up to 3200 mm in 200 mm steps are available as standard.
Standard length of the cutting window is 2000 mm on the conveyorised Premiumcut, special lengths on request (Static bed cutting up to 12000 mm also available). The continuous process of material flow (feeding, loading,
cutting, sorting) is supported by the integrated conveyor belt of the PREMIUMCUT II as well as by an optional automatic material feeding device. The control software is simple to operate and optimizes the capability of the cutter.
The standard equipment of the PREMIUMCUT II includes a base module cutting head which independently supports the most important inserts such as pneumatic high stroke tool, electric high vibration tool and electric rotary tool. The exchange can be executed very easily by hand without using any auxiliary tools. A Pen and Laserpointer are part of the base module-configuration. Depending on the application there are 7 additional module extensions available.
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Application:
Computer controlled system for straight and rectangular off-the-roll cutting of awning fabrics or sunshade textiles with thermoplastic coating.
Concept:
Fabric is pulled off the roll onto the table by a servo controlled pull-off carriage with simultaneous ultrasonic slitting to required width. Ultrasonic cross cut at required pull-off length. Data entry with touch screen and DDE (Direct Dimension Entry) on a displayed awning schematic or by optional computer network. Automatic calculation of fabric lengths and width according to dimensions of finished awning cover. Automatic positioning of longitudinal ultrasonic cutter. Automatic repeat of interrupted cutting cycles due to defective fabric. Modular design concept adaptable to customer requirements.
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We propose a wide range of textile, technical textile and PP cutting equipments :
- Ultrasonic cutting/welding devices to be installed on weaving looms
- Ultrasonic cutting/welding devices to be installed on PP weaving looms
- Ultrasonic cutting/welding devices to be installed on stenters, inspecting machines or off-line machines
- Complete benches for edge or central cutting
- Cutting + punching or marking machine
- Manual cutting devices
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Manual shape cutting
The P is a lightweight manual ultrasonic device allowing easy shape cutting on any type of synthetic textiles and nonwovens. This handy cutter performs very clean cuts, eliminates frays and creates consistent and clean edges.
Manual straight cutting
The T is an easy-to-handle manual device performing straight cuts on any thermofusible fabric.
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HIGH PERFORMANCE ULTRA-SONIC CUTTER :
- Oscillating Frequency : 39.5KHz, Max. Output Power : 30W
- Intricate and accurate cutting with a light touch.
- Machine attachment type is also available.
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The LSS series of laser stencil cutting machines is especially suited for high-precision cutting of stencils and metal masks. The large working area allows the cutting of any stencil size.
The laser stencil cutting machine has a Gerber interface and the data can be automatically transferred to the NC controller.
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IPTE 's depaneling systems offer a unique combination of cutting tools, material handling and tooling to cut high technology panelized printed circuit board assemblies. They can be utilized in all kinds of production environments and can be seamlessly integrated, for example, in in-line manufacturing environments with automated ingoing and outgoing feeder units, and also be used in stand-alone configuration for manually supplied loading and unloading of boards.
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The Laser Dicing System is primarily designed for semiconductor back-end processing, mainly wafer dicing and grooving applications.
The LDS 200 A is a fully automatic, cassette-to-cassette wafer dicing machine including fast quality check (control of kerf width, position and roughness).
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Special applications and materials require special machines and plants.
Jentschmann has the know-how, the experience and means of production, in order to accomplish such projects efficiently at fair costs.
Based on our solid Swiss mechanical engineering paired with state-of-the-art electronics, we offer innovative solutions and concepts to our customers.
For feasibility studies, orders for projects and offers, please get in contact with us or our local agents.
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Manual ultrasonic cutting or welding
Depending of the sonotrode, this very compact and flexible unit, allows to make cutting or welding oprerations.
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The option of the Plasma cutting of Imac production offers the flexibility that the user needs to get complex geometric figures and irregular shapes.
A high reliability, accuracy and flexibility are the main features of this machine together with the reasonable dimensioning and the competitive price if you consider that buying a Plasmaform you can use two machines in one.
The combined machine is equipped with the most qualified technology that you can find on the market. It's in fact equipped with Fanuc CNC (used by the biggest producers of machines for working metal sheet) and with a hydraulic group H+L (VOITH) that guarantees high reliability and good performances.
The Plasma source, fit on the machine, can be chosen according to the customer's needs. Imac has gained a big experience in working both iron and stainless steel on different thicknesses. We've in fact fit all kind of generators from Hpertherm to Kilberg and Thermal Dynamic.
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MAP Automatic marking, punching, shearing line for metal profiles - flat bars - angle sections - I - U - H- UPAF, etc.
MAP range: MAP 160 MAP 300 MAP 450
Universal, powerful and high-speed machines
MAP 160, 300 and 450 machines are flexible marking, punching, shearing systems for metal profiles, etc., designed to switch easily from angle sections to flat bars, or to I - U - H profiles.
The modular design makes it possible to adjust equipment capacities to user requirements at the lowest cost.
Access to tools, punches and dies, is easy and makes it possible to switch production quickly.
The MAP series punching-shearing lines are the only machines on the market performing in a single pass all operations normally carried out on beams:
- easy programming
- fast and precise
- flange and web punching in a single pass
- easy and quick machine adjustment.
These machines are especially suited to steel structure construction.
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MAG B : Drilling punching marking and plasma cutting machine for plates
MAG B range: MAG B 320-80, MAG B 320, MAG B 620, MAG B 1225
Efficient, easy to run and flexible machines for plates
Compact line for complete machining (drilling, punching, marking and plasma cutting) of middle and high thick plates in one handling
The purely software-based solution is a new approach in which a processor carries out all automation tasks within a single-processor mode. The PC software is used for processing PLC and NC tasks.
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