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Flex-Lag® Weld-On Ceramic
Eliminate the belt vibration and cleaner chatter often caused by ordinary weld-on lagging by installing Flex-Lag® Weld-OnCeramic Pulley Lagging. It features a new gutterless design with easily installed over-lapping segments. So the wide gaps between strips of conventional weld-on lagging products are eliminated.
Flex-Lag® Ceramic
When conventional rubber lagging fails to correct belt slippage, the solution is Flex-Lag® Ceramic Tile Lagging. Our Ceramic Tile Lagging features the highest coefficient of friction available in lagging materials - two to three times the friction of rubber in wet, muddy or dry conditions. |
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T Cleats
When required by special application needs, Tatch-A-Cleat® is available in four bondable cleat styles: T Cleats, V-Guides, Scoop Cleats and Flanges.
T Cleats are an efficient profile used to move material up inclines. The top of the cleat has a full radius, which gently transports the material to avoid bruising and marking of the product. The bottom edges taper, allowing for a smooth transition between belt and cleat. Also available in a heavy-duty configuration. These cleats offer greater carrying capacity for heavier objects.
Scoop Cleats
When required by special application needs, Tatch-A-Cleat® is available in four bondable cleat styles: T Cleats, V-Guides, Scoop Cleats and Flanges.
Unlike the T Cleat, which has an upright that is perpendicular to the base, the upright of the Scoop Cleat is at a 60° angle to the base. When operating on an incline, this allows the Scoop Cleat to gently cradle the product up a more aggressive incline. It also helps to prevent the product from rolling back over the top of the cleat.
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- for light duty belts
Self-Lock Fasteners
MR Fasteners
Rivet Fasteners
Flexible PVC & PU Lacing
Flexible Steel Fasteners
Carded Hook Fasteners
- for heavy duty belts
Superscrew Lacing
Rivet Fasteners
MS Fasteners
Bolt Plate Fasteners
RV6 Fasteners
2000 Series
Titan Series Fasteners
Rip Repair Fasteners
Optima & Record Fasteners
- for agricultural belts
T05 Fasteners
Carded Hook Fasteners
MS25 Fasteners
Rivet Fasteners
Self-Lock Fasteners
Flexible Steel Fasteners |
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The F-Series is ideal for mining operations where a machine-applied, narrow-looped staple splice is preferred. All stainless steel construction makes the F-Series a long-wearing solution for tough underground mining environments.
Patented built-in belt stops ensure accurate fastener installation. Narrow flat loop fasteners help extend hinge pin life, while beveled edges and deep, recessed staple pockets provide a smooth profile and a smooth transition for belt cleaners.
F-Series works with maximum operating tensions of up to 800 P.I.W. (140kN/m). It will work with belt thickness range of 7/32" to 9/16" (6mm to 14mm). Recommended minimum pulley diameter is 9" to 12" (225mm to 300mm). |
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Fastener with pre mounted staples for light duty belts 1.5 to 6.4 mm thick.
Material:
Non magnetic stainless steel or galvanized steel.
Installation:
By using a hammer tool.
Packaging:
Standard boxes each containing complete 4 splices (8 strips + 8 hinge cables + 8 washers) for belt width from 300 mm to 1,500 mm in one piece. |
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CBS
The CBS is a mechanical switch which detects and prevents belt misalignment on conveyors. It reacts to the tilt caused by the misaligned belt. The CBS comes with 2 outputs - 15° and 30° - which trigger a first step alarm and a stop. The sensors are connected to a central monitoring unit, CB2V0A, which can control four sensors and triggers an alarm or stop signal and also provides a time delay.
The cylinders in contact with the belt are available in different options:
Mounted on a stainless steel bearing
-- stainless steel 304 or nylon cylinder
Mounted on shaft
-- nylon cylinder
The adjustable support is in stainless steel and allows a simple installation and adjustment of the sensors.
The advantage of this system lies in the fact that the force of contact between the cylinder and the belt is limited to the weight of the cylinder itself. This means that the cylinder is not damaged / cut by the belt even if they are in contact for a certain length of time.
The sensors are usually installed in pairs on each side of the machine.
ATEX certified zone 20 Ex II 1D Ex tD A20 IP 66 T125°C
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Flexco makes it easy to find the pulley lagging you need to eliminate belt slippage, increase pulley life, improve water shedding, and boost productivity. Plus, these benefits are achieved without removing the pulley form your conveyor system! Flex-Lag® application requires only a time- and labor-saving cold vulcanization process. So it installs easily on-site.
Flex-Lag® Diamond-Pattern Rubber Lagging is a high-durometer rubber for abrasion resistance and water-shedding. Based on the design of treads used for rain tires, the diamond pattern splits the film of water and deflects it into lateral or diamond-shaped grooves - away from the pulleys. A high coefficient of friction, combined with exceptional water-shedding capabilities, helps keep belt slippage to the absolute minimum.
Flex-Lag® Plain-Pattern Lagging helps prevent belt slippage in the dirtiest environments. Rubber flexes during use, shedding excess material, preventing build-up, and preventing premature belt and pulley wear. Horizontal grooves between plain rubber strips trap and deflect water from the pulleys. This results in a coefficient of friction vastly superior to plain sheet-type lagging.
Flex-Lag® Light-Duty Lagging is ideal for compact pulleys and most light-duty applications. Specially designed for pulleys having diameters as small as 2" (50mm). Moisture is channeled between small raised buttons that support and grip the belt, delivering the extra traction to drive your belt. |
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Conveyor beltweighers weigh and control continuous flows of bulk materials accurately and without inconvenient interruption.
Careful adaptation to the respective product characteristics is the basis for repeatable results.
• Flexible product range for almost all common belt widths; designs for use in legal metrology also available
• Adjustment, batching and loading control extend the field of application and provide optimized product flow and handling |
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Our motto is "Reliability in Conveying". It means we develop, manufacture and market conveyor components and accessories that increase the reliability of our customers conveying operations.
Trellex products increase up time, improve the environment and reduce the need for maintenance. They feature smart simple design that makes them efficient, rugged and maintenance friendly.
Our range includes systems for belt guiding, cleaning (scrapers, modular brushes, ...), conveyor hoods, loading stations, pulley & roller laggings, sealing systems, ...
Just check out the website to get to the full range and to download any brochures |
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Eliminator® PT Max
The PT Max is the only true high-performance belt trainer on the market. Unlike conventional trainers that rely only on the center pivot to steer the belt, the PT Max employs the unique "pivot and tilt" action that provides a greater training influence on the belt. The PT Max reacts and compensates instantly to belt misalignment, and helps keep material on the belt where it belongs.
Unlike conventional trainers that only pivot, PT trainers also tilt to bring belts back in line faster. Here's how. Sensor rollers allow for a predetermined degree of belt wander. Once the belt moves beyond these limits, twin sensor rollers engage the belt edge, causing the top frame to begin a pivoting action. This pivoting action immediately triggers a corresponding tilting action that increases tension in the belt on the side that is tracking off, and reduces the tension on the opposite side. This uneven tension causes the belt to move back to center.
The dual rollers safe guard belt edges. Twin sensor rollers on each arm increase the surface contact area when engaged on the belt's edge. This greatly reduces severe edge pressure and minimizes belt-edge damage. |
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Eliminator® R-Type®
For superior cleaning in reversible belt applications.
Eliminator® Belle Banne® U-Type®
Features superior belt cleaning efficiency - especially in tough applications with wet, sticky carryback materials. Also excellent for cupped conveyor belts and belts with worn centers.
Eliminator® P-Type®
For applications where space is at a premium, the Eliminator® P-Type® and P-Type® LS belt cleaners are compact, secondary cleaners.
Eliminator® I-Type%u2122
This secondary belt cleaner's unique I-Power cushion design keeps the cleaning tips at a constant 90° angle to the conveyor belt for maximum cleaning.
Eliminator® High Temperature Precleaner
The ideal precleaner for vulcanized conveyor belt applications that routinely exceed 180° F (100° C).
Eliminator® H-Type®
The H-Type® is suitable as a single cleaner in light- or medium-duty applications. And in heavy-duty applications, the H-Type can be teamed with Eliminator® secondary cleaners.
Eliminator® High Temperature Secondary Cleaner
The High Temperature Secondary works in ambient temperatures up to 400°F (204°C) with spikes to 450°F (232°C). |
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Flexible lacing with self tapping screws for heavy duty belts up to 30 mm thick:
- No drilling preparation, no template
- The screws drill themselves through the belt
- Good compatibility with scrapers
- Very long life time.
- Installation regardless of weather conditions
- Possible to use for an emergency splice of a steel cord belt
Material:
Reinforced rubber corresponding to conveyor quality: wear resistant, heat resistant, oil resistant, fire resistant, white FDA, textile on the bottom and non magnetic.
Installation:
By using an electric screw driver, a hand brace or a pneumatic screw driver.
Packaging:
In length up to 3 m in one piece or on roll up to 25 m long. |
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For easy, economical installation and an exceptionally smooth joint, choose Alligator® Belt Lacing Fastener System. Steel or stainless lacing is available in continuous lengths to fit any belt width. The hammer-applied splice requires no special installation tools and is ideal for low-volume users with belts up to 1/2" (13mm) thick.
One-piece design provides uniform tension across the full belt width. Also helps ensure that no loose pieces work themselves out of the belt and into conveyed product.
Alligator Belt Lacing can operate over pulleys as small as 1" (25mm) in diameter, or on belts with mechanical fastener ratings to 200 PIW (35 kN/m).
Alligator Belt Lacing is available for both conveyor belts and transmission belts. Both types are available in steel or Type 316 stainless steel. Steel: Standard fastener material is suitable for most applications. 00, 1 and 7 lacing is plated for rust and corrosion resistance. Stainless Steel: Type 316 provides extra resistance to abrasion, magnetic attraction, and corrosion from acids and chemicals. Also excellent for high sanitary requirements. |
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For applications where metal belt fasteners can't be used, the Alligator® Plastic Rivet Fastener System is a long-lasting, easy-to-install solution for light-duty applications. Our sturdy non-metallic fastener is also a low-cost alternative to the time and expense associated with vulcanization.
Fastener plate leading edges are beveled to ensure a smooth, low-profile splice. The one-piece fastener features an integrated design with rivets molded right into the fastener top plate - fast belt replacement means reduced downtime and increased productivity. Plus, the smooth surface is easy to clean.
Design permits use on applications with minimum pulley diameters as small as 1-1/2" (38mm) and on belts 1/32" to 1/8" (0.8-3.2mm) thick.
Choose the material that matches your application. UV-resistant black delivers extended life in outdoor applications. FDA-accepted white plastic is suitable for food and pharmaceutical processing applications, and resists weak acids, alkali, hydrocarbons, ester solvents, and alcohols. Both materials can be used in applications from -20°F to 180°F (-29°C to 82°C). |
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Our heavy-duty Rivet Solid Plate Fastener System is recommended for the most demanding high-tension applications. The staggered, multiple-point attachment delivers long-lasting holding ability for mechanical ratings up to 800 PIW (140 kN/m).
Rivet Solid Plate fasteners feature a smooth coined-edge profile eliminating fastener projections and potential hang-ups. The broad width and heavy gauge of the plates also results in long fastener wear life.
Thanks to the Flexco self-setting rivet method and portable MBRTA installation tools, Rivet Solid Plate fasteners install quickly and easily.
Look below for more information on this product. |
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Fasteners with pre-mounted staples for heavy duty belts, especially for the underground mines:
- Simultaneous high tensile strength and small pulley diameter
- For belts up to 3,500 N/mm and up to 20 mm thickness depending of the type
Material:
Depending on the type fastener made of high tensile plated steel (HLE) or stainless steel with pre-mounted staples made of carbon steel or stainless steel.
Installation:
With an open ended hammer tool or with a pneumatic hammer tool (tool base 18 Kg for 1,000 mm length + 12 Kg for the pneumatic hammer)
Packaging:
Standard boxes with 2 strips for requested belt width up to 1,600 mm (6") in one piece (longer on demand), without hinge material (separately). |
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This pneumatical or electrical tool is dedicated for the flexible skiving of the cover of a rubber conveyor belt:
- Preparation for the installation of a belt fastener
- Preparation for the installation of a cold or hot vulcanized splice
- Preparation for the repair of holes and rips
- Cutting cleats and rubber profiles
The various blades are designed for skiving 2 mm; 4 mm or 6 mm depth on every step. |
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Rivet fasteners for light duty or heavy duty belts up to 30 mm thick:
- Installation only with a hammer
- Reliable and robust
Material:
Carbon steel galvanized or non magnetic stainless steel.
Installation:
By using a hammer.
Packaging:
In lengths according to required belt width up to 3,000 mm in one piece or in boxes with 4 complete splices 300 mm long. The rivets are delivered in plastic bag or on strip. |
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Removable splice for light duty belts up to 6.7 mm thick without any metal pieces and with approx. the same thickness and color as the belt. No rotation axle, high working tension.
Material:
Polyurethane or PVC fabric reinforced and two polyacetal pins. PVC in white, black, grey, green or blue or on request. PU in White FDA 177 2600, green or bleu or on request.
Installation:
By welding the fastener in the belt with a vulcanizing press after splitting the belt and inserting the fastener between the plies of the belt. Final connection with two polyacetal pins.
Packaging:
Delivered in 1.000 mm length. Can be assembled side by side in order join a wider belt. The Polyacetal pin are available in 10 m rolls. |
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rEscan's technology is the answer to the early detection of cord breaks, corrosion and splice failure.
The rEscan system works through magnetic flux leakage; steel cords are magnetized within the belting then measured for the amount of magnetic flux leakage seen in the belt. The key to this system is twin conditioning heads, which aligns all the magnetic domains thus giving a clean strong signal. The system is comprised of a set of two 'conditioning transducers (permanent magnets), one'sense transducer 'and one Tachometer.
As the belt passes by the transducer a signal is sent directly to a rEscan computer system then all data is reviewed on the belt in the Left, Center and Right orientation. Once the data has been analyzed, the rEscan Technician can accurately tell you where the damage is in your belt down to the closest millimeter in precision. "
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Traditional fastener for rip repair and lacing.
Typ 140, 190, 1 ˝, 2, 2 ˝ & 3 for belts up to 25 mm thick.
Installation with a template, a driller and a wrench.
Material:
Fastener made of carbon steel galvanized or wear resistant special steel or stainless steel with a nylon washer holding the bolts.
Installation:
A template helps to make the holes with a driller. Using a wrench for screwing the nuts and a bolt breaker.
Packaging:
Standard box with 25 pre-assembled fasteners Type 140, 190, 1 ˝, et 2.
Standard box with 10 pre-assembled fasteners Type 2 ˝ et 3.
Bucket wit 100 pre-assembled fasteners. |
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| The Splice Monitoring System allows the remote measurement of splice elongation. The SMS monitors all types of splices in fabric conveyor belting by imbedding small targets into the belting at a set distance on either side of each vulcanised splice. No such targets are imbedded for mechanical clips. |
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| The Textile Belt Analyser (TBA) uses high frequency radio waves to determine the integrity of fabric and solid woven belting and their splices. Discontinuity in belting can be such things as carcass rot, folds (created during manufacture), cuts and tears to the conveyor covers, as well as areas of delamination including at the splices. This minimises the possibility of an unpredictable belt breakage resulting in lost production byincreasing the reliability of the conveyor system. |
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Fastener with pre-mounted staples:
- Simultaneous high tensile resistance and small pulley diameter
- For belts up to 1,050 N/mm strength
- Quick installation with a hammer tool
Material:
High tensile galvanized steel (HLE) with pre-mounted staples
made of coated carbon steel HLE.
Installation:
Using an open ended hammer tool which allows continuous lacing of wider belts.
Packaging:
Standard boxes with 2 strips for the requested belt width up to 1,600 N/mm in one piece (longer on demand), with or without hinge cable. |
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