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To separate oil from the condensates produced by the lubricated compressors is an environmental need. The purifiers of condensates Atlas Copco recover all types of oily mixtures.
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Splitting plants are indispensable in their main area of application: compressed air systems. BEKOSPLIT® splitting plants clean up emulsified condensates which occur under unfavourable process conditions or with certain lubricant/compressor combinations. In addition to compressed-air condensate, BEKOSPLIT® is also suitable for treating other oil-containing industrial wastewaters: water-insoluble organic impurities oils, vegetable or animal fats and a large variety of solid contaminants can all be removed. Any heavy metals, dirt or paint particles present in the water are reliably adsorbed.
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Features:
Safeguards against oil leaking into the sewage system
Large oil overflow for clotted oils.
No oil backup into the filter
Two-fold filter monitoring: Integrated level
indicator and optical reference turbidity for
comparison of samples.
Optional fault message transmission to a control
system by an electrical alarm sensor on the level
indicator
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With the introduction of the OSM 500 and 900 oil-water separators, with the latest filter membrane technology, Atlas Copco offers a most cost effective, safe, environmentally friendly and simple system to handle condensate from oil-injected compressors, fully in compliance with governmental regulations.
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Res-Kem’s Condensate Polishers are high quality industrial systems. They are available in a wide range of self-contained packages configured in single, double and triple unit arrangements.
The white paper, "Condensate Polisher Savings of 23% Realized Through Value Engineering", shows how a value engineering team comprised of personnel from a well-known university, Res-Kem Corp (the equipment manufacturer), and a mechanical contractor yielded the best system for the money.
Standard features of a Res-Kem Sodium Cycle Condensate Polisherare as follows:
- All Stainless Steel Wetted Parts
- Flow Rates up to 710 gpm for single units
- ASME Code Stainless Steel Vessel Designed for 100 psig
- Factory Assembled Stainless Steel Butterfly and/or Aquamatic Valve Nest
- Stainless Steel Hub and Lateral Underdrain
- NEMA 4XFG Electrical Enclosure
- Outlet Water Sample Valve
- Automatic Backwash Flow Controller
- Separate Cold Water Connection for Regeneration Cycles
- High capacity, High Crosslinked Macroporous Cation Resin
- Raw Water Bypass Piping
- Factory, pre-assembled valve nest on each tank
Optional features are as follows:
- Allen Bradley PLC
- Differential Pressure Switch
- Flow Sensor
- Water Sample Cooler
- Manual Isolation Valves
- Skid Assembly
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It is globally recognised that condensate from oil-injected compressors is an oil-water emulsion, classified as oil residue and must not be drained into the sewage system nor into the environment. Legislation, worldwide, has become more and more stringent as to the disposal of this oily waste water.
With the introduction of the OSM 500 and 900 oil-water separators, with the latest filter membrane technology, Atlas Copco offers a most cost effective, safe, environmentally friendly and simple system to handle condensate from oil-injected compressors, fully in compliance with governmental regulations.
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Technology: The oil/water separators form an integral part of compressed air systems as they provide treatment of the condensate, a source of pollution for the environment. The separation of the oil and water in the condensate is provided through natural decanting and active carbon based filtration.
Residual oil content:From 5 to 25 mg/l
Models and Output: 7 models available to provide the optimum solution. Treatment up to 3,500 m3/h depending on the type of oil, service pressure and ambient conditions)
Maximum service pressure:16 bar
Standard equipment: 7 models available.
Corrosion resistant, polyethylene construction. From 2 to 4 inlets for multiple connections. Sampling device for visual comparison test and check on the water quality. Oil collection container.
Key points: Simple installation, use and maintenance.
Effective separation of the oil from the water thanks to a large-dimension expansion chamber. Extended service life of the active carbon filters thanks to the use of pre-filters.
Applications : Suitable for all users seeking a simple and effective condensates treatment solution to prevent any discharge of polluting oil into the environment.
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Condensate is a by-product of all compressors. This oil/water mixture also contains particulates and hydrocarbons, and is concentrated during the compression process. Federal and local regulations prohibit discharging this contaminated water into surface drains and municipal water systems. Special handling and disposing of condensate in large volumes can be quite expensive.
The Aquamat system removes the oil and contaminants from the water, reducing the amount of contaminated condensate, and significantly saving on the disposal costs.
Important features and advantages:
Saves about 90% of disposal costs
Pays for itself in a short period of time
Includes test kit to simplify water quality testing
Level sensor indicates filter contamination level allowing planned filter changes
Quick and easy filter changes
Multiple condensate inlet lines for up to four compressors (Models Aquamat 2 and up)
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