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Universal milling tools for Duro- and thermoplastics
HSC-end mill 1F GR - ZR - SR, HSC-end mill 2F GR - ZR - SR, 14 Grad, 30 degree, 45 degree, 55 degree helix, HSC-end mill Z3 GR, ZR, SR, 30 degree, 45 degree, 55 degree Drall
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For GFK-/CFK-materials, reinforced materials foam materials. Standard serrations type N, type WD, type GR
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General description :milling tool
For Sandwich-materials like foil - lack - wood - adhesive - aluminium.
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For PA- and PE and similar materials, soft aluminium alloys. Extremly sharp cutting geometries for best surfaces without burr
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The T4 was engineered for machining the largest size of aerospace structural parts.Carbon-fiber-reinforced plastic (CFRP) has been extensively applied to aerospace structural parts to reduce the weight of aircraft and improve their fuel economy. The use of titanium alloys has also been increasing recently because their coefficient of thermal expansion is compatible with that of CFRP. Machining productivity is extremely low for titanium alloys because their hard-to-cut nature limits the cutting speed owing to the relationship with tool wear. Makino has developed the T4 to improve machining productivity for these hard-to-cut materials. Typical machining applications for the T4 include edge frames and pylons.
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Sturdy, accurate and absolutely reliable, the new TRIM series by Belotti is the show-piece of t-axis machining centers dedicated to the trimming of plastic and composite materials. Like the previous MKN model, the new TRIM machining center ensures extreme accessibility to the work area, so that the workpiece-holder template can be accessed without any problems.
The adjustment and working qualities of the TRIM series machining centers meet any needs fully in terms of machining speed and quality. Among the various optionals automated loading/unloading systems (rotary tables and parallel loaders) enable tooling the machining center quickly and saving precious time.
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The newly developed side and face milling cutters with their sturdy, tangential and four-edged indexable inserts ensure a high machining volume (from 4 mm cutting width and above) for parting, slitting, slotting and trimming.
The new porcupine cutter family for shoulder milling and trimming is suitable for cost-effective machining of P, K, S and N materials.
Walter porcupine cutter F4038 / F4138 / F4238
High process reliability due to the firmly embedded front plates and large cutting areas
Extremely soft cutting action due to high positive cutting edge geometry
Milling without steps
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SLOTTING TOOLS
Dathan also produces a range of slotting tools for use on gear shaping machines. These are usually used to produce forms that cannot be generated in the normal way. Combination tools can also be produced as the gold cutter below. This is a custom made generating and slotting tool designed to cut a splines in a part with large clearance areas and teeth with radial sides.
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Features :
- Outstanding chip control through stagger tooth form and coolant thru holder.
- Vibration resistant carbide holder.
- Simple insert indexing through front mounted insert screw.
- T-Slot width per DIN 650 (a=10, 12, 14mm)
- Specials available upon request
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Extra small turning tools which cover holes down to 1 mm diameter. CoroTurn XS tooling solutions for internal turning, grooving and threading bring all the performance of CoroTurn down to smaller bores than ever, in a design conceived with small part machining.
The program comprises four sizes, CXS-04, -05, -06 and -07, each including inserts for a range of hole diameters, and available in different lengths to suit different applications.
These inserts fit into boring bars designed with internal cutting fluid supply, directed at the cutting edge via two nozzles to ensure chip evacuation and sufficient cooling. Boring bars range from 10 to 25.4 mm diameter.
The inserts locate precisely into the boring bars thanks to a locating pin, which guarantees correct positioning of the cutting edge, every time.
CoroTurn XS is designed for high precision small part machining in sliding head-stock CNC machines within the automotive, watch, connector and medical industry.
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CC6065 and CC6060
New round inserts offer the perfect team for success in medium to roughing operations used mainly for the aerospace industry. Round inserts in grades CC6060 and CC6065 increase the available HRSA cutting tool assortment from Sandvik Coromant, while also bringing the advantages of ceramic grades which are able to run at 4-6 times the speed of conventional carbide inserts. CC6065 is the ideal solution for high temperature alloy machining on good quality forgings with some ovality. Improved machining results through increases in feed rate can be achieved with a stronger insert and edge line to elevate component quality. CC6060 is optimized for productivity benefits when it comes to larger diameter components and longer lengths of cut. With its excellent notch wear resistance, this grade also provides the confidence to machine at higher depths of cut than other ceramic grades currently available and is able to cope with higher feed rates
Xcel
A radical new tooling solution for machining of titanium alloys and heat resistant super alloys materials is now being introduced by Sandvik Coromant. The new and patented Xcel tool provides a host of design advantages when semi-rough turning into shoulders, not previously available from a single tool.
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A radical new tooling solution for machining of titanium alloys and heat resistant super alloys materials is now being introduced by Sandvik Coromant. The new and patented Xcel tool provides a host of design advantages when semi-rough turning into shoulders, not previously available from a single tool.
Xcel features the accessibility and easy programming of an 80 degree insert along with reduced wear compared to a square insert used at 45 degree entering angle.
- Reduced notch wear and faster cutting speeds than rhombic inserts
- Ability to machine into corners to produce complex shapes
- Greater accessibility in confined spaces
- Possibility to machine in two directions
- Reduced radial forces and constant chip thickness compared to round inserts
Two insert sizes are now available to suit depths of cut from 0.5 to 3 mm in intermediate stage machining. They are offered in three grades, all proven performers in ISO S materials.
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Extra small turning tools which cover holes down to 1 mm diameter. CoroTurn XS tooling solutions for internal turning, grooving and threading bring all the performance of CoroTurn down to smaller bores than ever, in a design conceived with small part machining.
The program comprises four sizes, CXS-04, -05, -06 and -07, each including inserts for a range of hole diameters, and available in different lengths to suit different applications.
These inserts fit into boring bars designed with internal cutting fluid supply, directed at the cutting edge via two nozzles to ensure chip evacuation and sufficient cooling. Boring bars range from 10 to 25.4 mm diameter.
The inserts locate precisely into the boring bars thanks to a locating pin, which guarantees correct positioning of the cutting edge, every time.
CoroTurn XS is designed for high precision small part machining in sliding head-stock CNC machines within the automotive, watch, connector and medical industry.
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GC4220
Sandvik Coromant’s new GC4220 grade promises 20-30% improvement in productivity against the current grade thanks to the latest developments in grade technology and an improved substrate and coating. Suitable for use in medium to rough milling at the elevated temperatures created by high speed milling or hard materials, grade GC4220 provides security and predictability to maximize productivity and optimize high metal removal rate. This GC4220 grade guarantees better security at higher speeds and higher feed rates than GC4020, good performance in unmanned production plus higher metal removal rate. The special strength of GC4220 lies in its resistance to crater wear and plastic deformation, common wear problems when running at high speeds and feeds. With its improved edge line strength and bulk toughness and its capacity to withstand increased cutting data, GC4220 is more predictable in dry milling, face and profile milling and ensures a good surface finish.
GC4230
New insert grade GC4230 from Sandvik Coromant is a highly versatile and all round performer, optimized for light to heavy milling of alloyed and unalloyed steels. Designed to meet the demands of modern machining, it is equally effective in both wet and dry conditions and at medium to high speeds. With improved properties providing maximum resistance to all wear types, GC4230 offers the confidence to increase cutting speed and metal removal rate, for a large boost to milling performance. Stressless coating technologies help to ensure this new grade brings improved edge line toughness far beyond standard CVD grades - for a trouble free machining experience in all applications.
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