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The Alligator® Rivet Fastener System from Flexco simplifies routine baler belt maintenance. The Alligator Rivet features a sturdy design that delivers a long-lasting, dependable splice that won't pull out. Fasteners, rivets and connecting pins are constructed from durable, abrasion-resistant stainless steel for long life.
The Alligator Rivet splice is easier to install - and less costly - than other competitive brands. And, without ever removing the belts from the baler, field installation is quick and easy with only the portable application tool and a hammer.
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Flexco® Bolt Solid Plate fasteners are engineered to meet the demands of the toughest material-handling applications. They can be applied to belts mechanically rated up to 620PIW (105 kN/m), and are commonly used on higher-tension main-haulage belts used for highly abrasive materials such as sand, gravel, and crushed stone, as well as coal, cement, and salt.
Bolt Solid Plate fasteners provide a strong, sift-free splice with superior holding ability. The strength of this fastener is derived from the compression of the plates with high tensil strength bolts. The bolts compress top and bottom plates to distribute splice tension evenly across the entire width of each fastener plate. For added strength and pull-out resistance, specially formed teeth penetrate deep into the belt carcass - without damaging the carcass fibers.
Specially designed templets, punches and boring tools make it easy to quickly and accurately punch holes into belts. Fasteners can then be installed on site using portable hand or power tools. The exclusive Flexco piloted bolt speeds installation. The piloted bolt tip cradles nuts securely in place, and simplifies installation by automatically aligning the bolt and nut threads.
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The Alligator® Ready Set%u2122 Staple, featuring one-piece fastener strips with pre-inserted staples, reduces installation time by eliminating the need to handle and load individual staples. The result is a strong splice that resists impact damage, as well as a smooth, unrippled joint that simplifies hinge pin insertion.
Staples penetrate between carcass fibers without severing them. Staples are hammer-driven through the belt and then clinched crosswise to prevent belt tension from pulling against - and unclinching - the staples.
Designed for belts from 1/16" (1.5mm) to 1/4" (6.4mm), Alligator Ready Set installation requires only a hammer and a lightweight installation tool that can be easily carried to and from the job site. Plus, the new Quad Staple Driver (TM) allows for the installation of four staples at one time, cutting installation time by 50%.
Choose the material that matches your application. Steel: Standard fastener material is suitable for most applications. Plated for rust and corrosion resistance. Stainless Steel: Type 316 provides extra resistance to abrasion, magnetic attraction, and corrosion from acids and chemicals.
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Flexco is proud to be the fastener of choice in the underground mining industry. It delivers the performance, long life and easy installation that maximizes belt availability and helps keep productivity on a roll.
Designed for rubber plied and PVC solid woven belting, and for worn belts unfit for vulcanized splices, the Flexco® SR™ Scalloped Edge™ fastener features a low profile that significantly reduces the fastener exposure to cleaner blades, skirt rubber, and return idlers. The staggered rivet pattern also provides maximum holding ability by allowing the rivets to pass between the carcass fibers without damaging them.
A built-in viewport simplifies fastener positioning. And self-setting rivets are installed from the top side of the belt for faster installation.
Hinged construction makes Rivet Hinged fasteners ideal for applications requiring frequent belt-length alterations, the joint can be separated simply by removing the hinge pin. A variety of hinge pins are available to match your application.
A variety of Flexco SR Scalloped Edge fasteners are available for belts with a mechanical fastener rating up to 2000 PIW (350 kN/m). In addition, the fasteners, hinge pins and rivets are all available in a variety of materials.
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The double-staggered grip pattern gives Clipper® Wire Hooks exceptional holding power without degrading the integrity of the belt carcass. Today%u2019s splices also have a very low profile, making them increasingly more compatible with conveyor components and compliant with the need to reduced operating noise. Choose from a wide selection of wire diameters, leg and point lengths, strip lengths, and styles.
Unibar® Fasteners: Clipper hooks are welded to a common bar and feature our patented Safety Strip which covers hook point to protect user%u2019s fingers. The welded bar holds hook legs parallel to ease the "meshing" of belt ends and simplify hinge pin insertion. Plus, the welded bar creates a flat, finished splice so belt "wave" is eliminated.
ClipMark™ Series Fasteners: Designed for mono/multifilament conveyor belting and filter media up to 5/32" (4mm) thick, and for pulleys as small as 15/16" (24mm). High width-to-height ratio gives ClipMark™ superior mass and strength for increased reliability.
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Easy to fit modular system of 50mm segments
5 versions for belts up to 1600kN/m without thickness limitation
Max temperature 80ºC for nyloc nuts
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- for light duty belts
Self-Lock Fasteners
MR Fasteners
Rivet Fasteners
Flexible PVC & PU Lacing
Flexible Steel Fasteners
Carded Hook Fasteners
- for heavy duty belts
Superscrew Lacing
Rivet Fasteners
MS Fasteners
Bolt Plate Fasteners
RV6 Fasteners
2000 Series
Titan Series Fasteners
Rip Repair Fasteners
Optima & Record Fasteners
- for agricultural belts
T05 Fasteners
Carded Hook Fasteners
MS25 Fasteners
Rivet Fasteners
Self-Lock Fasteners
Flexible Steel Fasteners
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The F-Series is ideal for mining operations where a machine-applied, narrow-looped staple splice is preferred. All stainless steel construction makes the F-Series a long-wearing solution for tough underground mining environments.
Patented built-in belt stops ensure accurate fastener installation. Narrow flat loop fasteners help extend hinge pin life, while beveled edges and deep, recessed staple pockets provide a smooth profile and a smooth transition for belt cleaners.
F-Series works with maximum operating tensions of up to 800 P.I.W. (140kN/m). It will work with belt thickness range of 7/32" to 9/16" (6mm to 14mm). Recommended minimum pulley diameter is 9" to 12" (225mm to 300mm).
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Fastener for light duty belts with self locking hooks:
- Clamping effect through the lashes
- Locking of the hooks in the lashes
- Smooth surface
- Maxi. belt thickness 4.5 mm
- Maxi. belt tension 35 N/mm
Material:
Non magnetic Stainless steel AISI 316 or galvanized steel.
Installation: By using a hammer tool.
Packaging:
In standard boxes each containing 4 splices from 300 mm to 3,000 mm belt width in one piece.
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For easy, economical installation and an exceptionally smooth joint, choose Alligator® Belt Lacing Fastener System. Steel or stainless lacing is available in continuous lengths to fit any belt width. The hammer-applied splice requires no special installation tools and is ideal for low-volume users with belts up to 1/2" (13mm) thick.
One-piece design provides uniform tension across the full belt width. Also helps ensure that no loose pieces work themselves out of the belt and into conveyed product.
Alligator Belt Lacing can operate over pulleys as small as 1" (25mm) in diameter, or on belts with mechanical fastener ratings to 200 PIW (35 kN/m).
Alligator Belt Lacing is available for both conveyor belts and transmission belts. Both types are available in steel or Type 316 stainless steel. Steel: Standard fastener material is suitable for most applications. 00, 1 and 7 lacing is plated for rust and corrosion resistance. Stainless Steel: Type 316 provides extra resistance to abrasion, magnetic attraction, and corrosion from acids and chemicals. Also excellent for high sanitary requirements.
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For applications where metal belt fasteners can't be used, the Alligator® Plastic Rivet Fastener System is a long-lasting, easy-to-install solution for light-duty applications. Our sturdy non-metallic fastener is also a low-cost alternative to the time and expense associated with vulcanization.
Fastener plate leading edges are beveled to ensure a smooth, low-profile splice. The one-piece fastener features an integrated design with rivets molded right into the fastener top plate - fast belt replacement means reduced downtime and increased productivity. Plus, the smooth surface is easy to clean.
Design permits use on applications with minimum pulley diameters as small as 1-1/2" (38mm) and on belts 1/32" to 1/8" (0.8-3.2mm) thick.
Choose the material that matches your application. UV-resistant black delivers extended life in outdoor applications. FDA-accepted white plastic is suitable for food and pharmaceutical processing applications, and resists weak acids, alkali, hydrocarbons, ester solvents, and alcohols. Both materials can be used in applications from -20°F to 180°F (-29°C to 82°C).
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Our heavy-duty Rivet Solid Plate Fastener System is recommended for the most demanding high-tension applications. The staggered, multiple-point attachment delivers long-lasting holding ability for mechanical ratings up to 800 PIW (140 kN/m).
Rivet Solid Plate fasteners feature a smooth coined-edge profile eliminating fastener projections and potential hang-ups. The broad width and heavy gauge of the plates also results in long fastener wear life.
Thanks to the Flexco self-setting rivet method and portable MBRTA installation tools, Rivet Solid Plate fasteners install quickly and easily.
Look below for more information on this product.
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Fasteners with self tapping screws for heavy duty belt up to 18 mm thick:
- No drilling preparation, no template
- The screws drill themselves trough the belt
- Clamping effect of the plates against the belt
Material:
Fastener made of galvanized steel or non magnetic stainless steel.
Installation:
By using an electric screw driver or a pneumatic screw driver or a hand brace (for underground mines).
Packaging:
In pieces made for the requested belt width up to 3,000 mm in one piece.
The screws are provided in a plastic bag.
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Fasteners with pre-mounted staples for heavy duty belts, especially for the underground mines:
- Simultaneous high tensile strength and small pulley diameter
- For belts up to 3,500 N/mm and up to 20 mm thickness depending of the type
Material:
Depending on the type fastener made of high tensile plated steel (HLE) or stainless steel with pre-mounted staples made of carbon steel or stainless steel.
Installation:
With an open ended hammer tool or with a pneumatic hammer tool (tool base 18 Kg for 1,000 mm length + 12 Kg for the pneumatic hammer)
Packaging:
Standard boxes with 2 strips for requested belt width up to 1,600 mm (6") in one piece (longer on demand), without hinge material (separately).
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Fastener with pre mounted staples for light duty belts 1.5 to 6.4 mm thick.
Material:
Non magnetic stainless steel or galvanized steel.
Installation:
By using a hammer tool.
Packaging:
Standard boxes each containing complete 4 splices (8 strips + 8 hinge cables + 8 washers) for belt width from 300 mm to 1,500 mm in one piece.
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For belts operating over smaller pulleys - such as in construction equipment and road machinery - Flexco® Bolt Hinged fasteners are strong, dependable and easy-to-install.
Designed as a compression fastener, Bolt Hinged is fastened to the belt ends with high tensile strength bolts. These compress the plates in the belt cover. Additional holding capability is provided by the fastener teeth that inbed in the belt without damage to the belt carcass. So splice tension is distributed across the entire plate width and teeth secure the fastener to resist pull-out.
Hinged construction makes Bolt Hinged fasteners ideal for applications requiring frequent belt-length alterations, the joint can be separated simply by removing the hinge pin. A variety of hinge pins are available to match your application.
On-site installation requires only portable hand or power tools. A specially designed templet and boring tool or belt punch quickly and accurately punches bolt holes into belts. Installation is also simplified by our exclusive piloted bolt. Tapered bolt tips cradle nuts securely in place and eliminate the need to twist nuts onto bolts by hand during installation set-up.
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For its distributors esbelt has all of the necessary handling and assembling machinery to guarantee excellent finished products.
Here, you will find all the necessary equipment for setting up a complete transmission and conveyor belt handling and servicing workshop.
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Traditional fastener for rip repair and lacing.
Typ 140, 190, 1 ½, 2, 2 ½ & 3 for belts up to 25 mm thick.
Installation with a template, a driller and a wrench.
Material:
Fastener made of carbon steel galvanized or wear resistant special steel or stainless steel with a nylon washer holding the bolts.
Installation:
A template helps to make the holes with a driller. Using a wrench for screwing the nuts and a bolt breaker.
Packaging:
Standard box with 25 pre-assembled fasteners Type 140, 190, 1 ½, et 2.
Standard box with 10 pre-assembled fasteners Type 2 ½ et 3.
Bucket wit 100 pre-assembled fasteners.
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Fasteners for the quick and economic repair of a rip, for a short time.
- Easy installation
- Cheap
- For belts thickness 4 - 22 mm
Material:
Coated steel.
Installation:
By using a hammer.
Packaging:
Standard boxes with 100 pieces (6 points fasteners) or for 2 m splice (multipoint fasteners).
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For light duty belts:
Fasteners for the lacing for transmission and conveyor belts.
Material:
Steel wire or stainless steel wire, mounted on a rigid card.
Special Version N° 4 ½ for Round balers with rectangular wire made of high resistance carbon steel (HLE).
Installation:
By using a vise installation tool.
Packaging:
In standard boxes each containing 6 splices 300 mm long (12 strips + 1 nylon wire 1.8 m long).
N° 4 ½ include 6 hinge pins.
Accessories:
Vise installation tool.
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Rivet fasteners for light duty or heavy duty belts up to 30 mm thick:
- Installation only with a hammer
- Reliable and robust
Material:
Carbon steel galvanized or non magnetic stainless steel.
Installation:
By using a hammer.
Packaging:
In lengths according to required belt width up to 3,000 mm in one piece or in boxes with 4 complete splices 300 mm long. The rivets are delivered in plastic bag or on strip.
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Removable splice for light duty belts up to 6.7 mm thick without any metal pieces and with approx. the same thickness and color as the belt. No rotation axle, high working tension.
Material:
Polyurethane or PVC fabric reinforced and two polyacetal pins. PVC in white, black, grey, green or blue or on request. PU in White FDA 177 2600, green or bleu or on request.
Installation:
By welding the fastener in the belt with a vulcanizing press after splitting the belt and inserting the fastener between the plies of the belt. Final connection with two polyacetal pins.
Packaging:
Delivered in 1.000 mm length. Can be assembled side by side in order join a wider belt. The Polyacetal pin are available in 10 m rolls.
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Fastener with pre-mounted staples:
- Simultaneous high tensile resistance and small pulley diameter
- For belts up to 1,050 N/mm strength
- Quick installation with a hammer tool
Material:
High tensile galvanized steel (HLE) with pre-mounted staples
made of coated carbon steel HLE.
Installation:
Using an open ended hammer tool which allows continuous lacing of wider belts.
Packaging:
Standard boxes with 2 strips for the requested belt width up to 1,600 N/mm in one piece (longer on demand), with or without hinge cable.
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900 Series Belt Cutter
Safely and Accurately cuts belts up to 1-1/2" (38 mm) thick and up to 84" (2130 mm) wide.
Advanced features allow the 900 Series* Belt Cutter to achieve accurate cuts, every time:
- Robust blade design is guided at the top to ensure perpendicular cuts
- Single-sided clamp feature allows belt to fall free from cutting edge for reduced operator effort
- Integrated belt grip surface with gentle serrations for added clamping strength
- Cambered bottom beam provides uniform clamping force across the entire belt width
840 Series Belt Cutter
Make straighter cuts with the lightweight, easy-to-use 840 Series aluminum belt cutter.
Designed to enhance operator safety on belts up to 84" (2.1m) wide, the 840 Cutter grips belts securely. The chain-driven, double-edged safety blade is shielded from operator contact, and cuts rubber or PVC belts up to 1" (25mm) thick. The blade can be driven from either end of the cutter and cuts in both directions.
Sturdy aluminum construction means lighter weight for easy maneuverability and corrosion resistance in wet underground mining environments.
Clipper® 845LD Belt Cutter
A sturdy, safe, simple and portable tool specially designed for cutting wide belts. The enclosed blade is handle-driven from either end, cutting belts up to 1/2" (12mm) thick. Available in widths of 36", 48", 60", and 72" (900, 1200, 1500, and 1800mm).
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FSK Belt Skiver
Portable, lightweight skiver adjusts easily and precisely to various cutting depths. It%u2019s easy to carry and operate around the job site - even in cramped operating environments. Use on rubber-covered belts with top covers of 3/16" (1.5mm) to 3/8" (10mm) deep in a single pass. Deeper skives can be achieved with multiple passes.
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Flexible lacing with self tapping screws for heavy duty belts up to 30 mm thick:
- No drilling preparation, no template
- The screws drill themselves through the belt
- Good compatibility with scrapers
- Very long life time.
- Installation regardless of weather conditions
- Possible to use for an emergency splice of a steel cord belt
Material:
Reinforced rubber corresponding to conveyor quality: wear resistant, heat resistant, oil resistant, fire resistant, white FDA, textile on the bottom and non magnetic.
Installation:
By using an electric screw driver, a hand brace or a pneumatic screw driver.
Packaging:
In length up to 3 m in one piece or on roll up to 25 m long.
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The Waterbag presses for rubber belts with their modular design and a bag containing water as pressure system are worldwide famous under the name "Kleber Press". These presses are particulary suited for long and wide splices like on steel cord belts or for finger splices.
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This pneumatical or electrical tool is dedicated for the flexible skiving of the cover of a rubber conveyor belt:
- Preparation for the installation of a belt fastener
- Preparation for the installation of a cold or hot vulcanized splice
- Preparation for the repair of holes and rips
- Cutting cleats and rubber profiles
The various blades are designed for skiving 2 mm; 4 mm or 6 mm depth on every step.
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