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Mikropor VT/MB dryers are the industry leading non-cycling refrigerated dryer for compressed air. VT Refrigerated Air Dryers are designed for European market requirements. MB Refrigerated Air Dryers are designed for the North American market requirements.
With over 25 years of use around the world, Mikropor dryers have proven to be easy to maintain and very durable. With leading refrigeration components, the unique Mono-Bloc heat exchanger and environmentally friendly refrigerants, MB & VT dryers consistently deliver 38° F dewpoint.
FULL RANGE: Mikropor offers a variety of VT/MB dryers - equipped with the Mono-Block Heat Exchanger - to meet a full range of capacity and power requirements.
VT/MB dryers feature the high-performance, industrial strength, Mono-Block Heat Exchanger - the world's most unique and proven design that guarantees consistent dewpoint performance at 0-100% capacity.
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Compressed air systems for commercial vehicles have to be protected against internal corrosion - and also against freezing under extreme climatic conditions - so as to maintain their functional reliability. The air dryer extracts the humidity contained in the ambient air from the compressed air; oil and impurities are separated via a filter integrated in the filter cartridge. MAHLE air dryers provide reliable protection against disturbances and premature wear of the entire compressed air system.
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Drying Systems - LFT/LFE/LFA Series
Ultra Air Heatless Regenerative Dryers delivers a -40 F PDP, a dewpoint lower than that required by the Instrument Society of America. In colder climates, weather can negatively affect productivity by literally freezing and completely blocking outdoor air lines. Instrument air requires a quality of air that only a Regenerative type dryer can deliver. Therefore, whenever lower dewpoints are required for outdoor piping, instrument air, process air or gas drying, the Ultra Air Regenerative Dryings are the perfect solution.
Features:
Generous quantities of activated alumina desiccant
Centrally mounted pressure gauge and relief valves on each tower
ASME inspected and stamped and CRN registered pressure vessels (100 CFM and above)
Purge air mufflers to reduce exhaust noise
115-160, NEMA 4x electrical
Repressurization of regenerating tower before it goes on drying cycle to prevent desiccant dusting.
-40º F pressure dewpoint (lower dewpoint available)
Control air filter
Low pressure drops (3PSID maximum)
Fail safe mode
Dryer sequence lights
Reliable and proven inlet air control valves and purge valves assure years of reliable shifting of towers and proper dryer operation (Lifetime Warranty) LF Series 25-620 CFM.
1 year warranty
NEMA 4x
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A full range of compressed air dryers including refrigeration and desiccant modular and twin tower dryers.
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Compressed air is an important provider of energy for industry; what is often overlooked however is the need to provide quality treatment for this air. Compressed air contains condensate which, when cooled, will turn into water, causing extensive damage to both the compressed air network and the finished product itself.
WDRD refrigeration dryers actively remove this condensate to achieve near perfectly dry compressed air. The benefits are notable: less system downtime, reduced costs and maintenance, and an improved finished product. WDRD, thanks to its PlusPack heat exchanger (patent pending) and the most compact dimensions on the market, will prove a major asset in your factory.
* "Plug & Play" Design for Easy Installation and Operation
(WDRD10 - WDRD125)
* Small Space Saving Design
* Oversized Demister Separator Resulting in Excellent Liquid
Removal Over all Operating Conditions
* Low Pressure Differential Across The Dryer (1.45 PSIG Average)
* Environmentally Friendly Refrigerant
* Oversized Condenser to Operate in Ambients to 122°F (50°C)
* All Models Incorporate a Dewpoint Indicator
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Air Dryer for Commercial Vehicles
Trucks installed with air-brakes apply the brake using compressed air supplied from the compressor, although the water content of the compressed air can cause rust and/or freezing in any equipment in the air brake system, leading to malfunctioning of the vehicles. The air dryer acts to remove any water content from the compressed air and delivers dried air into the air brake system. Nabtesco's air dryers have been adopted by all the heavy-duty truck manufacturers in Japan.
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Refrigerated Air Dryer: IDFB, IDF
IDF refrigerated air dryer series, in compliance with the Montreal Protocol Regulations, uses refrigerants R134a and R407C to prevent any damage to the earth's ozone layer. (Medium size series use R22). Series IDF can accommodate an inlet temperature of 40°C. System efficiency is improved by using a high performance heat exchanger.
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Aquasorb A-30B/Bp is a sorption dehumidifier that condenses out the moisture. The chassis is made of stainless steel, which is especially important in condensing units. The rotor is, as always, washable, all energy is accumulated in the dry air. Aquasorb operates at dew-points below 0°C.
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The operation of compressed air systems with conventional adsorption dryers suffers from system-related pressure drop. This deficiency needs to be compensated via an increased compressor performance, this requiring a higher energy demand.
Cold-regenerated DRYPOINT® AC adsorption dryers offer a convincing solution to the problem:
BEKO has developed an adsorption dryer which limits the pressure drop to an average of only 0.25 bar, including the pre- and final filters.- Compared with conventional constructions, this represents an improvement of over 50%.
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BD : "The industry benchmark for desiccant dryers"
Incorporating unique, patented technological innovations and extra energy-saving options, Atlas Copco's BD desiccant dryers provide you with the clean, dry air you are in need of to expand the life of your equipment and ensure the quality of your end product.
- Dry air at any time
- Supreme energy efficiency
- Easy installation, Complete design, Plug & Play
- Advanced Control & Monitoring Solutions
- The Reliable choice
- Proven Peace of Mind
- Built for Endurance
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Ingersoll Rand’s heatless desiccant dryers deliver superior compressed air quality at a constant -40°F to -100°F (-40°C to -70°C) pressure dew point. Our heatless dryers are simple to operate, dependable and very economical.
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Champion Dessicant Dryers
CDT Series
Heatless Desiccant Compressed Air Dryers For pressure dew points of +38°F to -100°F, (+3°C to -73°C)
Basic Controller:
* The basic controller presents a traditional heatless drying
system.
* Using a simple timer based controller, it offers a reliable
fixed cycle operation.
* Automatic time controlled bed regeneration cycles offer
consistent performance.
* The controller LEDs reflect: power on, left tower drying,
right tower drying.
Standard Controller Features:
* Four dew point selections
* State-of-the-art Controller
* Purge Optimizer
* Programable shut-down capabilities
* Dew point performance per ISO 8573.1
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BD : "The industry benchmark for desiccant dryers"
Incorporating unique, patented technological innovations and extra energy-saving options, Atlas Copco's BD desiccant dryers provide you with the clean, dry air you are in need of to expand the life of your equipment and ensure the quality of your end product.
- Dry air at any time
- Supreme energy efficiency
- Easy installation, Complete design, Plug & Play
- Advanced Control & Monitoring Solutions
- The Reliable choice
- Proven Peace of Mind
- Built for Endurance
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Benefits:
- extremely small total height
- easily compatible with CLEARPOINT® filters
- top-grade design
- all functional components are built-in and well protected inside the housing
- guaranteed drying, as humidity is removed in any case
- no alteration of the usual compressed air composition
- low purge air demand
- service-free, as there are no wearing parts in the dryer (merely the regular change of the filter elements is required)
- no ecologically undesirable drying agents
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Clean and dry compressed air: it is vital to power up your busy production environment. Containing moisture, aerosols and dirt particles, untreated compressed air poses a substantial risk as it can damage your air system and end product.
Incorporating unique, patented technological innovations and extra energy-saving options, Atlas Copco's FD refrigerant dryers provide you with the clean, dry air you are in need of to expand the life of your equipment and ensure the quality of your end product.
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- Reliable operation with standard components tested for continuous service.
- The compact dryer can be installed on the fl oor (fl oor mounted kit as standard).
- The inlet prefi lter FMM and the outlet postfi lter FPRE, have to be mounted on the air distribution line. The fi lters are included but not pre-mounted.
Technical Info
- Capacities from 1917 up to 7800 l/1’ at 7 bar.
- Standard dew point -40°C.
- Max. working pressure 16 bar.
- Working pressure range 4 - 16 bar.
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Xebec's line of adsorption dryers makes it easy to comply with evolving energy conservation requirements. A base model design supported by three progressive upgrades makes ADX Solutions a smart investment that pays off in world class performance and long-term peace of mind.
DESIGNED TO MEET ENERGY CONSERVATION NEEDS TODAY
Xebec's common platform design allows any dryer to be upgraded to the most efficient model available while maintaining the same outlet flow. Select a low cost Heatless model today and upgrade to an energy efficient Vacuum Regenerated Dryer tomorrow.
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Solid performance
_Steady pressure dew point
_No freezing of condensed moisture
_No chance of moisture entering the compressed air system.
Simple reliability
_Quality components, generously sized
_Simple and proven design
_Effective control system (hot gas bypass).
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As quality air from an oil-free air compressor is the requirement for your application, so dry air is equally desirable. For a quality end product and reliable production process Atlas Copco offers the unique range of MD adsorption dryers, specially designed to work with proven oil-free air Z-compressors.
Clean, oil-free, dry air
A reliable production process
A quality end product
Easy installation, delivered complete with piping to reduce costs
No loss of compressed air
Oil-free air condensate
Safeguarding the compressed air net
Oil-free Z-compressor / MD dryer - a proven and reliable combination
A cost-effective design
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Technology : Adsorption Dryers.
Operating principle: Designed for extracting humidity from compressed air, these dryers consist of aluminium columns each of which contains two twin chambers filled with a desiccant agent which dries the compressed air crossing over it. When a chamber is in service (drying phase), the other is in regeneration mode.
Flow rates treated:
From 40 m3/h to 2040 m3/h
Values given for a pressure of 7 bar and aspiration at 1 bar and at 20°C.
Pressure Dew point:
- 40°C as standard (SM and SMH models)
- 20°C optional (SM230 to SM1200 models only)
- 70°C optional (SM and SMH models)
Standard equipment:
High resistance extruded aluminium construction. Humidity indicator for monitoring the quality of air supplied. Fast re-pressurisation valve providing easy commutation and improving reliability.
Regeneration method: By pressure variation (SM models) and temperature variation (SMH models): the saturated desiccant agent is regenerated using a small quantity of the treated compressed air (SM models) with an additional heat contribution through heating elements (SMH models only). The dilatation of that warm air which is changed from the circuit pressure to atmospheric pressure provides the means for extracting the humidity absorbed by the desiccant agent and thus for regenerating it. The heating elements (SMH models only) provide the means for significantly reducing the quantity of dry air used and at the same time the dryer's operating cost.
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Technology: Adsorption Dryers.
Operating principle: Designed for extracting humidity from compressed air, these dryers consist of aluminium columns each of which contains two twin chambers filled with a desiccant agent which dries the compressed air crossing over it. When a chamber is in service (drying phase), the other is in regeneration mode.
Flow rates treated:
From 5.1 m3/h to 34 m3/h
Pressure Dew point:
- 40°C as standard
- 70°C optional
Standard equipment:
Integral high efficiency oil removal SCH filter and 2-in-1 type cartridge (consisting of SCR anti-particle filter and desiccant).
Electronic display with operating condition by LED and audible alarm. Condensates removal by integral pipes.
Corrosion-resistant protection by epoxy painting and alocrom treatment.
Regeneration method:
By pressure variation: a small quantity of the treated compressed air is taken to regenerate the saturated desiccant agent. The dilatation of that air which changes from the circuit pressure to atmospheric pressure provides the means for extracting the humidity absorbed by the desiccant and thus for regenerating it. The humidity is then dispersed into the atmosphere through the exhaust silencers.
Key points: Installation at the point of use: supply of dry air right where it is needed. Easy installation, small dimensions and reduced noise level. Fast, simple maintenance.
Applications:
Suitable for all users wanting to obtain dry compressed air for a specific application, thus avoiding unnecessary and costly full treatment of the whole of the air network.
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* Atmospheric Dew Points as Low as -100°F
* No Electrical Connection Necessary
* Twin Units Available for Double Service Life
* Color change of the Desiccant provides an instant status of the Compressed Air System
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S u n s e p use diffusion prinziple for drying air, by a polymere microfibre hollow membrane. The sunsep-w can ensure a dewpoint up to -40°C. Outlet dewpoint depends on the inlet dewpoint temperature.
Type max. capacity Weight Microfilter (Prefilter)
Sunsep at 8 bar a without prefilter
(l/min) (kg) SWC M04-70 030 0,05 G 2 XP
SWC M08-100 70 0,26 G 2 XP
SWC M15-100 120 0,27 G 2 XP
SWC 01-150 200 0,39 G 2 XP
SWC 02-250 300 0,69 G 2 XP
SWC 02-200 400 0,45 G 2 XP
SWC 03-250 450 0,71 G 2 XP
SWB 01-100 200 0,22 G 2 XP
SWB 01-200 200 0,26 G 2 Xp
SWB 05-100 800 0,66 G 3 XP
SWF M06-400 025 0,12 G 2 XP
The regeneration air requirement quantity is 15-18%. Flow rate as well as the regeneration air requirement are dependent on the operating pressure, inlet temperature and the dew-point of the compressed air. The maximum permissible operating pressure is 8.5 bar min/max compressed air and ambient temperature: -20°C/55°C. Higher operating pressures available on request.
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BD : "The industry benchmark for desiccant dryers"
Incorporating unique, patented technological innovations and extra energy-saving options, Atlas Copco's BD desiccant dryers provide you with the clean, dry air you are in need of to expand the life of your equipment and ensure the quality of your end product.
Dry air at any time
Supreme energy efficiency
Easy installation, Complete design, Plug & Play
Advanced Control & Monitoring Solutions
The Reliable choice
Proven Peace of Mind
Built for Endurance
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Moisture and dust that are naturally present in air can lead to premature deterioration of your pneumatic equipment, and increase the risk of product spoilage.
The DB adsorption dryer range guarantee delivery of dry, clean air that will satisfy even the most sensitive applications.
It’s a global solution for any demanding air treatment.
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Clean Air System
- Removes water vapor at the point of use
- Desiccant changes color when it needs to be change or recharged
- Outlet screen keeps desiccant particles out of tools
- Oil Removal filter removes 99.9 % of all oil aerosols
- Easy Maintenance
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BOSSMAN Heatless dryers unique features
Supplied as a complete unit, which is ready for use.
Low initial cost. The heatless method contributes to low maintenance and is most reliable.
They are self-regenerative and produce low levels of noise.
The specially designed digital electronic control for the variable cycle of adsorption dryer allows automatic switching off of the regeneration air.
This resulting in a lower cost expenditure.
The specially designed high -efficiency dryers can be used in all
applications,and the regeneration air flow can be adjusted to suit the
particular operating conditions.Therefore running cost reduced
The specially mixed adsorption medium ensures a longer life to the unit.
Fully automatic systems work continuously gives uninterrupted airflow.
It requires only 230V,AC power supply to operate the system.
Even if power fails it giving uninterrupted air flow.
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Legendary CHA Series Heat-Les™ Dryers (1,800-12,100 scfm)
CHA Series Heat-Les™ desiccant compressed air dryer is the most reliable, energy efficient, large-flow heatless dryer available. Standard designs are offered for flows ranging from 1,800 to 12,100 scfm, pressures from 60 to 150 psig, and pressure dew points of -40°F to -100°F. Other sizes and pressures are available upon request. These dryers can be used in continuous or intermittent service, downstream of oil lubricated or oil-free compressors, and are compatible with corrosive, toxic or explosive environments. Every unit we build incorporates our AMLOC® energy management system to assure long component life cycles and maximum energy savings.
Simple design with few moving parts for economical first cost and dependable operation.
Legendary Century Series control valves feature stainless steel internal parts designed specifically for desiccant dryer service and tested to 1,000,000 cycles, bubble-tight.
Patented AMLOC® Energy Management System for maximum energy savings.
Advanced Dryer Control System (ADC) includes a functioning schematic for easy reference to system operation.
Down-flow drying extends desiccant life 5 to 7 years and prevents desiccant attrition during upset (fluidization) conditions.
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ADX Solutions - VRA - Vacuum Regenerated Air Dryer
Features:
* TSA fixed 8-hour cycle (energy saving variable cycle AutoDew available as option)
* Extensive range of flow capacities from 167 to 17,000 Nm³
* Zero purge loss
* Optimised activated alumina and silica gel layered desiccant bed
* Electric heater and centrifugal vacuum blower at 380/460/600V
* Pressure range 4 to 11 bar g (higher pressure operation available)
* Standard dew point -40°C PDP (-70°C and -20°C PDP available as options)
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SECCANT Regeneration Dryer - Safe and Low Maintenance Drying of Air and Gases
High Pressure Dryer SECCANT
SECCANTReasons for drying compressed air and gases
Compressed air and gases contain moisture and other contaminants that, if not removed from the air stream, may cause serious damage to the compressor system, tools and test pieces. Costly repairs and maintenance can result from accumulated corrosion, icing and dirt. The development of a failsafe, cost effective regeneration dryer for operating pressures of up to 350 bar / 5000 psig is an answer to the rising demand for dry and clean high pressure compressed air and gases.
How high pressure dryers work
Drying of the air and gas stream is achieved through adsorption. The molecular sieve with very large surface area accumulates water molecules from the gas stream. This process is reversible, that is, molecular sieve saturated with water molecules can be regenerated by a desorption process. Regeneration is achieved using a partial stream (maximum 5%) of the already dried medium. The low requirement of air for regeneration is due to the large difference in pressure between the between the operating pressure of 90-350 bar / 1300-5000 psig and the regeneration pressure, which corresponds to atmospheric pressure of 1 bar / 14.5 psi absolute. The regenerating air is channelled through the saturated molecular sieve and regenerates the adsorber by means of the partial decrease in line pressure.
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