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Primary or Pre-Cleaners
Belt cleaners are an essential part of any conveyor system. Belt cleaners help remove product carry back and prevent it from falling off at various points along the return side of the belt causing various housekeeping and maintenance problems. Carry back can lead to:
- Excessive buildup and wear on belt idlers and pulleys
-Conveyor belt misalignment due to the artificial crown created by the carry
back.
- Accumulation of material falling off idlers and structure to the ground or on buildings, vehicles or even people
- Negative and unsafe work environment
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Secondary Cleaners
Belt cleaners are an essential part of any conveyor system. Belt cleaners help remove product carry back and prevent it from falling off at various points along the return side of the belt causing various housekeeping and maintenance problems. Carry back can lead to:
- Excessive buildup and wear on belt idlers and pulleys
- Conveyor belt misalignment due to the artificial crown created by the carry back
- Accumulation of material falling off idlers and structure to the ground or on buildings, vehicles or even people
- Negative and unsafe work environment
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Installed on the face of the discharge pulley below the material trajectory, Martin Engineering Pre-Cleaners remove carryback with firm but gentle pressure.
Pre-Cleaners remove the majority of carrryback, leaving only fines and slime for the follow-up secondary cleaning systems. This multiple-cleaner system provides effective cleaning without becoming overwhelmed by an onslaught of material.
Martin Engineering offers pre-cleaners in a variety of color-coded high-performance urethanes to provide the best solution for challenging application requirements.
MARTIN® SHD Belt Cleaner
Massive Construction
Structural steel means no more bent mainframes, even with high tonnages and large lumps. Massive urethane blades provide up to 12 inches (305 mm) of wear life.
Engineered System
MARTIN® SHD Belt Cleaner and tensioner are designed together for effective cleaning and reduced service requirements.
Constant Angle Blade Design
Patented "CARP" continuous angle curved blade provides effective cleaning across all stages of belt cleaner blade life.
MARTIN® SHD Belt Cleaners are protected by U.S. Patent Numbers 4,917,231; 6,493,373.
Martin Engineering is the world’s leading developer and manufacturer of engineered conveyor belt cleaning systems. In this position, Martin Engineering has developed fundamental principles of cleaner design that have set standards for belt cleaner engineering and performance.
The multiple-cleaner system originally adopted by Martin Engineering is now the standard for applications on belt conveyors carrying all types of bulk materials around the world. End users (and other cleaner manufacturers) have accepted it almost universally.
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RFT Primary Belt Cleaners enable the recovery of almost all the product adhering to the conveyor belt
The belt cleaners can be fitted on all types of smooth belts, including reversible belts
The belt cleaners are equipped with blades specifically designed for the product to be cleaned off: carbide, polyurethane, nylon (blades are approved for food use)
ADVANTAGES
- No modifications are required to your existing equipment
- Fast return on investment
- Reduction of operating costs and reduced maintenance
- Easy to install and to maintain. Scraping tools (blades in carbide, nylon or polyurethane) are interchangeable.
- Extremely long lifespan of the equipment;
- Easy to use
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Eliminator® R-Type®
For superior cleaning in reversible belt applications.
Eliminator® Belle Banne® U-Type®
Features superior belt cleaning efficiency - especially in tough applications with wet, sticky carryback materials. Also excellent for cupped conveyor belts and belts with worn centers.
Eliminator® P-Type®
For applications where space is at a premium, the Eliminator® P-Type® and P-Type® LS belt cleaners are compact, secondary cleaners.
Eliminator® I-Type%u2122
This secondary belt cleaner's unique I-Power cushion design keeps the cleaning tips at a constant 90° angle to the conveyor belt for maximum cleaning.
Eliminator® High Temperature Precleaner
The ideal precleaner for vulcanized conveyor belt applications that routinely exceed 180° F (100° C).
Eliminator® H-Type®
The H-Type® is suitable as a single cleaner in light- or medium-duty applications. And in heavy-duty applications, the H-Type can be teamed with Eliminator® secondary cleaners.
Eliminator® High Temperature Secondary Cleaner
The High Temperature Secondary works in ambient temperatures up to 400°F (204°C) with spikes to 450°F (232°C).
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Pre-Scraper Type B9
For many years HOSCH Scrapers have been at the forefront of belt cleaning technology, always meeting the exacting requirements of modern conveying systems at low operating costs.
The HOSCH Type B9 Scraper with segmented blades is recommended as a Pre-Scraper and as a Head Drum Scraper and is especially effective for removing heavy residue of materials adhering to belt surfaces.
When installed with the HOSCH patented Sprung Blade Scraper as a secondary unit the Type B9 Scraper contributes to the cleaning efficiency of the system.
The polyurethane blades which are inclined against the direction of belt travel, ensure effective cleaning of the belt and at the same time optimum removal of material.
With the addition of Reversing Elasto Assemblies, the Type B9 Scraper will operate on reversing belt systems without restrictions.
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HD-Series
- Pre-scraper for light to heavy duty belt cleaning applications
- Installed on the head pulley in 3 o'clock position
- Belt widths fromm 400 mm to 2400 mm
- Belt speeds up to 7.5m/s
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Martin Engineering Secondary Cleaners provide the final precision cleaning to remove the carryback that has passed the pre-cleaners.
Depending on material and conditions, some applications may require more than one secondary cleaner, or even the installation of tertiary cleaning systems to remove the remaining fines and water from the belt.
One or more secondary cleaners should be installed at the point where the conveyor belt is leaving the head pulley. If that point is inaccessible, the cleaner(s) should be moved further along the conveyor return, to a point where the belt is firmly supported against a roller to allow the application of firm cleaning pressure.
HAWG BONE® Secondary Cleaner
Hammer Maintenance Saves Time
Blade replacement is fast and easy; just pound out worn blades and pound in the new ones.
No Damage To Splice Or Blade
Resilient urethane cleaning elements absorb impact, let splices pass without damage.
Durable & Long-Lasting
Rugged, one-piece molded urethane elements stand up to tough conditions.
Martin Engineering is the world’s leading developer and manufacturer of engineered conveyor belt cleaning systems. In this position, Martin Engineering has developed fundamental principles of cleaner design that have set standards for belt cleaner engineering and performance.
The multiple-cleaner system originally adopted by Martin Engineering is now the standard for applications on belt conveyors carrying all types of bulk materials around the world. End users (and other cleaner manufacturers) have accepted it almost universally.
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RSJ, Secondary belt cleaners enable the recovery of almost all the product adhering to the conveyor belt. The belt cleaners are equipped with - high-performance carbide or ceramic cleaning blades; these are slightly convex to give a perfect contact area to the belt.
They are equipped with a unique "active parallelogram" spring tensioning system
2 types of secondary belt cleaners are available : with single or double blades
ADVANTAGES
- Easy to install. Compact and suitable for new or existing installations- even on reversible belts.
- Easy to use : Blades are interchangeable, and can be changed in accordance with the product being conveyed
- Quality : Convex blades give a perfect contact area to the belt.
- Extremely long lifespan of the equipment
- Cost effective: In case of wear, only the blade tip is changed, not the support system
- Profitability and Pay-back: Optimisation of conveyor throughout and reduction of cleaning operations
- All stainless steel cleaners
- Cleaning with a single blade across the full width of the belt
- Double bladed secondary belt cleaners enable belt cleaner efficiency to be optimised with a single tensioning operation: economic and takes up little space
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Our motto is "Reliability in Conveying". It means we develop, manufacture and market conveyor components and accessories that increase the reliability of our customers conveying operations.
Trellex products increase up time, improve the environment and reduce the need for maintenance. They feature smart simple design that makes them efficient, rugged and maintenance friendly.
Our range includes systems for belt guiding, cleaning (scrapers, modular brushes, ...), conveyor hoods, loading stations, pulley & roller laggings, sealing systems, ...
Just check out the website to get to the full range and to download any brochures
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Now there is a new urethane-blade precleaner that outperforms other “hot” blades. The High-Temp ConShear™ Blade is designed for continuous, ambient temperatures up to 275ºF (135ºC) and spikes to 325ºF (163ºC). This bright yellow blade takes the heat and yet provides the extended wear life of Flexco’s standard ConShear™ blade.
More wear life means fewer blade change-outs. And a visual check tensioner makes maintenance easy. A quick measurement of the tensioner spring lets you know if the blade is at optimal tension. If retensioning is needed, simply turn the adjusting nut to restore optimal cleaning tension. Comes standard with a blade length of belt width minus 2".
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Type C1
The new dimension
Smaller, lighter -
With advanced technology
- The HOSCH Sprung Blade Scraper Type C1 with self-adjustment aligns itself automatically according to the belt thickness / profile.
- The matching components of the construction kit can be assembled as required.
- The scraper system offers easy assembly on site and flexibility to suit any conveyor frame.
- The modules offer maintenance free self-adjustment and push-in fastening.
- The module cleaning tips can be individually adjusted up and down.
- Type C1 means greatly improved HOSCH precision cleaning with a compact unit and more user-friendly.
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Type C3
The new dimension for larger conveyor belts -
Extending the advanced technology
- The HOSCH Sprung Blade Scraper Type C3 with self-adjustment aligns itself automatically according to the belt thickness / profile.
- The matching components of the construction kit can be assembled as required.
- The scraper system offers easy assembly on site and flexibility to suit any conveyor frame.
- The modules offer maintenance-free self-adjustment and push-in fastening.
- Type C3 means greatly improved HOSCH precision cleaning with a compact unit and more user-friendly.
HOSCH Sprung Blade Scraper
Reliable state of the art
- Unsurpassed cleaning efficiency
- Installed in all industries
- Low operating costs
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Type B6
The special features of the Type B6
- Excellent cleaning efficiency
- Low operating costs
- Optimum belt protection
- Self adjusting
- Minimum installation and maintenance
- Extremely long operating life
- Highly abrasion-resistant blades for all types of materials being conveyed
- Suitable for all belt widths and belt speeds
- Excellent durability
- Low space requirement due to compact dimensions
- Reversing operation
- Optional designed for specific applications
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Equipment for the spray and the projection of compact Material foam of ergonomic proportioning Gun of cleaning for hot water Accessories of washing and rinsing
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E5 - Compact, Low-Profile, Carpet Extractor
Achieve superior cleaning results in hard-to-reach areas without compromising productivity.
Superior carpet cleaning results from unparalleled deep cleaning technology.
Improve productivity and cleaning results in congested and hard-to-reach areas with low-profile, compact design.
Reduce operator fatigue and improve productivity with low-effort pull back operation and Insta-Adjust™ ergonomic handle.
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R3 - Compact, Rapid-drying Carpet Cleaner
• Turn congested areas quickly; with
patented ReadySpace technology carpet
is clean, dry, and ready for use in less than
30 minutes
• Clean compact spaces easily with
ultra-low profile, compact design
• Quietly clean with true OSHA recognized
69 dBA sound level
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Carpet cleaning machines – for the effective cleaning of large carpet surfaces.Kärcher carpet cleaning machines make the economic, fibre-deep cleaning of large carpeted areas possible. They can be used for conventional spray extraction as well as for a new intermediate cleaning process.
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Dirty ducts are breeding grounds for mold spores, bacteria, dust, pollen, viruses and other harmful deposits. The AQ-R1500 Duct Cleaner makes duct cleaning a simple, one-person operation. It is ideal for cleaning ducts 4"-18" (100-460mm) I.D. round and 4"-16" (100-410mm) rectangular/square in air conditioning, heating, ventilation and exhaust systems.
The AQ-R1500 uses a cleaning brush mounted to the tip of a flexible shaft. A high air displacement vacuum, connected to the duct, removes deposits as they are loosened.
AQ-R1500-60 Duct Cleaner, HP (0.6 kW), 115 V, 60 Hz, including adjustable speed control, mobile dolly, tool storage box and belt switch.
Specs
. Flexible Shaft Speed: Variable/reversible, up to 1,500 rpm
. Motor Power: HP (0.6 kW)
. Input Power: Standard: 6 amps, 115 V, 60 Hz AC (Optional: 6 amps, 115 V, 50 Hz; 3 amps, 230 V, 60 Hz; or 3 amps, 230 V, 50 Hz)
. Dimensions: 37" (940mm) high x 20" (510mm) wide x 17" (430mm) deep
Weight: 49 lbs (22 kg)
Features
. Simple to operate - minimal training required
. Stainless steel construction - long life
. Speed control - set shaft rotation at optimum speed for each application
. Reversible shaft rotation - optimizes cleaning
. Interchangeable cleaning tools - versatile
. Large wheels - easy to move
. Simultaneous vacuum - removes debris
. Belt switch activation - safe operation
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It is a vertical CNC controlled 6 spindle turret type high pressure cleaning machine.
Remained burr and cutting chips can be removed from cross holes, deep tap holes at the operating pressure up to 50MPa.
Features:
- Cutting chips can be removed by maximum 50MPa high pressure water jet emitted from the nozzle positioned by CNC.
- It can deburr by attaching a drill or a brush to the six- spindle turret.
- Cleaning room, the section of machine operation and NC Controller are separated entirely, which ensures waterproofing.
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RÖSLER-Waterjet-Machines blast with clean pure water and attain a pressure up to 60000 psi, 4.000 bar. This water is projected onto the component to be treated, via one or more nozzles fixed on a rotating nozzle holder.
The rotation of the nozzle(s) generates a milling or grinding effect on the parts. This is a "soft" method to treat parts from which tenacious, very hard coatings have to be removed.
Blasting with water has many advantages:
No peening effect > no deformations at the part
Absolutely media-free water > insignificant abrasion at the part
Environment-friendly > The process water can be re-used in the closed circuit
No abrasive deposits > no subsequent cleaning of the parts necessary
No abrasive wear
Anticorrosives may be utilised
This procedure is employed for multiple applications in many industrial sectors:
Removal of thermic coatings (e.g. plasma coatings)
Cleaning of welding lines from residual slag
Cleaning of cast parts from sand and ceramic residuals
De-lacquering of a variety of different work pieces
The nozzles are directed by industrial robots or CNC-systems. Thus, a homogeneous blasting result can be achieved.
All relevant machine parameters can be supervised, recorded and adjusted by a central computer.
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Since water in the vapor phase in its purest form is present, it is suitable in this state of aggregation in outstanding way for the cleaning. On the oil-moistened metal surface the change of temperature leads to a drastic sinking of the viscosity of the oil. Supported by the mechanical effect of the water vapor subjected under pressure an excellent cleaning efficiency is obtained.
Operational principle:
The profiles are cleaned in a closed cleaning system with water vapor. The MTM Destimat produces made of tap water
2-5 bar water vapor, which is steered by a nozzle directly on the preheated surface of the going through profile. The entire surface is released in such a way from the drawing oil. The oil running off is collected and separated.
Advantages:
- most modern and patented MTM equipment technology
- energy-saving enterprise with only max. 15 KW of capacity
- space-saving solution, the total dimension of the compact
Run plant amounts to 1,900 x 800 x 1,600 mm (LxBxH), inclusive on that
Plant installed switchgear cabinet amounts to the height of 2,300 mm
- simple maintenance
- the plant can without large expenditure on other profile measures reequipped
become
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Salient Features :
• Triplex pump with ceramic plungers, connecting rod system
• Pressure adjustment from zero to max
• Pressure gauge
• High / Low pressure adjustable spray head
• Adjustable spray angle from 0 to 60o
• H.P. soft type hose gun and lance
• Motor thermal protector (VIP 8130)
• Built-in detergent suction pipe (VIP 8130)
Advantages :
• Easy in Operation.
• Low maintenance.
• Compact and Light Weight for easy movement
• Reduction in manpower and Time as compared to conventional cleaning.
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LASERBLAST is a Quantel's product range entirely devoted to laser cleaning and surface preparation. In the field of construction, as in the transformation industry, Q-switched solid-state lasers have appeared as a technically efficient and economically realistic solution in comparison with traditional procedures.
The particularity of these products is that they use an optical fiber to transport the light energy. The result is excellent ergonomics and very simple integration into a robot.
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Metallurgy
Aluminium cleaning.
Metal reduction/antioxidizing atmospheres.
Here is an example of ultra fast copper cleaning made with a reducing atmosphere with the ULS device
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