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To collect excess resin from composite manufacturing processes, reducing the risk of resin entry to vacuum pumps and central vacuum lines. With a simple modification to the vacuum tubing glands, the vessel may also be used as a resin degassing and feed pot.
Heavy duty aluminum lid with quick release knobs
76 mm (3") diameter replaceable glass view-port to allow observation of contents
External O-ring sealed vacuum line connections to reduce resin buildup
Extra tall outer vessel to accommodate large volume 11 litre resin bucket. The large total vessel volume of 19 litres (5 US gallons) also provides a useful vacuum reservoir in power failure situations
Side mounted isolation valve - used for leak testing and to rapidly isolate the trap from the vacuum system
Side mounted vacuum gauge and controlled-rate air admit valve to reduce resin disturbance on air admit. The gauge and air admit valve remain in place when the lid is removed to change the resin bucket. This reduces the likelihood of damage and reduces "clutter" on the lid
Heavy duty mobile base
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The heated Compact Multiflow variable-ratio meter, mix and dispense machine accurately dispenses resin systems from a few ounces to gallons for low-pressure open- or closed-mold filling, filament winding, batch dispensing or VARTM resin condition.
Features:
- Precision Posiload positive displacement piston metering pumps
- Hydracheck air-over-oil drive cylinder
- Pressure transducer mounted on mold inlet for monitoring mold injection pressure
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One- and two-component cartridge systems dispense consistent, thin bond lines for consumer electronics. The small footprint and integrated controls make Unity systems ideal for a wide range of electronic assembly applications.
Unity IC and 2K dispensing systems:
Accurately dispense beads of <0.5mm with less than 10% variation over the life of the cartridge.
Provide process control, including automatic compensation for changes in viscosity.
Utilize integrated visual inspection to provide real-time information and feedback.
One-component cartridges handle a wide range of hot melt adhesives including polyurethane (PUR) and are available in 30 cc and 300 cc sizes. The two-component cartridges are for use with ambient-temperature materials such as epoxy and acrylic and are available in 50 cc and 400 cc sizes.
Unity Dispensing System New Product Bulletin (78 KB)
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Delivers up to 12 kg (26 lb) of material per minute -
accurately and on-ratio
- Simple, reliable design - tested in the aerospace and transportation industries for 20 years
- Ideal for manufacturers of wind turbine blades
- Repeatable on-ratio dispensing accuracies of ±3 percent reduces material waste and re-work
- Faster production time with dispense rate of up to 12 kg (26 lb) per minute in adhesive paste applications
- Improved capabilities with a dispense rate of up to 6 kg (13 lb) a minute in tooling paste applications
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The Filament Winding DL is a two-component continuous-flow programmable-ratio meter, mix, and dispense machine for filament winding. The DL will supply accurately mixed resin/hardener systems directly to in-line composite processes. It is designed to easily fit into any production layout.
Features:
- Continuous feed of premixed resin/hardener
- Precision gear metering pumps
- Touch pad programming of mix ratios and flow rates
- Choice of several tank, drum or totes feed systems
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Simple and Maintenance-Free, The Polaris System is Available in Four Different Pump Ratios for Spray and Pour Applications. You can choose from 8:1, 13:1, 22:1 and 40:1 Systems.
These systems are built TOUGH and feature DUAL 1.0 GPM or 2.0 GPM Stainless Steel Fluid Pumps with TRIPLE UPPER SEALS to Prevent Moisture Attack. In addition, Quick Pin Disassembly Provides for Rapid Pump Rebuild or Replacement.
The Polaris Processes Coatings, Adhesives, Polyurethane Foams, Polyurethane Elastomers, and Polyureas.
With the additon of optional line heaters, a hose heater and our Programmable Dispense Meter, This system becomes the Ultimate in 2-Component Dispense Technology.
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The RimCraft Loop Sealer Dispensing System (RCLSD2004) is a two component Polyester designed specifically for traffic loop sealing applications.
With the RCLSD2004 system, traffic loops can be filled faster with less material waste. The RCLSD2004 system eliminates all hand mixing and pouring of the traffic loop sealer materials. This provides less hazardous conditions for the traffic loop installers.
The two components are metered into a static mixer through the RCLSD2004 gun providing a thorough mix. The RCLSD2004 gun is equipped with a wand extension that allows the operator to remain in an upright position, reducing back fatigue. Flushing of an inexpensive static mixer is the only requirement after each use.
The RimCraft RCLSD2004 Traffic Loop Sealer Dispensing System is available in a variety of custom configurations. Our standard configuration is a 55-Gallon Plate Mount. The system can be mounted to the optional RimCraft EZ Load Heavy Duty Trailer and optional 8 HP gasoline air compressor. Various hose lengths are available, 100 feet maximum.
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Technical Data:
-Stainless steel frame
-Switch cabinet with controler, pneumatic and mechanics
-Feed part A direct from suppliers 50 litre open topped straight sided rums, follower-plate unit with 360mm diameter
-Feed part B direct from suppliers 50 litre open topped straight sided drums, follower-plate unit with 360mm diameter
-Metering pump with drive unit mounted on follower plate A
-Metering pump with drive unit mounted on follower plate B
-Low level cut off for both components
-Three-phase current motor
-Electronic adjustable dispense rate
-Electronic mixing ratio adjustment
-Pressure lines 250 bar
-Mixing block with dynamic and static mixing
-Purge with one component
-Swivel boom for mixing block
-Follower plate unit and Unidos 300 TX/MP machine are based on a zinc plated steel base with rollers
-Potlife alarm, adjustable time
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2-component metering- and mixing plant to process thixotropic core filler
Technical Data:
•Switch cabinet with controller, pneumatic and mechanics
•Feed part A direct from suppliers 20 litre open topped straight sided drums, follower-plate unit with 282mm diameter
•Feed part B direct from suppliers 20 litre open topped straight sided drums, follower-plate unit with 282mm diameter
•Potlife alarm
•Pressure display
•Three-phase current engine
•Manual gear box for smooth mixing ratio adjustment
•Electronic adjustable dispense rate
•Start / Stop trigger at mixing block
•Mixing block for disposable static mixer use
•Pressure lines 250 bar, free length 3 metres
•Follower plate units and machine are based on a zinc plated steel base with rollers
•Low level cut off for both components
•Precision stainless steel gear pumps
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For Applying:
epoxy resins
polyurethane resins
silicones
Technical Data:
•Stainless steel chassis and working surface
•Rollers
•High precision steel gear pumps
•Three-phase current motor
•Various dispense rate at a mixing ratio of 100 : 100 available (1, 2, 4, 8,15 kg/min)
•Smooth adjustable mixing ratio
•Pressure lines 250 bar, free length 3.000 mm
•Re-circulation mixing block to machine container
•Mixing block with dynamic and static mixing
•Pneumatic mixer drive
•Disposable static mixers
•Purge of mixing block by use of one component and compressed air
•Trigger at mixing block
•Siemens controller
•Moisture trap
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Technical Data:
-Aluminium frame
-Stainless steel cover
-Precision steel gear pumps
-Resin containers
-Adapter for disposable static mixer use
-Pump drive unit
-Mixing ratio adjustment by changing belt wheels
-High pressure tubes
-Output rate max. 800 g/min at a mixing ratio of 100:100
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RTM Attachment Included For Direct Injection .
Available in 2 Different Pump Ratios To Fit Your Exact Needs.
The 5:1, and 9:1 Systems Are Built To Last and Feature A
3.7 GPM Stainless Steel Fluid Pump.
System Is STANDARD Internal Mix; Complete With Catalyst Alarm &
Programmable Resin Monitor - AT NO EXTRA CHARGE !!!
With The Precision Of The "Phoenix 45" Airless Air-Assist Gun,
The "Atlas" System Is THE Choice For Your Standard-Volume Application.
The System You Need At The Price You Deserve...
This System Processes Your Neat Or Filled RTM Resin With Absolute Ease!
System Features:
- Phoenix 45" Internal Gun
- RTM Lite or RTM HP Nozzle Assembly
- Resin Pump Quick Pin Disassembly
- "UltraClean" Take Apart Accumulator
- Long Wearing Pump Seals
- "OptiSlave" Catalyst Slave System
- Micro-Adjustable Dispense Percentage
- Stainless Steel Catalyst Pump
- "No-Leak" Upper Seal
- Hardened Components
- Easy Access Control Valve
- Several Mounting Options Available
- Spare Parts Kit w/ extra Mix Nozzles
- 1 Year Warranty
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When processing multi-component materials, homogenous mixing of the components becomes extremely important.
Wide differences in media viscosity, short pot life, components which are difficult to mix etc., require different mixing systems.
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Patriot Chopper/Saturator
The MVP Patriot™ Standard Output System delivers power, versatility and unprecedented precision to the composites production process.
3:1 or 7:1 output system
Highly Accurate Patriot Technology
Increased Efficiency
Improved Product Quality
Modular Versatility
The Patriot™ Chop/Wetout system delivers unprecedented presion, power, versatility and rugged construction for long lasting use, Rapid Access Design (RAD) for easy maintenance, and reliable performance. This is the one the other guys compare themselves to.
The Patriot™ Chop/Wetout system is a versatile pumping system that addresses many of the problems experienced in composites material application. If your goal is to make quality parts with minimal overspray and greatly reduce waste materials, then the precision of this system is what you need.
Precision counts. The key to efficient FRP production is achieving a uniform laminate. Precise metering is the key to correct many of the quality issues, such as porosity, inconsistent thickness and more that currently face composites manufactures. With a catalyst-to-resin variance ratio of 1% or less, the Patriot™ chop system runs circles around competitive systems that tested with variance ratios of 25% - 30%.
Superior Construction. The Patriot™ Chop/Wetout System features a deep induction heat hardened Fluid Section which is then coated with a thick hard chrome layer to increase the wear characteristics of the system, allowing it to run for longer periods.
Both the Fluid Section and Catalyst Pump on Patriot™ feature the new "self-healing" seal that has the lowest coefficients of friction available today. This seal does not require packing adjustments, and greatly reduces the problems associated with heat buildup and wear.
Patriot™ is designed and built with modular components to create the optimum configuration for your needs. Utilizing quick-change components extends the system life and allows for reduced down time. The major components change out in 10 minutes or less.
If you are looking to take your chopping operation to the next level, the Patriot™ Chop/Wetout System is the best move you can make.
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This WOLFANGEL® unit was conceived for the processing of low viscose fluid plastics. In this case, a PU glue had to be dosed for the glueing of stone tiles. The processing pressure is about 100 bar as the glue has to go through a 7,5 m long material hose before being delivered to the processing head with a capacity of 5 kg/min. Due to the short pot life, the material cannot be heated for the reduction of the viscosity.
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This WOLFANGEL® unit was conceived for the vacuum infusion process, where, at the beginning of the process, a great amount of material is required. The capacity is 50 kg/min. Resin, catalyst and accelerator (or inhibitor) are delivered by 3 material pumps. The particular advantage of this plant is that it can process preaccelerated resin. The reaction process of the resin system can be adjusted to an optimum to the temperatures of the environment so that the possibilities of adjustment are improved compared to a preaccelerated system. This concept can also be used for epoxy dosing units.
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The M.V.P. Patriot™ High Output System offers a positive displacement pump design that delivers highly accurate ratio control of ±0.1%.
The secret to Patriot’s unprecedented precision is the unique pumping system. Patriot™ is a versatile pumping system that addresses many of the problems experienced in composites application.
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Resin spray-up is one of the first steps in the mechanisation of laminate transformation in the thermoset industry. Productivity improvements can be quite spectacular. Around 60% workforce savings can be reached through an efficient resin spray-up. Moreover, low pressure techniques with head mix and the latest nozzle technologies are particularly operator- and environmental-friendly.
Matrasur Composites offers a large panel of machines specially adapted for this application, covering most part sizes and compatible with all resins today.
At the heart of our range is the latest spray-up gun on the market. It is a needleless gun with head mix, versatile for all applications: not only resin but also gelcoat and fibreglass & resin spray-up.
A wide range of accessories (read-out systems, alarms, heaters, screens, etc) complement our machine range and help industrials achieve the best possible productivity.
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Patriot pumping system - M.V.P. Advanced Design Group developed a revolutionary new system to meet the demands of increased precision. The Patriot is a versatile pumping system that addresses many of the problems currently experienced in production control. During testing the Patriot proved an catalyst to resin variance of less than 1%.
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The RTM process is a low-pressure injection process for the processing of fluid plastics (UP,EP,VE etc.) in connection with inserts of reinforcement fibres. The typical injection pressure is between 3 and 10 bar. The simplest configuration for an RTM production consists of a closed tool and an injection plant. Due to their reliability and robustness, piston pumps are used by us for the delivery and the dosing of resin and catalyst. The mixing of the two components is effected by a static flow mixer.
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Simultaneous resin & fibreglass spray-up is nowadays employed in a great variety of applications.
Matrasur Composites proposes a series of spray-up machines which cover a wide flow rate range, from small complex parts to large parts.
These machines can be equipped with 6 different spray-up guns and 4 different fibre choppers.
Contact us in order to determine together the chopper unit that adapts the best to your application. Rollers and other accessories complement our chopper systems.
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Materials remain separate until injected into static mixer.
The patented Graco PD44 Valve features balanced inlet/outlet spool assemblies that do not displace
material while shifting from the reload to the dispense position. This allows pressure feeding of the
"A" and "B" components up to 1200 psi during reloading while isolating the materials from the mixer
inlet. Upon shifting to the dispense position, an accurate volume of "A" and "B" components
is injected into the disposable mixer inlet by rod displacement metering technology
Reload
Spools shift to the right
- Material feed inlets are opened
- Materials are transferred into the metering chambers
by a pressurized feed system
- Outlet ports are blocked
- Metering rods are retracted to a precise position determining
the volume of each material
Shift
The balanced spool assemblies shift to the dispense position
- Material path to the mixer inlet is opened
- Material feed inlet ports are blocked
- Metering rods remain in the retracted position
Dispense
Metering rods drive down
- A and B materials are simultaneously dispensed from the metering
chamber into the disposable mixer
- A and B materials are dispensed at the predetermined volume ratio.
Upon completion of the dispense stroke, the metering rod
and spool assemblies shift back to the reload position
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For Applying:
epoxy resins
polyurethane resins
silicones
adhesives
Advantages:
-Smooth adjustable mixing ratio
-Exact volume and mixing ratio, no loss of material
-Optimum of industrial hygiene
-Avoid hazardous waste
-High precision dosing system
-Saving of time
-Easy to operate
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Technical Data:
-Steel frame, zink plated
-Rollers
-Balancer
-Mixing block
-Pneumatic control
-Stainless steel piston pump
-Swivel boom made out of stainless steel
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