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Arrowhead Ceramic Pulley Lagging Arrowhead ceramic pulley lagging provides the solution when conventional rubber lagging fails to correct belt slippage and wears prematurely. Our unique Arrowhead ceramic is designed for the highest drive factors unlike the conventional square tiles.
- MSHA approved for mine use- meets all requirements for flame resistant solid products taken into mines. Acceptance Marking No. MSHA IC -174/2
- Increase Productivity – by delivering increased traction between the belt and pulley, allows for lower belt tension than with rubber lagging.
- Improved Belt Tracking – due to the Arrowhead patterns self-cleaning ability, which reduces material build up and thereby eliminates the major source of misalignment.
- Bonding Strength – that is superior to others, due to 3mm of our neoprene compound vulcanized into bottom-side of the lagging.
- Superior Wear - ability in abrasive or highly wet or dry applications as seen in below ground and above ground mining.
- Easy Installation – can be done in place, on plant site, at your local distributor or at the pulley manufacturer. Each strip is 10” (250mm) wide x pulley face (see chart).
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Flex-Lag® Weld-On Ceramic
Eliminate the belt vibration and cleaner chatter often caused by ordinary weld-on lagging by installing Flex-Lag® Weld-OnCeramic Pulley Lagging. It features a new gutterless design with easily installed over-lapping segments. So the wide gaps between strips of conventional weld-on lagging products are eliminated.
Flex-Lag® Ceramic
When conventional rubber lagging fails to correct belt slippage, the solution is Flex-Lag® Ceramic Tile Lagging. Our Ceramic Tile Lagging features the highest coefficient of friction available in lagging materials - two to three times the friction of rubber in wet, muddy or dry conditions.
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Flexco makes it easy to find the pulley lagging you need to eliminate belt slippage, increase pulley life, improve water shedding, and boost productivity. Plus, these benefits are achieved without removing the pulley form your conveyor system! Flex-Lag® application requires only a time- and labor-saving cold vulcanization process. So it installs easily on-site.
Flex-Lag® Diamond-Pattern Rubber Lagging is a high-durometer rubber for abrasion resistance and water-shedding. Based on the design of treads used for rain tires, the diamond pattern splits the film of water and deflects it into lateral or diamond-shaped grooves - away from the pulleys. A high coefficient of friction, combined with exceptional water-shedding capabilities, helps keep belt slippage to the absolute minimum.
Flex-Lag® Plain-Pattern Lagging helps prevent belt slippage in the dirtiest environments. Rubber flexes during use, shedding excess material, preventing build-up, and preventing premature belt and pulley wear. Horizontal grooves between plain rubber strips trap and deflect water from the pulleys. This results in a coefficient of friction vastly superior to plain sheet-type lagging.
Flex-Lag® Light-Duty Lagging is ideal for compact pulleys and most light-duty applications. Specially designed for pulleys having diameters as small as 2" (50mm). Moisture is channeled between small raised buttons that support and grip the belt, delivering the extra traction to drive your belt.
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Dura-Sleeve return idlers are a patented abrasion resistant urethane sleeve that is easily clamped on any existing or new rubber or urethane disc return idler shaft.
* Patented Design - of our idler sleeve clamping system utilizes you to replace worn out rubber or other urethane disc return idlers.
* Abrasion Resistant Urethane - compounds provide wear ability that exceeds 5 times the wear life of standard rubber disc return idlers.
* Meets all CEMA Standards - and available in any belt width and inside and outside roller diameter.
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Delivering power of up to 0.37 kW, this innovative component will drive modular belts for conveying, positioning, drying, wash-down and frosting processes, etc. It provides a highly productive, space-saving solution for modular belt applications. No need for expensive custom versions or add-ons. Easily and quickly installed or retrofitted in modular belt conveyor applications.
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CBS
The CBS is a mechanical switch which detects and prevents belt misalignment on conveyors. It reacts to the tilt caused by the misaligned belt. The CBS comes with 2 outputs - 15° and 30° - which trigger a first step alarm and a stop. The sensors are connected to a central monitoring unit, CB2V0A, which can control four sensors and triggers an alarm or stop signal and also provides a time delay.
The cylinders in contact with the belt are available in different options:
Mounted on a stainless steel bearing
-- stainless steel 304 or nylon cylinder
Mounted on shaft
-- nylon cylinder
The adjustable support is in stainless steel and allows a simple installation and adjustment of the sensors.
The advantage of this system lies in the fact that the force of contact between the cylinder and the belt is limited to the weight of the cylinder itself. This means that the cylinder is not damaged / cut by the belt even if they are in contact for a certain length of time.
The sensors are usually installed in pairs on each side of the machine.
ATEX certified zone 20 Ex II 1D Ex tD A20 IP 66 T125°C
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Ramsey Conveyor Protection Switches
Protect your equipment, prevent accidents and reduce unscheduled shutdowns with Thermo Scientific Ramsey conveyor protection switches. Our switches are used for position information, for control signals, and to identify potentially hazardous situations with your process equipment. They utilize a rugged, heavy-duty design and are built to last.
Product Detail
The Ramsey Belt Misalignment Switch is used to monitor the position and tracking of conveyor belts. It is mounted on the conveyor structure and adjusted so the roller arm is the proper distance and angle from the outside edge of the belt. When a belt drifts out of alignment it contacts the roller actuator arm which rotates the actuation shaft, causing the belt misalignment switch to send an alarm signal.
The Ramsey Safety Cable Pull Switch is used as an emergency shutdown device for conveyors or other equipment. They meet OSHA and MSHA requirements for safety shutdown devices.
Safety pull cables are attached to the actuating arm of the switch. When force is applied to the pull cable it rotates the actuating arm and actuating shaft. At a 20° rotation the switch enters a tripped and locked position. The actuating shaft has two cams inside the housing. Each cam simultaneously actuates an independent SPDT micro-switch for shutdown and alarm signals.
The Ramsey Tripper Position Switch is a heavy duty limit switch. It is often used to indicate the position of a tripper on a conveyor with multiple discharge points. However, it can be used anywhere you need an extremely heavy duty limit switch with physical activation.
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The Splice Monitoring System allows the remote measurement of splice elongation. The SMS monitors all types of splices in fabric conveyor belting by imbedding small targets into the belting at a set distance on either side of each vulcanised splice. No such targets are imbedded for mechanical clips.
The rEscan SMS system monitors these distances each time a splice passes its 'sense' transducer. This distance can be accurately measured and, should any splice fall outside set limits, rEscan can alert on-site personnel, who can then inspect the offending splice/s.
In addition, the system can be used to help identify if a clip has suffered severe damage and must be replaced.
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rEscan's technology is the answer to the early detection of cord breaks, corrosion and splice failure.
The rEscan system works through magnetic flux leakage; steel cords are magnetized within the belting then measured for the amount of magnetic flux leakage seen in the belt. The key to this system is twin conditioning heads, which aligns all the magnetic domains thus giving a clean strong signal. The system is comprised of a set of two 'conditioning transducers (permanent magnets), one'sense transducer 'and one Tachometer.
As the belt passes by the transducer a signal is sent directly to a rEscan computer system then all data is reviewed on the belt in the Left, Center and Right orientation. Once the data has been analyzed, the rEscan Technician can accurately tell you where the damage is in your belt down to the closest millimeter in precision. "
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The Textile Belt Analyser (TBA) uses high frequency radio waves to determine the integrity of fabric and solid woven belting and their splices. Discontinuity in belting can be such things as carcass rot, folds (created during manufacture), cuts and tears to the conveyor covers, as well as areas of delamination including at the splices. This minimises the possibility of an unpredictable belt breakage resulting in lost production byincreasing the reliability of the conveyor system.
The TBA Scanning system entails a trained technician to travel on-site and perform a full longitudinal TBA scan, condition inspection, cover profiles and life predictions of the conveyor belt.
After the inspection has been made a fully detailed report is generated and sent to the client. The report will include rEscan's recommendations in order of priority, detailed belt map, splice condition and a table of anomalies within the belt that are considered notable.
In the event that some of the anomalies need to be looked at closer, rEscan's portable X-Ray system can perform highly detailed digital images of these events.
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Used for signaling the belt conveyor excessive off-centering and avoids its abnornal worm state and its deterioration. Worm setting off ± 15°.
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Mink Vee-belt brushes (BKR) – Moderate prices and prompt delivery
Mink Vee-belt brushes are resistant to dust, dirt, moisture, oil, grease and common chemicals. Moreover, they’re ideal for use in small spaces. They can be supplied in both open-ended and endless versions. And because we know that you never like to wait, we keep the most important types in stock. They’re inexpensive and can be delivered promptly.
Advantages:
• Practical solutions for immediate use
• Extremely rugged
• Working temperatures: -15°C to +80°C
• Belt speeds up to: 20 m/sec.
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Flexco Chevron Belt Cleaner takes a new approach to cleaning chevron, cleated, and raised rib belts. Hundreds of rubber fingers create a rotary cleaning action that easily flicks carryback off the belt. And without the typical clogging and rapid wear problems associated with brush-type cleaners. Now there is a better solution for wet sand belts, wood chip belts and other raised top or grooved belts.
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The Chevron secondary belt cleaner uses the speed and force of the belt rolling over our patented rubber disks. The unique rotary fingers are forced against the base of the chevrons to dislodge material from the belt.
- Sweeping Action - of each disk cleans in front of and behind each and every chevron.
- Easy Maintenance - no motors, air nozzles, or other problematic equipment to maintain.
- Works Great - in the pulp and paper, fertilizer, potash, and other bulk material industries where chevron style belts are heavily used.
- Solid or Notched - 8” (200mm) diameter abrasion resistant rubber disks are available depending on the height of the chevrons and the conveyor belt speed.
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MARTIN® Brush Belt Cleaners are specially suited for the removal of fines and residue from ribbed, flighted, grooved, or chevron belts. Versions are available to suit your conditions and your budget.
Motor-Driven Cleaning Action
One or two-horsepower motor (depending on belt width) turns brush against belt motion.
Match Cleaner To Requirements
Specify the cleaning system to suit your conditions and your budget.
MARTIN® Standard Brush Cleaner
MARTIN® Standard (Spiral) Brush Cleaner is value-priced answer to belt cleaning problems.
MARTIN® Strip Brush Cleaner
Uses 12 brush strips to form cleaner that sheds even moist material that would plug other brushes.
Brushes To Fit Need
MARTIN® Standard (Spiral) Brush Cleaner uses 0.38 inch (0.96 mm) polypropylene bristles wrapped in spiral around the hub. MARTIN® Strip Brush Cleaner forms brush from strips with 0.40 inch (1 mm) polypropylene bristles. Other materials and bristle diameters are available.
Martin Engineering is the world’s leading developer and manufacturer of engineered conveyor belt cleaning systems. In this position, Martin Engineering has developed fundamental principles of cleaner design that have set standards for belt cleaner engineering and performance.
The multiple-cleaner system originally adopted by Martin Engineering is now the standard for applications on belt conveyors carrying all types of bulk materials around the world. End users (and other cleaner manufacturers) have accepted it almost universally.
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Our brushing machine type BM 1138 has been constructed previously for heavy-duty conveyor belt cleaning in coal mines and foundries. Today we supply it for almost all kinds of industry where conveyor belts have to be cleaned.
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Trummeter for measuring belt tension and for control the strand force of V-belts, tooth belts, power belts or similar. The optimal life time of a belt is depending on the correct belt tension. The set point for belt tension is specified as natural frequency in Hz or strand force in N.
- Measuring principle: Frequency measurement by LED light, if the belt is stationary
- The readings can be displayed as frequency (Hz) or strand force (N or lbf)
- The belt tension meter RTM includes a display unit as well as 2 measuring probes:
· plug in probe for one-hand operation
· measuring probe with cable for limited access space
- For determinating the spring force in Newton, 2 parameters are needed. Thereby the following restrictions are obtained:
· free strand length 9.99 m
· belt mass up to 9.999 kg/m
- Measuring range 10 - 800 Hz
- Multilingual operator guidance and display (german, english, french, italian, spanisch, portugese, swedish, norwegian, danish, finnish)
- Manufacturer`s calibration report is included
- Easy and save operation
- Trummeter with rugged, handy plastic housing
- Microprocessor controlled belt tension meter
- Measurement with highest precision
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A belt drive achieves its maximum lifetime when it is configured specifically to the application, the belt is perfectly tensioned and the pulleys are precisely aligned.
The TRUMMETER is an electronic measuring instrument that consists of a measuring probe and a microprocessor and is used for measuring the belt tension and checking the strand force of a belt drive.
The measurement result is displayed either in hertz, newtons or poundforce.
This measured value can be compared with the nominal value – specified by the belt drive manufacturer (as a natural frequency in Hz or a strand force in N). It is dependent on the characteristics of the drive.
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Measures the tension value in Hertz of all the accessory and timing belts.
- Optional : Diapabaz, catalog of values in Hertz
- Compact sensor, allowing easy access to the engine front side
- Can be used in a noisy environment
- No wear or maintenance
- Autotest of the measuring system integrated in device
- Multi trademarks
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To optimise the life of your drive, you need :
- a belt designed for your application
- a perfectly tensioned belt
- perfectly aligned pulleys
Thanks to its know-how, Hutchinson puts at your disposal Easytec, its new universal tensionmeter.
This new tool is essential for your daily successes in measuring belt tension as its is compact, easy to use and provides accurate measurements.
For further information, please feel free to contact us.
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PetroXtractor®: Oil Skimming for Wells and Other Small Openings with Large Vertical Drops
The Abanaki PetroXtractor is a dependable and cost effective means of removing oil, fuel, and other floating hydrocarbons from water where access to the fluid surface is limited. It provides efficient remediation of groundwater contaminated by oil, using existing recovery and monitoring wells. Often, the PetroXtractor working alone will reduce oil or fuel content to an acceptable E.P.A. level. Models are available for two inch, four inch, and six inch or larger ID well casings, with removal rates up to 12 gph. (based on SEA 30 motor oil). Depths of 100 feet or more can be accommodated without the use of pumps.
The PetroXtractor is an oil skimmer that makes use of the differences in specific gravity and surface tension between oil and water. These physical characteristics allow the unit's continuous belt to attract floating oil in the well. After picking up the oil, the belt travels over the head pulley on the drive unit and through tandem wiper blades. The oil is then scraped off both sides of the belt and discharged through a 1-1/4" ID hose.
The PetroXtractor can be installed in existing wells by mounting it on a flat surface above the well casing. Skimmer operation consists of merely lowering the belt and tail pulley into the casing until the pulley is fully immersed, placing the discharge hose in a container, and switching the unit on.
- Ideal for removal of floating oil and other hydrocarbon liquids from existing remediation or monitoring wells
- Elevates skimmed oil 100 feet or more for discharge into 55 gal drum
- Removes up to 12 gph of oil from water
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The Tote-It's patented design is a dependable and effective means of removing oil from water. The single assembly unit can be used in any application where 115 VAC, 60 Hz power is available.
Oil skimming makes use of the differences in specific gravity and surface tension between oil and water. These physical characteristics allow the belt to attract oil and other hydrocarbon liquids from the surface of the fluid.
The Tote-It is especially well suited for parts washing and machining center applications. By removing surface oil from a wash tank, the parts will not be recontaminated as they are withdrawn. Removing tramp oil from a coolant tank prevents excessive smoke and fumes due to oil burning during cutting operations. It also reduces bacteria growth in the tank, along with the resulting odor.
Features
- Most inexpensive way to remove oil from water
- Tote-It is easily hand carried to the source of the problem
- Saves coolants by removing tramp oil
- Conserves parts wash water and prevents recontamination of parts as they are removed from wash tank
- Prevents plugging of spray heads and filters
- Reduces fluid disposal costs andhelps meet government requirements for water discharge
- Skimmed oil can be recycled and reused as a lubricant or fuel
Advantages
- Multiple site usage easily moved from one place to another
- 36 lb., single unit portability
- A single unit elevates and separates oil
- Effective in turbulent fluids
- Can be used in tanks as shallow as a few inches
- Requires no tank modifications in most applications
- Maintains skimming efficiency in fluctuating fluid levels
- Easy mounting and fast cleaning, with minimal maintenance
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The ideal solution to unwanted oil in coolants and parts washers therefore extending the life of cooling and wash water! The Abanaki Mighty Mini SST can remove 1 to 2 gallons of medium weight oil per hour (depending on belt selection). Its stainless steel construction enables it to operate in harsh chemicals and heat while its integrated timer lets it run only when needed. The Mighty Mini SST is designed to minimize water content in the disposed oil; however the optional Oil Concentrator® will further reduce the water content in the oil to less than 2%. This is a tremendous cost saving if the oil is to be recycled or disposed.
The Mighty Mini SST weighs in at only 8 pounds and the ease of installation make this skimmer the most versatile of our line. Use it here today and there tomorrow as it installs in just seconds.
Features
- Integrated 24 hour timer
- Fan cooled motor
- Belts available 1" and 2" wide; materials specifically selected for your application
- Both sides of belt are wiped for better efficiency
- Chip resistant, baked on, powder-coated base and housing
- Spring loaded stabilizer bar
- 3-foot clear discharge hose and clamp
- 8-foot grounded power cord w/plug
- Stainless steel construction
Advantages
- Smallest and lightest of the Abanaki skimmer line
- Easily hand carried to the source of the problem
- Removes oil at rates up to 2 gallons per hour
- Designed for tank depths from 6" to 24"
- Belt and tail pulley can fit through a 2" diameter bung hole
- Great for automotive and mobile equipment service shops
- VERY affordable even for small businesses
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Belt skimmers
By using a special endless plastic belt, which moves vertically through the polluted liquid and a scraper mechanism to remove the oil from the belt, your oil problem can be solved in an effective way. Thanks to its compact construction, it is possible to install the skimmer permanently for constinuous cleaning, even during working hours.
Advantages:
* Suitable for tanks with variable liquid levels
* Belt lengths possible from 200mm to 4000mm.
* Made entirely of plastic and completely corrosion resistant
* Adjustable capacity by means of variable drive speed
* Drive has no brushes ensuring a long life
* No mechanical parts in the liquid zone
* Also available in stainless Steel (SS)
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