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Compressed air filters as well as sterile air and liquid filters and filter elements are available now.
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Flow rates:From 36 m3/h to 3,600 m3/h (flow rates shown @ 7 bar)
Maximum service pressure:16 bar
Filter connection: BSP (NPT optional)
Innovative design : The SC range of compressed air filters was designed to meet current and future requirements as regards compressed air quality. The aerodynamic technology used provided the means to optimise the flow trajectory in the filter body and the filtering element. This technological development provides the means for significantly reducing pressure losses but also for using the whole of the filtering surface. The reason for this is simple: it is by optimising the flow trajectories that system operating costs can be reduced.
The SC range is available in 5 levels:
1. SCF grade: High efficiency general protection,
2. SCH grade: High efficiency oil removal,
3. SCR grade: General Purpose Dust Filtration,
4. SCHR grade: High efficiency Dust Filtration,
5. SCC grade: Elimination of oil odours and vapours.
Standard equipment: Alochrome and dry powder epoxy coating for total corrosion prevention protection. Compact design of the aluminium filter body and element for a smaller, more compact and lighter filter providing simple, fast and clean maintenance. Deep bled Pleating media type filtering element: filtering surface 4.5 times greater than that of a normal filtering element and an increased impurity retention capacity.Automatic drain.
Applications:
Suitable for all users wishing to obtain compressed air meeting the classes defined by standard ISO 8573.1:2001 (PARTICLES AND OIL section).SO 8573.1:2001
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High efficiency filter / regulator air set for the highest quality compressed air for instrument and control systems.
- Eliminates problems due to poor air quality.
- 100% water removal at line temperature.
- Solid particulate removal to 0.01 micron.
- Oil aerosol removal to 0.01 mg/m3
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Air Preparation
SMC’s air preparation (FRL) products offer a wide variety of filter, regulator, and lubricator combination units as well as ambient dryers, booster regulators, mist separators, and a wide range of accessories. Obtain energy savings, with higher flow rates and eight size options to ensure optimum performance for every application. Cleaner environment with small Micron Filtration as standard to meet every application need. Reduced downtime with simple assembly and maintenance. Integrate electronic pressure switches, lock out valves and "soft starts" for complete control over your pneumatic supply.
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Max. primary pressure: Metal bowl 18 Bar/255 PSI
Temperature: 0-60 oC
Water separation capacity: min 90 %
Effective bowl volume: Filter 45 cc
Lubricator 120 cc
Material: Housing: Zinc
Metal bowl: Zinc
Filterelement: Plastic
Top cover: Glassreinforced polyamid
Diaghragm: Chloroprenerubber with nylon reinforcement
Other parts: Brass, nitrile rubber
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Max. primary pressure: Transparant bowl 12 Bar/170 PSI
Metal bowl 18 Bar/255 PSI
Temperature: 0-60° C
Water separation capacity: min 90 %
Effective bowl volume: Filter: 20 cc
Lubricator: 45 cc
Material: Housing: Zinc
Transparent bowl: Polycarbonate
Metal bowl: Zinc
Filterelement: Plastic
Top cover: Glassreinforced Polyamid
Diaghragm: Chloroprenerubber with nylon reinforcement
Other parts: Brass, nitrile rubbe
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Norgren carries a complete range of air preparation products to fit any application. The most recent addition is the Excelon Pro, a no tools required, light weight FRL. Visit www.norgren.com/excelonpro for more information. All accessories are also available.
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A range extended for the air conditioning:
Complete unit FRL, governor automatically-controlled, filters, membrane drier, pressurization progressive, gate valve. Flow from 150 to 10.500 possible Nl/min.
Many accessories for all applications
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Type FRCLM Series Combined Filter-Regulator-Lubricator Modular Unit (Assembled)
500 - 2800 l/min @ 7 bar
These fully assembled units comprise a conventional combined filter- regulator and lubricator (FRL) in modular configuration.
FEATURES
- Manual filter drain fitted as standard
- Auto drain option
- Push-to-lock non rising regulator control knob
- Constant lubricator oil flow & very low pick-up pressure
- Rugged metal bowl guards
TECHNICAL SPECIFICATIONS
- Medium: Compressed air
- Temperature Range: -10ºC to 60ºC
- Pressure range
- Standard: Input 0.5 to 10 bar
- Output 0.5 to 10 bar
- Options: 0.2 to 2 bar
0.2 to 4 bar
0.5 to 7 bar
- Filtration
- Standard: 40 µm
- Options: 5, 25, 50, 100 µm
- Max Input Pressure: 10 bar
- Gauge Ports: G1/8 (Two)
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FRL's - 50 Series
High flow capacity FRL line - Filters, Regulators and Lubricators.
Features:
High Flow
High Pressure
T Handle Adjustment Regulator
Pilot Regulators to 2-1/2 NPT
Rugged Design
Metal Bowls with Sight Glass
1/4 to 1-1/2 NPT Size Range
Assemblies Available
FRL's - FlexiBlok FRL 14/22/32/42 Series
The Numatics 14, 22, 32, and 42 Series FlexiBlok¨ line is a series of high performance air preparation products. Introduced in 1997, the FlexiBlok¨ line is made from sturdy but light weight aluminum; perfect for applications such as robotic arms which cannot afford extra weight and less expensive to ship than zinc. The block head design with integrated mounting holes eliminates costly mounting plates and adapters, making the product easier to use and install. Private labeling is easy thanks to the special templates which snap securely in the front and back of the heads. These templates can be customized with names and/or logos; perfect for OEM applications.
The 14,22,32 series conforms to ISO 1179-1 and 228-1 requirements.
The 42 series will soon also conform to these requirements.
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THREE-UNIT CLOSE NIPPLED COMBINATION
14A Miniature Series
FEATURES:
Unique Deflector Plate Ensuring Maximum Water & Dirt Separation
Solid Control Piston with Lip Seal for Extended Life
Non-Rising Adjusting Knob
Proportional Oil Delivery Over a Wide Range of Air Flows
Generates Oil Particles of 5 Micron or Smaller Downstream to Lubricate Systems Having Complex Piping Arrangements
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After compressing the air, the concentration of particles and moisture increases. This creates an abrasive mixture that can cause extensive damage.
Instruments and tools can malfunction, spray painting and breathing air can be rendered unusable, maintenance costs will increase and products will be spoiled.
The range of Atlas Copco's DD - PD - DDp and QD filters, when used in the correct combinations, will provide high quality air from 9 to 7200 l/s at nominal working conditions.
DD range:
Coalescing and particulate filters for general purpose protection, removing liquid water and oil aerosol to 0.1 mg/m (0.1 ppm) and particles down to 1 micron.
DDp range:
Particulate filters for dust protection, removing particles down to 1 micron.
PD range:
High efficiency coalescing and particulate filters, removing liquid water, oil aerosol to 0.01 mg/m (0.01 ppm) and particles down to 0.01 micron.
QD range:
Active carbon filter for removal of oil vapours and hydrocarbon odours with a maximum remaining oil content of 0.003 mg/m (0.003 ppm) to be installed after a PD filter.
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The network filters are one of the most important part for the protection of your air treatment equipment and the filtration of oil vapor and residual dust contained in compressed air.
By using network filters, a total quality is guaranteed from the beginning of compressed air production. You don’t need specific protection for your downstream production equipment
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Compressed Air Filter
BOSSMAN filters unique benefits
Filtration of oil, water aerosols, dust and dirt particles to 0.01 micron, the best achievable in industry.
A constant efficiency of 99.99999% at 0.01 micron unaffected by liquid particle contaminations.
Versatile range of simple installation housings featuring good dynamics in Carbon steel, Stainless steel and aluminium with accessories like Service life indicator, Differential Gauge supplied at no extra cost.
One year unique unlimited warranty on elements with Prefilter-Finefilter combination.
Seven year warranty on housings against design, material and workmanship.
A negligible pressure loss with high dirt holding capacities make it possible to have a smaller filter.
Filter systems available for solving conventional and demanding filtration problems in the industries like Pharmaceuticals, Breweries, Electronics, Space, Nuclear energy food processing,Fertilizer and General Engineering Industries.
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Fisher Controls, Regulator Division is requesting the return of regulators per the July 10, 2007 IMPORTANT SAFETY NOTICE--REGULATOR RETURN. The regulators to be returned are the Type/Series HSR, 67C, 67CR, 67CF, 67CFR, and R622.
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General Description
316 stainless steel for the offshore, food, pharmaceutical and allied industries. A combination unit for filtration and pressure regulation of compressed air for use in these industries.
- 316 Stainless steel throughout. Large flow paths minimise pressure drop. Integral mounting holes.
- Tagging facility built in.
- Filter Unit
Operating Fluids:
- Gases
Filtered lubricated or non-lubricated air, inert gas, sweet (natural) gases. Sour gas option available
- Liquids
Low pressure hydraulic, mineral oil or water.
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The Kavair series of Air Line Equipment incorporates a wide range of standard products such as filters, regulators, lubricators and modular combination units. These products are complemented by ancillary equipment including soft start valves, external autodrain units and condensate valves.
Type F Series Standard Filter
G1/4 G3/8 G1/2
800 - 3500 l/min @ 6 bar
These conventional filters can be used individually or in conjunction with combination air preparation units (FRLs).
Type R Series Regulator
G1/4 G3/8 G1/2
600 - 4000 l/min @ 6 bar
These conventional pressure regulators can be used individually or in conjunction with combination air preparation units (FRLs).
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Filter/Regulator Products
B08
Features
• Space-Saving Integral Filter / Regulator Design
• Unique Flush-mounted Pressure Gauge Available
• Balanced Valve Design
• Modern Design and Appearance
• Light Weight
• High Flow Capacities
• Quick-Disconnect Bowl / Bowl Guard
B12
Features
• Space Saving Package Offers Both Filter and
Regulator Features for Optimal Performance
• Excellent Water Removal Efficiency
• Rolling Diaphragm for Extended Life
• Removable Non-rising Knob for Tamper Resistance
• Quick Response, and Accurate Pressure Regulation
Regardless of Changing Flow or Inlet Pressure
• 5 Micron Standard
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New developments and improvements are constantly being made to increase the use of this clean burning, efficient fuel. Natural gas comes from underground, and thousands of kilometres of pipeline exists in Europe to transport the gas. Compressor stations located along the length of pipeline move the gas from the wellhead to consumer distribution points.
However, the raw gas from the ground requires processing and refining before it is ready fro use. The installation of Parker filters makes it possible to improve process efficiency and provide optimal process protection. The rigid, graded-density structure of Parker filter products efficiency removes solids and conaminants that would quickly plug competitive filters.
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DHA Series and CDA Series Heat-Les™ Dryers (60-1,600 scfm)
Critical applications and hostile environments challenge common industrial dryer designs. DHA Series (-40°F) and CDA Series (-100°F) dryers deliver unrivaled performance and reliability through standard and customized orientations. Pre-configured dryer packages range from a basic fixed-cycle unit to a high pressure, corrosion-resistant model. Every unit we build incorporates our AMLOC® energy management system to assure long component life cycles and maximum energy savings
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CNG Series
Single Tower Natural Gas Dryers
CNG Series adsorbers are single tower dryers designed to remove water vapor from Compressed Natural Gas in small to medium gas flow rates. Located at the inlet of the booster compressor, our unique binderless molecular sieve insures dry, pipeline quality gas (-80°F dew point or better) with minimal odorant fading.
Mobile, stationary and contracted regeneration packages available.
Single tower adsorption towers are an economical alternative to twin tower drying systems in CNG vehicular fueling stations which see intermittent or small gas flow rates (up to 300 scfm).
Down-flow design minimizes fluidization of the adsorbent insuring maximum life.
Optional Moisture Monitor & Alarm package for early performance degradation alert.
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KZP Series
Blower Purge Desiccant Air Dryers
(500 - 4,300 scfm)
KZP Series, Blower Purge Desiccant Dryers are 100% efficient at delivering full supply-side compressor capacity. As compressed air generation tends to be the most costly utility within a facility, KZP Series users benefit from the ability to purchase a less expensive air compressor and a 20% reduction in air compressor energy consumption. Eliminate purge air loss to align supply-side equipment with demand-side requirements to optimize your air system.
* Ambient air used for regeneration - no process gas lost to purge
* Quality process control valves provide dependable operation
* Optional Energy Management System for maximum energy savings
* Pre-mounted prefilter and afterfilter (other mounting options are available: duplex, block and bypass valves)
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A philosophy of quality manufacturing and innovative design has made Kemp a leader in engineered solutions for air, gas and liquid drying/separation. Let us put our 130 years of engineering and manufacturing experience to work for your engineered application.
The quality and dependability built into Kemp custom engineered equipment is backed by a local factory trained service network and our experienced factory customer service team.
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FSX SOLUTIONS - Engineered Flanged Filters
Features:
* Coalescing, particulate and hydrocarbon filtration
* Standard flows up to 17,000 SCFM
* Standard flanged connections from 2" to 12"
* Standard and customized models available
* ASME and CRN
Standard models:
* 2" to 12" flanged connections
* Free Standing XZ Series or Inline XT Series Filter
* Stainless steel internal parts for maintenance-free operation
* Differential pressure indicator
* Corrosion allowance
* Automatic Float Drain
Customized models:
* Larger flows/higher pressures
* Stainless steel construction
* Vacuum applications
* Electronic drains
* Activated carbon tower
* Certifications:
Lloyd's Register, ABS, CNR, CPV
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AFW large capacity compressed air filters and centrifugal water separators ensure high quality compressed air, which is essential to pneumatic and automation systems. Correct air preparation minimizes component failure, increases the operating life of equipment and reduces energy consumption. Filters and separators are suitable for use with mineral and synthetic oils, plus oil-free compressed air applications. Depending on the model, flow capacities are available from 475 to 16100 CFM.
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Remove bulk water from your compressed air or gas system
Bulk water, which exists in air or compressed gas systems, causes corrosion of piping, damage to valves, cylinders, pneumatic tools and machinery, and reduces the effectiveness of aftercoolers/heat exchangers. Over 99% of bulk water can be easily and economically removed by installing a type XWS Water Separator. Your compressed air and gas system will operate much more efficiently with reduced downtime and maintenance costs. This upgrade will also improve the effectiveness of aftercoolers, refrigerant dryers, filters and other downstream equipment.
Options:
* Automatic float drain
* External electronic drain
* High pressure versions
* Stainless steel construction
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Legendary CHA Series Heat-Les™ Dryers (1,800-12,100 scfm)
CHA Series Heat-Les™ desiccant compressed air dryer is the most reliable, energy efficient, large-flow heatless dryer available. Standard designs are offered for flows ranging from 1,800 to 12,100 scfm, pressures from 60 to 150 psig, and pressure dew points of -40°F to -100°F. Other sizes and pressures are available upon request. These dryers can be used in continuous or intermittent service, downstream of oil lubricated or oil-free compressors, and are compatible with corrosive, toxic or explosive environments. Every unit we build incorporates our AMLOC® energy management system to assure long component life cycles and maximum energy savings.
Simple design with few moving parts for economical first cost and dependable operation.
Legendary Century Series control valves feature stainless steel internal parts designed specifically for desiccant dryer service and tested to 1,000,000 cycles, bubble-tight.
Patented AMLOC® Energy Management System for maximum energy savings.
Advanced Dryer Control System (ADC) includes a functioning schematic for easy reference to system operation.
Down-flow drying extends desiccant life 5 to 7 years and prevents desiccant attrition during upset (fluidization) conditions.
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7000 Series ORIAD®
Internally Heated Desiccant Air Dryers
7000 Series ORIAD® Dryers incorporate our down-flow drying process and state-of-the-art design features unequaled in industry. Using approximately 2% process gas for purge, the ORIAD is the most energy efficient dryer on the market. The key to the ORIAD's energy efficiency is the unique arrangement of evenly spaced heaters within the desiccant bed that ensure complete, uniform heating. Designed for continuous or intermittent service, the ORIAD is also utilized in specialty gas drying such as carbon dioxide in breweries, nitrogen for chemical padding, and hydrogen drying.
* Energy costs are typically 80% less than heatless units and 70% to 80% less than other internal heat reactivated dryers
* Continuous pressure dew points -40°F to -100°F
* Quality components selected to ensure dependability and low life cycle costs
* Low purge requirements make the ORIAD the ideal dryer for installations where compressed air/gas is not expendable for regeneration
Designed from the ground up to serve as an Oil Refinery Instrument Air Dryer, performance and dependability are the benchmarks of the ORIAD design.
Contact Kemp to see how an ORIAD can be customized for your application.
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B3000
filter regulator, stainless steel throughout
5 and 50 µm, G1/8 - G1
outlet 0 - 3 / 50 bar, max. 6000 l/min
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Features
* High Flow Capacity
* Standard 5-micron filter
* No "yellow Metals" internal construction
* Epoxy coated finish
* Non-bleed design
* Integral Relief Valve
* Standard Gauge Port
* Filter Dripwell Drain Plug
* Standard Tapped Exhaust
* Soft Relief Seat
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