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The Filament Winding DL is a two-component continuous-flow programmable-ratio meter, mix, and dispense machine for filament winding. The DL will supply accurately mixed resin/hardener systems directly to in-line composite processes. It is designed to easily fit into any production layout.
Features:
- Continuous feed of premixed resin/hardener
- Precision gear metering pumps
- Touch pad programming of mix ratios and flow rates
- Choice of several tank, drum or totes feed systems
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Technical Data:
-Stainless steel frame
-Switch cabinet with controler, pneumatic and mechanics
-Feed part A direct from suppliers 50 litre open topped straight sided rums, follower-plate unit with 360mm diameter
-Feed part B direct from suppliers 50 litre open topped straight sided drums, follower-plate unit with 360mm diameter
-Metering pump with drive unit mounted on follower plate A
-Metering pump with drive unit mounted on follower plate B
-Low level cut off for both components
-Three-phase current motor
-Electronic adjustable dispense rate
-Electronic mixing ratio adjustment
-Pressure lines 250 bar
-Mixing block with dynamic and static mixing
-Purge with one component
-Swivel boom for mixing block
-Follower plate unit and Unidos 300 TX/MP machine are based on a zinc plated steel base with rollers
-Potlife alarm, adjustable time
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Molykote® synthetic oils are produced through chemical synthesis to meet targeted performance specifications and to minimize impurities. Synthetic oils are formulated with new generation performance-enhancing additives. Molykote mineral oils are produced in a series of proprietary hydroprocessing steps, which ensures that they are nearly free of contaminants. Synthetic blends are comprised of synthetic and hydroprocessed mineral oil base stocks. All oils in this section are available in pails
and drums.
Molykote® gearbox lubricants help prevent wear and process interruptions in power transmission systems and components. Compared to conventional oils they also offer greater resistance to oxidation and stable performance at high temperatures and under high loads. Molykote gearbox oils maximize fill intervals and maintain viscosity characteristics at wide temperature ranges. Molykote gearbox oils meet AGMA 9005-E02. In addition to AGMA, Molykote L-21XX series gearbox oils also meet DIN 51 517 Part 3, US Steel 224, Flender, Cincinnati Machine, David Brown SL.53.101.
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SUPRACO MPL Gears, multipurpose. Enclosed gears and loaded circulating oil, wheel and worm reducers.
ISO Grades available : 100, 150, 220, 320.
GEAR SY
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Gear Shaving Cutters. Gleason manufactures
and resharpens precision shaving cutters to
support Gleason Hurth shaving machines and
any other gear shaving machines. The
Gleason shaving cutter design is optimized
for maximum tool life.
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STRAIGHT BEVEL GENERATING TOOLS
These are produced for Gleason machines, 24", 18", 12", 11" ,6" and 3" both roughing and finishing and also for Heidenreich and Harbeck machines, 15KH, 25KH, 26KH, 60KH and 75KH. These are manufactured as standard in M2 HSS, though tools in 5% colbalt steel can be supplied to order.
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Dathan disc type cutters can be designed and produced for cutting any type of gear, internal or external, spur or helical. They can also be designed to cut splines, serrations, sprockets or other involute forms. The cutters are full form generated using the Dathan 'pass thro' method. These cutters may be manufactured with bore diameters from 10mm to 120mm or ½" up to 4", cutter diameters (pitch circle diameter) from .75"(19mm) to 10"(250mm) and can be manufactured to any world standard or to any specified requirement.
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SHANK TYPE CUTTERS
These are primarily designed for cutting internal gears, splines and serrations, both spur and helical. May also be designed for externals if required. These cutters are full form generated however small the pitch circle diameter (PCD) although strength of the cutter produced is the limiting factor. The strength and rigidity of shank type cutters is greatly improved by the Dathan ribbing method and is especially advised for those of small PCD.
HUB TYPE CUTTERS
Dathan hub type cutters are designed for cutting internal components where maximum rigidity is required. Hub type cutters are recommended for cutting long face widths or for coarse pitches.
In general terms, any tooth form, face width or number of teeth that is available on a shank cutter, can be manufactured with a hub type fitting. Note: these cutters screw directly onto the spindle of the machine therefore rely on the spindle being in a good true state.
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Gear Milling Cutters
- Gear Roughing Cutters
- Circular-type Gear Profile Cutters with Form Indexable Inserts
- Roughing Cutters for Rotors with Indexable Inserts
- Rotor Profile Cutters with Inserted Blades
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The KEM Deburring Machine has been developed in WERA
technical center and it is now built under license by FIMAT.
It has been designed for deburring and chamfering special and bevel gears.
The machine concept is optimized for short serials and a wide
variety of work parts. The tool features 5 degrees of liberty and
is able to perform any work part profile with extreme precision
and speed. It also suits other complex work part shapes requiring
precise and sharp chamfering.
DESIGN FEATURES
* Compact machine.
* Working area completely guarded.
* Bedplate allowing quick & easy shaving discharge.
* Loading area suitable for access with tackle.
* High milling speed leaves out any secondary burrs.
* Continuous speed adjustment.
* No axis with manual adjustment.
* Use of standard and special tools.
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Raso 400 CNC: Versatile sturdiness
Raso 400 makes the shaving of difficult parts easy
Thanks to its particular “C” structure, both massive and open at the same time, Raso 400 is a particularly versatile machine tool : it can shave gears and shafts within a wide dimensional range, it can be combined with every type of automation and integrate various ancillary operations.
Its power and stiffness peculiarities allow the quick shaving of gears having large module and face width, such as gears of agricultural machines, earthmovers and every kind of industrial vehicles.
It is possible to integrate chamfering/deburring , centrifugation and stamping units as well as workpiece identification systems.
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Raso 200 CNC: Compact accuracy
A Know-how concentrate deriving from decades of experience with machine tools and shaving: here is Raso 200 as well as the reason why important manufacturers in the automotive field have installed dozens of them in their plants worldwide.
Thanks to its “lathe like” structure, Raso 200 guarantees performance levels and stiffness comparable to the ones of bigger sized machines, with considerably reduced overall dimensions.
A concentrate of technology allowing to shave gears with diameter from 6 to 200 mm and module from 0,8 to 5 mm: it is therefore ideal for gears of automatic gearboxes, motorcycle gears and pump gears.
Contact us and we’ll find the ideal solution to your needs in terms of productivity, quality and cycle time.
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Raso 600 CNC: The evolution of the Species
The RASO family, a synonym of shaving quality worldwide, is enlarging itself with the arrival of the Raso 600 model. Recently born, anyhow full of experience : as a matter of fact, it is an evolution of the solid Raso 400 project, as a synthesis of the improvements developed by SICMAT engineers as well as the point of arrival of the decades of experience on the field of its littler sisters in companies all over the world.
The main characteristics of the Raso 600 are the wide range of machinable diameters, the high resistance to vibrations as well as the working cycle speed related to the size of the machined gears.
In practice, the studied improvements for this machine consist of a reinforced bedplate developed in view of a vibrations reduction, an higher and stiffened frame unit, tailstocks suitable for the sizes of the parts to be machined as well as of a new direct drive kinematics of U-axis, allowing faster speeds in the positioning phase.
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SML Linear Chamfering
A totally new concept for the chamfering/deburring of gears:
-Chamfering tool with linear movement, pneumatically operated
-Deburring by means of rotating carbide disks, pneumatically operated
-Ring conveyor with pallets, integrated
Linear chamfering-deburring unit for gears, placed astride the ring conveyor with pallets. Equipped with devices for a workpiece / chamfering tool safe meshing and for the linear movement of the chamfering tool, pneumatically operated.
Dry machining allowed. Workpiece cleaning from chips by air flush; chips tank included upon request, coolant equipment available (tank, pump, piping & magnetic clarifier) for tool life improvement.
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S2-30 Spindle Deburring Machine for high production, precision finishing
* Designed for honing of carbide inserts and precision deburring of small gears and machined parts
* Finishes up to 480 pieces per hour
* Finishes parts uniformly and consistently
* Fast loading and unloading of parts
* Controlled radii — .0001” to .015” or more, as required
* Improves all micro-inch surfaces
* Finishes parts up to 2-1/2” dia. x 3” long
* Compact – 55” wide x 38” deep
* Easily automated with robotics
* Exact repeatability of process
* Returns to exact load/unload position every time
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 see the results for the following category : Winches |
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