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Rockline® RBP1 Belt Positioner
The Rockline® RBP1 Belt Positioner™ is the simple, reliable solution for problem belts that continuously mistrack to one side of the conveyor. The Belt Positioner works on the return side belt using simple angled rollers mounted in a fixed position to quickly and continuously funnel the belt into the correct path.
The RBP1 Belt Positioner’s innovative design does not rely on a pivoting mechanism to move and steer a wandering belt like conventional tracking units. The RBP1’s two idler rollers are adjusted to the belt and create a funneling action that continuously "positions" the belt into the correct path. Many times in as few as 5 revolutions of the belt the results can be seen. Plus, the idler rollers on the RBP1 make smooth contact with the return side belt’s bottom cover and not on the belt’s edges which can cause excessive wear and damage to the belt.
Installed before the tail pulley, the Belt Positioner keeps the belt centered at its critical loading point. The RBP1 can also be used at the head pulley, before or after the take-up pulley or anywhere on the return beltline where there is a belt tracking problem. It can also be used on reversing belts.
The RBP1 Belt Positioner comes assembled and ready to install. Simply preset the unit for the conveyor structure width, position the unit on the belt and bolt or weld in place. Adjust the rollers to the belt and watch the results.
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Rockline® RMC1 Skirt Clamps provide the cost-effective solution to material spillage problems in your conveyor loading zones. A good material containment system at the loading point reduces conveyor problems and saves cleanup costs. It stops material loss, eliminates safety hazards and reduces wear and premature failure of conveyor components. RMC1 Skirt Clamps are designed for easy installation, quick maintenance and years of service.
RMC1 Skirt Clamps come in a standard 4" (1200mm) length. An optional "Limited Space" (LS) model is available for tight chute configurations or for portable equipment. Also offered is a "Pick-A-Length" (PAL PAK) option for longer length or special length requirements. The RMC1 handles a variety of skirt rubber sizes. It can also be used with a range of skirt rubber thicknesses from 5/16" (8mm) to 3/4" (19mm).
The RMC1 features a no-hassle installation with few parts. First the clamp pins are positioned on the conveyor's skirt board and welded into place. Then the clamp plates are hung on the pins and the clamp bar and the skirt rubber are inserted. And finally, the clamp bar is tack welded to the plates.
All installation and maintenance work can be done safely from the sides of the conveyor. Just tap loose the locking wedges on the clamp pins, reposition the skirt rubber and relock the pins. The rest of the parts interlock so when the pins are unlocked, they remain in place supporting the skirt rubber while maintenance is completed.
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Primary or Pre-Cleaners
Belt cleaners are an essential part of any conveyor system. Belt cleaners help remove product carry back and prevent it from falling off at various points along the return side of the belt causing various housekeeping and maintenance problems. Carry back can lead to:
- Excessive buildup and wear on belt idlers and pulleys
-Conveyor belt misalignment due to the artificial crown created by the carry
back.
- Accumulation of material falling off idlers and structure to the ground or on buildings, vehicles or even people
- Negative and unsafe work environment
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Our motto is "Reliability in Conveying". It means we develop, manufacture and market conveyor components and accessories that increase the reliability of our customers conveying operations.
Trellex products increase up time, improve the environment and reduce the need for maintenance. They feature smart simple design that makes them efficient, rugged and maintenance friendly.
Our range includes systems for belt guiding, cleaning (scrapers, modular brushes, ...), conveyor hoods, loading stations, pulley & roller laggings, sealing systems, ...
Just check out the website to get to the full range and to download any brochures
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Secondary Cleaners
Belt cleaners are an essential part of any conveyor system. Belt cleaners help remove product carry back and prevent it from falling off at various points along the return side of the belt causing various housekeeping and maintenance problems. Carry back can lead to:
- Excessive buildup and wear on belt idlers and pulleys
- Conveyor belt misalignment due to the artificial crown created by the carry back
- Accumulation of material falling off idlers and structure to the ground or on buildings, vehicles or even people
- Negative and unsafe work environment
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Installed on the face of the discharge pulley below the material trajectory, Martin Engineering Pre-Cleaners remove carryback with firm but gentle pressure.
Pre-Cleaners remove the majority of carrryback, leaving only fines and slime for the follow-up secondary cleaning systems. This multiple-cleaner system provides effective cleaning without becoming overwhelmed by an onslaught of material.
Martin Engineering offers pre-cleaners in a variety of color-coded high-performance urethanes to provide the best solution for challenging application requirements.
MARTIN® SHD Belt Cleaner
Massive Construction
Structural steel means no more bent mainframes, even with high tonnages and large lumps. Massive urethane blades provide up to 12 inches (305 mm) of wear life.
Engineered System
MARTIN® SHD Belt Cleaner and tensioner are designed together for effective cleaning and reduced service requirements.
Constant Angle Blade Design
Patented "CARP" continuous angle curved blade provides effective cleaning across all stages of belt cleaner blade life.
MARTIN® SHD Belt Cleaners are protected by U.S. Patent Numbers 4,917,231; 6,493,373.
Martin Engineering is the world’s leading developer and manufacturer of engineered conveyor belt cleaning systems. In this position, Martin Engineering has developed fundamental principles of cleaner design that have set standards for belt cleaner engineering and performance.
The multiple-cleaner system originally adopted by Martin Engineering is now the standard for applications on belt conveyors carrying all types of bulk materials around the world. End users (and other cleaner manufacturers) have accepted it almost universally.
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RFT Primary Belt Cleaners enable the recovery of almost all the product adhering to the conveyor belt
The belt cleaners can be fitted on all types of smooth belts, including reversible belts
The belt cleaners are equipped with blades specifically designed for the product to be cleaned off: carbide, polyurethane, nylon (blades are approved for food use)
ADVANTAGES
- No modifications are required to your existing equipment
- Fast return on investment
- Reduction of operating costs and reduced maintenance
- Easy to install and to maintain. Scraping tools (blades in carbide, nylon or polyurethane) are interchangeable.
- Extremely long lifespan of the equipment;
- Easy to use
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Now there is a new urethane-blade precleaner that outperforms other “hot” blades. The High-Temp ConShear™ Blade is designed for continuous, ambient temperatures up to 275ºF (135ºC) and spikes to 325ºF (163ºC). This bright yellow blade takes the heat and yet provides the extended wear life of Flexco’s standard ConShear™ blade.
More wear life means fewer blade change-outs. And a visual check tensioner makes maintenance easy. A quick measurement of the tensioner spring lets you know if the blade is at optimal tension. If retensioning is needed, simply turn the adjusting nut to restore optimal cleaning tension. Comes standard with a blade length of belt width minus 2".
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Eliminator® PT Max
The PT Max is the only true high-performance belt trainer on the market. Unlike conventional trainers that rely only on the center pivot to steer the belt, the PT Max employs the unique "pivot and tilt" action that provides a greater training influence on the belt. The PT Max reacts and compensates instantly to belt misalignment, and helps keep material on the belt where it belongs.
Unlike conventional trainers that only pivot, PT trainers also tilt to bring belts back in line faster. Here's how. Sensor rollers allow for a predetermined degree of belt wander. Once the belt moves beyond these limits, twin sensor rollers engage the belt edge, causing the top frame to begin a pivoting action. This pivoting action immediately triggers a corresponding tilting action that increases tension in the belt on the side that is tracking off, and reduces the tension on the opposite side. This uneven tension causes the belt to move back to center.
The dual rollers safe guard belt edges. Twin sensor rollers on each arm increase the surface contact area when engaged on the belt's edge. This greatly reduces severe edge pressure and minimizes belt-edge damage.
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MARTIN® TRACKER Belt Tracking Systems
Keeps the belt In alignment with automatic, continuous adjustments. (shown Lower Unit-left, Upper Unit-right)
Continuous Belt Alignment
Improved tracking reduces edge damage, spillage, and maintenance expense.
Works Where Other Belt Tracking Systems Fail
Continuous precision adjustment of the patented parallel steering / training system keeps the belt tracking perfectly.
Guaranteed to Keep Your Belt on Track
Follow our recommendations for installation and maintenance of a complete system, and Martin Engineering guarantees perfect tracking forever.
Offset Units Available
Systems for offset idlers are available. Lower units require only an adapter kit; upper units require special unit.
MARTIN® Transfer Points are custom-engineered by Martin Engineering to eliminate blockages, reduce impact, centralize loading and guarantee the material flow rate.
Martin Engineering makes bulk materials handling cleaner, safer and more productive, with engineered systems including conveyor belt cleaners, conveyor load zone/transfer point chutes, impact cradles and slider beds, skirtboard sealing systems, air-supported belt conveyors, air cannons, pneumatic (air) and electric industrial/bin/railcar/truck vibrators, belt training/alignment devices, dust suppression/collection/control systems, and specialized contract services including installation/maintenance and silo/bin/bunker cleaning.
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Eliminator® R-Type®
For superior cleaning in reversible belt applications.
Eliminator® Belle Banne® U-Type®
Features superior belt cleaning efficiency - especially in tough applications with wet, sticky carryback materials. Also excellent for cupped conveyor belts and belts with worn centers.
Eliminator® P-Type®
For applications where space is at a premium, the Eliminator® P-Type® and P-Type® LS belt cleaners are compact, secondary cleaners.
Eliminator® I-Type%u2122
This secondary belt cleaner's unique I-Power cushion design keeps the cleaning tips at a constant 90° angle to the conveyor belt for maximum cleaning.
Eliminator® High Temperature Precleaner
The ideal precleaner for vulcanized conveyor belt applications that routinely exceed 180° F (100° C).
Eliminator® H-Type®
The H-Type® is suitable as a single cleaner in light- or medium-duty applications. And in heavy-duty applications, the H-Type can be teamed with Eliminator® secondary cleaners.
Eliminator® High Temperature Secondary Cleaner
The High Temperature Secondary works in ambient temperatures up to 400°F (204°C) with spikes to 450°F (232°C).
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Pre-Scraper Type B9
For many years HOSCH Scrapers have been at the forefront of belt cleaning technology, always meeting the exacting requirements of modern conveying systems at low operating costs.
The HOSCH Type B9 Scraper with segmented blades is recommended as a Pre-Scraper and as a Head Drum Scraper and is especially effective for removing heavy residue of materials adhering to belt surfaces.
When installed with the HOSCH patented Sprung Blade Scraper as a secondary unit the Type B9 Scraper contributes to the cleaning efficiency of the system.
The polyurethane blades which are inclined against the direction of belt travel, ensure effective cleaning of the belt and at the same time optimum removal of material.
With the addition of Reversing Elasto Assemblies, the Type B9 Scraper will operate on reversing belt systems without restrictions.
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HD-Series
- Pre-scraper for light to heavy duty belt cleaning applications
- Installed on the head pulley in 3 o'clock position
- Belt widths fromm 400 mm to 2400 mm
- Belt speeds up to 7.5m/s
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Type C3
The new dimension for larger conveyor belts -
Extending the advanced technology
- The HOSCH Sprung Blade Scraper Type C3 with self-adjustment aligns itself automatically according to the belt thickness / profile.
- The matching components of the construction kit can be assembled as required.
- The scraper system offers easy assembly on site and flexibility to suit any conveyor frame.
- The modules offer maintenance-free self-adjustment and push-in fastening.
- Type C3 means greatly improved HOSCH precision cleaning with a compact unit and more user-friendly.
HOSCH Sprung Blade Scraper
Reliable state of the art
- Unsurpassed cleaning efficiency
- Installed in all industries
- Low operating costs
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Type C1
The new dimension
Smaller, lighter -
With advanced technology
- The HOSCH Sprung Blade Scraper Type C1 with self-adjustment aligns itself automatically according to the belt thickness / profile.
- The matching components of the construction kit can be assembled as required.
- The scraper system offers easy assembly on site and flexibility to suit any conveyor frame.
- The modules offer maintenance free self-adjustment and push-in fastening.
- The module cleaning tips can be individually adjusted up and down.
- Type C1 means greatly improved HOSCH precision cleaning with a compact unit and more user-friendly.
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Type B6
The special features of the Type B6
- Excellent cleaning efficiency
- Low operating costs
- Optimum belt protection
- Self adjusting
- Minimum installation and maintenance
- Extremely long operating life
- Highly abrasion-resistant blades for all types of materials being conveyed
- Suitable for all belt widths and belt speeds
- Excellent durability
- Low space requirement due to compact dimensions
- Reversing operation
- Optional designed for specific applications
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Martin Engineering Secondary Cleaners provide the final precision cleaning to remove the carryback that has passed the pre-cleaners.
Depending on material and conditions, some applications may require more than one secondary cleaner, or even the installation of tertiary cleaning systems to remove the remaining fines and water from the belt.
One or more secondary cleaners should be installed at the point where the conveyor belt is leaving the head pulley. If that point is inaccessible, the cleaner(s) should be moved further along the conveyor return, to a point where the belt is firmly supported against a roller to allow the application of firm cleaning pressure.
HAWG BONE® Secondary Cleaner
Hammer Maintenance Saves Time
Blade replacement is fast and easy; just pound out worn blades and pound in the new ones.
No Damage To Splice Or Blade
Resilient urethane cleaning elements absorb impact, let splices pass without damage.
Durable & Long-Lasting
Rugged, one-piece molded urethane elements stand up to tough conditions.
Martin Engineering is the world’s leading developer and manufacturer of engineered conveyor belt cleaning systems. In this position, Martin Engineering has developed fundamental principles of cleaner design that have set standards for belt cleaner engineering and performance.
The multiple-cleaner system originally adopted by Martin Engineering is now the standard for applications on belt conveyors carrying all types of bulk materials around the world. End users (and other cleaner manufacturers) have accepted it almost universally.
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RSJ, Secondary belt cleaners enable the recovery of almost all the product adhering to the conveyor belt. The belt cleaners are equipped with - high-performance carbide or ceramic cleaning blades; these are slightly convex to give a perfect contact area to the belt.
They are equipped with a unique "active parallelogram" spring tensioning system
2 types of secondary belt cleaners are available : with single or double blades
ADVANTAGES
- Easy to install. Compact and suitable for new or existing installations- even on reversible belts.
- Easy to use : Blades are interchangeable, and can be changed in accordance with the product being conveyed
- Quality : Convex blades give a perfect contact area to the belt.
- Extremely long lifespan of the equipment
- Cost effective: In case of wear, only the blade tip is changed, not the support system
- Profitability and Pay-back: Optimisation of conveyor throughout and reduction of cleaning operations
- All stainless steel cleaners
- Cleaning with a single blade across the full width of the belt
- Double bladed secondary belt cleaners enable belt cleaner efficiency to be optimised with a single tensioning operation: economic and takes up little space
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The Chevron secondary belt cleaner uses the speed and force of the belt rolling over our patented rubber disks. The unique rotary fingers are forced against the base of the chevrons to dislodge material from the belt.
- Sweeping Action - of each disk cleans in front of and behind each and every chevron.
- Easy Maintenance - no motors, air nozzles, or other problematic equipment to maintain.
- Works Great - in the pulp and paper, fertilizer, potash, and other bulk material industries where chevron style belts are heavily used.
- Solid or Notched - 8” (200mm) diameter abrasion resistant rubber disks are available depending on the height of the chevrons and the conveyor belt speed.
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T Cleats
When required by special application needs, Tatch-A-Cleat® is available in four bondable cleat styles: T Cleats, V-Guides, Scoop Cleats and Flanges.
T Cleats are an efficient profile used to move material up inclines. The top of the cleat has a full radius, which gently transports the material to avoid bruising and marking of the product. The bottom edges taper, allowing for a smooth transition between belt and cleat. Also available in a heavy-duty configuration. These cleats offer greater carrying capacity for heavier objects.
Scoop Cleats
When required by special application needs, Tatch-A-Cleat® is available in four bondable cleat styles: T Cleats, V-Guides, Scoop Cleats and Flanges.
Unlike the T Cleat, which has an upright that is perpendicular to the base, the upright of the Scoop Cleat is at a 60° angle to the base. When operating on an incline, this allows the Scoop Cleat to gently cradle the product up a more aggressive incline. It also helps to prevent the product from rolling back over the top of the cleat.
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Flexco Chevron Belt Cleaner takes a new approach to cleaning chevron, cleated, and raised rib belts. Hundreds of rubber fingers create a rotary cleaning action that easily flicks carryback off the belt. And without the typical clogging and rapid wear problems associated with brush-type cleaners. Now there is a better solution for wet sand belts, wood chip belts and other raised top or grooved belts.
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Cleats are obtained through extrusion up to a height of 140 mm, and through moulding for superior heights with the possibility of inserting fabric
There are three main shapes in our programme :
- T Type : Straight cleat
- C Type : Cleat bent at a 60° angle
- TC Type : Swan-neck-cleat
(the 280 and 360 TC are composite cleats assembled through bolting).
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The flights are plastic accessories to be placed in the belt transversely.
They are useful to push the product in elevating, descending or accompaniment applications in order to avoid that it slips along the belt.
They are fastened by means of the same connecting rods of the belt. The easy assembly and dismantling of these accessories permits to solve any problem "in situ", replacing just the damaged flight in a very short time.
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Our brushing machine type BM 1138 has been constructed previously for heavy-duty conveyor belt cleaning in coal mines and foundries. Today we supply it for almost all kinds of industry where conveyor belts have to be cleaned.
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MARTIN® Brush Belt Cleaners are specially suited for the removal of fines and residue from ribbed, flighted, grooved, or chevron belts. Versions are available to suit your conditions and your budget.
Motor-Driven Cleaning Action
One or two-horsepower motor (depending on belt width) turns brush against belt motion.
Match Cleaner To Requirements
Specify the cleaning system to suit your conditions and your budget.
MARTIN® Standard Brush Cleaner
MARTIN® Standard (Spiral) Brush Cleaner is value-priced answer to belt cleaning problems.
MARTIN® Strip Brush Cleaner
Uses 12 brush strips to form cleaner that sheds even moist material that would plug other brushes.
Brushes To Fit Need
MARTIN® Standard (Spiral) Brush Cleaner uses 0.38 inch (0.96 mm) polypropylene bristles wrapped in spiral around the hub. MARTIN® Strip Brush Cleaner forms brush from strips with 0.40 inch (1 mm) polypropylene bristles. Other materials and bristle diameters are available.
Martin Engineering is the world’s leading developer and manufacturer of engineered conveyor belt cleaning systems. In this position, Martin Engineering has developed fundamental principles of cleaner design that have set standards for belt cleaner engineering and performance.
The multiple-cleaner system originally adopted by Martin Engineering is now the standard for applications on belt conveyors carrying all types of bulk materials around the world. End users (and other cleaner manufacturers) have accepted it almost universally.
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