|
|
|
|
|
|
Schleuniger CrimpCenter fully automatic crimping machines take machine productivity and user-friendliness to a new level. With 3 up to 5 processing stations, the models of the CrimpCenter series process wire diameters from 0.05 mm2 up to 6 mm2 at up to 12 m/s feeding speed.
Depending on processing requirements and model, up to 3 crimping stations can be integrated or other stations such as sealing, twisting and lead-free tinning are also part of the standard configuration options.
With the unique ToolingShuttle System (TSS), the productivity of CrimpCenter fully automatic crimping machines can be increased by up to 40% when frequently changing applications (by significantly minimizing machine downtimes).
Various options for processing closed barrel terminals (split cycle), mini-seals, zip cord wires, or doubling crimp are available. Unmatched user-friendliness with touch screen and networking over TCP/IP are just a few other benefits of the new generation CrimpCenter fully automatic crimping machines.
Schleuniger also offers solutions for cable prefeeding.
|
|
StripCrimp 200 - the most flexible strip-crimp machine (stripper crimper) in its class. The new generation machine is fully programmable and allows high-precision stripping and crimping of side- or rear-feed type terminals for wire sizes from 0.05 to 4 mm2 (AWG 30 - 12). With a press force of 33 kN, the StripCrimp 200 can process a great variety of terminals and wires.
Integrated crimp force monitoring provides for reliable crimp quality assurance and analysis of crimp data. Several additional functionalities such as re-cut, wayback, micro-adjustment and adjustable cycle speed allow state-of-the-art processing.
Next to other strip-crimp machines, Schleuniger also offers crimping presses, crimp applicators and crimp quality assurance devices.
|
|
Hose size : 2" 4 SP
.Swage force : 240 tons
.Opening : Die diameter + 38 mm
.Standard dies supplied : 15 18 21 27 33 39 45 51 57 66
.Motor : 4kW / 230-400V 3ph (2,2 kW / 220V 1 ph possible on option)
.Quick change tool : SRC on option
|
|
|
|
|
|
AMPOMATOR System III
As your workload changes, the best change for you to make is to the AMPOMATOR System III Leadmaker. It takes maximum advantage of the automation possibilities available with the System III Applicator and AMP-O-LECTRIC ST III Terminator. There's a seamless flow of information, so setup, terminating, and quality control happen virtually without operator intervention. Based on the familiar Alpha 433, with easy-to-use TopWin software.
The Control Center...
The AMP-O-LECTRIC ST III Terminator gives you faster changeover and higher uptime. Featuring automatic adjustment of initial crimp height with stepper motor drive, wire line adjust and control software that makes fine adjustment of crimp height automatically once a connection is established with the iButton module.
Full electronic control for full automation.
It Starts with the Applicator...
The System III Applicator features a better aligned, round ram, an iButton data module for built-in intelligence and a separate feed - independent of the ram stroke.
The System III Applicator combines the best of the past with the thinking of today.
Your choice...
Choose your Seal Loading Unit.
The PAWOMAT SLU is integrated into the leadmaker with an I/O interface. It features improved processing speed and cycle time.
The Komax mci 761 seal applicator is integrated by the MCI interface for seamless operation. The OMI device controls the unit with just two keys and a digital potentiometer.
|
|
|
Tubomatic V133ES is a production crimping machines suitable for series production. It can crimp hoses up to 4".
|
|
.Hose size : 10"
.Swage force : 400 tons
.Opening : Die diameter + 125 mm
.Opening without dies : 350 mm
.Dies : to be defined together with the customer
.Motor : 5,5kW / 230-400V 3ph
.Quick change tool : SRC on option
|
|
|
|
|
|
Eaton Aeroquip® MatchMate® ET1280 Crimp Machine
Assembles Hose As Easy As One, Two, Three
BADEN-BADEN, Germany ... Diversified industrial manufacturer Eaton Corporation recently introduced the Aeroquip® MatchMate® hose assembly system. MatchMate guides users through three simple steps to assemble Aeroquip high-quality hoses and through-the-cover (TTC) fittings. This year, Eaton's made hose assembly even easier by introducing the new MatchMate ET1280 crimp machine.
The CE certified ET1280 crimp machine is available for 220 volt hydraulic, hand pump, air/hydraulic; 110 volt hydraulic; and 12 volt electric. ET1280's flexible power supply with the popular MatchMate hoses and fittings make small-batch assemblies in the factory or field as easy as one, two, three. ET1280 unites the best of Aeroquip engineering, supported through the Eaton Walterscheid machining center of excellence. Eaton Walterscheid produces industry leading tube-forming machines, the Walform, and the Walform Plus.
MatchMate hose and fittings are each marked with symbols, indicating that they go together. The no skive trithiocarbonate chemistries (TTC) fittings can then easily be crimped or mated with one of the color-coded crimp dies included in the 8-die package available with the machine. The visual identification system enables dealers and customers to make hose connections quickly, simply and safely.
|
|
SWAGING FORCE 300 Ton
CAPACITY ON 6 SPIRALS HOSE 2" *
CAPACITY ON 4 SPIRALS HOSE 2" interlock
CAPACITY ON 2 SPIRALS HOSE 3"
MAXIMUM CRIMPING Ø 80 mm
DIES OPENING Ø + 43mm
STANDARD VOLTAGE 400V 50Hz 3PH
MOTOR POWER 5,5 KW
WEIGHT WITH OIL 429 KG
DIMENSIONS L x D x H 760 x 580 x 780 mm
DISPENSER QUICK CHANGE OPTIONAL
STORAGE RACK OPTIONAL
ELECTRIC PEDAL OPTIONAL
INTERLOCK DIES OPTIONAL
MARKING DIES OPTIONAL
SPECIAL DIES OPTIONAL
ELECTRIC LIMIT SWITCH included
DOUBLE ACTING CYLINDER included
OIL included
|
|
Weight : 55 kg
.Hose size : up to 1 1/4" 4 SP
.Swage force : 137 tons
.Opening : Die diameter + 18 mm
.Standard die packages : 15 21 27 33 or 15 18 21 27 33 39 45
.Double speed pump
|
|
.Hose size : 2" 4 SP and 4" industrial
.Swage force : 263 tons
.Opening : Die diameter + 52 mm
.Standard dies supplied : 15 18 21 27 33 39 45 51 57 66 73. Bigger sizes also available up to 122.
.Motor : 4kW / 230-400V 3ph (2,2 kW / 220V 1 ph possible on option)
.Quick change tool : SRC on option
.Alternative : can be supplied with 5.5 kW power pack
|
|
Applying thru-splices is fast and efficient when you have access to both
sides of the applicator for placing and holding the wires. The
AMP-O-LECTRIC Model G Splice Terminator with a Standard G Splice
Applicator provides front and rear access to maximize production efficiency.
And it has full guarding for operator safety.
|
|
Product Facts
n Low applied costs
n Terminates most jacketed
cable
n Straight (180°) or rightangle
(90°) wire dress
n Microprocessor controlled
n Stored program capability
n Selective termination of
connector positions
n Rapid tooling changeover
for different connector types
n Manufactured under an
ISO 9001 Certified Quality
System
|
|
Intermediate to high volume rates, up to
600 assemblies per hour
l Flexible platform accommodates one or
two insertion modules as well as
secondary application modules
l Version to handle in-line, radial, and
linear/angularly opposed cavities
l Programmable linear slide and rotary table
l Easy programming through keypad
display
l Palletized fixture system for greater
efficiency and production rates
l Microprocessor controlled
|
|
Product Facts
n No need to strip magnet wire
n Connects up to 3 wires in 1 splice
n Crimp Quality Monitor (CQM)
auto adjusts crimp height and enables 6-sigma process quality
n Height adjusts in .0005 [0.013] increments over .064 range
n Change tooling quickly without major adjustments
|
|
ITACA SOLUTION AUTOMATIC
A very important transformation of crimping machine concept, appreciated by the companies of any size because of improving the aspects they don't concern the size. The positioning costs will be bring down and the tools storage will be avoided. The machine is controlled by an electronic system able to memorize the crimping data (the profile's points where the crimping will be carried out) for any profile. The control system needs this information for the automatic positioning of reference fork of the profile and of the crimping tools. The fork and the tools will be automatically positioned entering profile data to be worked. The knives are universal for any profile, in case some tools must be replaced, the operator will be informed about it by the system. The replacement is immediate. The machine is supplied with the tools.
|
|
Fully automated terminating machine for connector series ECO-TRONIC / ECO-TRONIC pro / ECO-DOMO FT
Main Features
Highly efficient manufacture of jumper lead assemblies
Simple to operate
Low setting-up times
Modular concept
Compact machine design
Excellent price/performance relation
Machine concept suitable for various connector systems
|
|
|
Lightweight, portable crimper designed for reliability in field service. Comes with separate box, designed to contain complete set of dies. The pneumatic version has a foot-operated air pump. Crimps no-skive MegaCrimp® couplings for wire-braid hose up to 1".
|
|
|
|
|
|
CERTIFIED PERFORMING BUSINESS: A NEW ERA IN THE CRIMPING WORLD!
Gates' new range of custom-designed self-assembly machinery:
This new machinery programme offers a grease-free, ergonomic and user-friendly package for professional service in a workshop environment, for mobile operations and even for service in the field. It ensures the production of factory quality assemblies fully complying with European Directives and the most stringent international standards
The new range includes hose cutting, marking and crimping machines and comes with the necessary accessories such as a Quick Die Change Tool (QDC) and marking dies.
All machines are designed to be user-friendly and ensure fast, comfortable handling. In all electrical-driven crimpers, a standard built-in storage rack is positioned for quicker die selection, while die sets are logically organised and within easy reach of the operator.
For service in the field Gates has developed a range of small, portable and lightweight crimpers specifically designed for end-users on site so unnecessary downtime can be avoided. These portable machines come with a detachable die storage case, solid and durable handles and resistant rubber protection layers.
Providing the customer with maintenance-free and cost-competitive machinery is an aspect of Gates Integrated System Approach. Within this approach Gates does not only offer a wide array of hoses and couplings manufactured to stringent tolerances but also rigorously validated assembly machines and dies together with optimal crimp data. All these components are designed together to guarantee a perfect fit, enhanced safety and high-quality performance.
|
|
The PC150H offers the ease of use of a horizontal crimper with the power and precise adjustment capabilities usually found in more costly models.
PC200 Series - Including PC200-1, PC200-2 and PC200-3
The PC200 is a high volume, high capacity, stationary crimper, utilizing microprocessor control for the fastest, most accurate crimping system available.
PC400 Series - Including PC400 and PC400-1
The PC400 is a high volume, high capacity, stationary crimper, utilizing microprocessor control for the fastest, most accurate crimping system available.
|
|
Hose size : 2" 4 SP and 6" industrial
. Swage force : 320 tons
. Opening : Die diameter + 55 mm
. Opening without dies : 260 mm
. Maximum crimp diameter 230 mm
. Motor : 5,5kW / 230-400V 3ph
|
|
ITACA PLUS
The digital reading of both: crimping heads and the fork of reference makes it different from the other models. The regulations are easy thanks to the digital reading on the display.
|
|
ITACA
Reliable and strong this crimping machine made of cast iron guarantees the same crimping quality during the time. Easy to adjust thanks to the translation of punching unit. The knives blocks are fitted with change rapid and magnet in order to avoid the fall of knives. ITACA is easy to use and versatile.
|
|
GAMMA
Placed in the range of machines with good features and limited costs. Designed with experience of ITACA but completely pneumatic. She is strong and lasting. Works with the same tools as the machines of Itaca series.
Supply
Supply:Pneumatic
Positioning
Magnetic support of knives-Number of tools according to the height of profile and to the number of corners.
Facilities
Reading on the special scale of positioning value. Bracing clamp disapears from the working table
Operation Quality
Simultaneous stroke of crimping heads. Double-acting stroke of bracing clamp Vertical clamp(s) of frame.
|
|
|
The PC125 portable crimper with its open design, removable pusher and easy to use, spring loaded die set, is designed for higher production volume and repetitive use. Crimp diameter is set and controlled with an easy to read micrometer. The PC125 is packaged for shop service and includes the crimper and 1 HP, 110V electric pump on a common base, compression ring, pressure plate, magnetized die ring pusher, stop/start remote pendant switch, metric micrometer, adjustable coupling stop and adjustable retraction stop.
|
|
Model CC24
Crimping range (mm) 1 10 — 61
Crimping range (inches) 1 0.39 — 2.40
Crimping force (kN) 1300
Crimping force (tonnage) 130
Crimpings / hour 2 1280
Max. hose size (inches) 1¼
Die set 3 P20
Maximum opening (mm) 4 25
Master die (D / L mm) 84 / 80
Master die (D / L inches) 3.31 / 3.15
Control IS / VS
Motor (kW) 4
Motor (HP) 5.5
QC tool 14 O
Foot pedal 15 O
Control unit: integrated X
Control unit: C1 —
Control unit: C2 —
Back stop device: mechanic O
Back stop device: electric 15 X
Mirror —
Pressure control P1 16 —
Pressure control P2 16 —
AGS auto greasing 16 —
Remotic control unit —
Counter L1, L2, L3 —
ASCII signal 17 O
VS PLUS control 17 O
Length (mm) 597
Width (mm) 586
Height (mm) 613
Length (inches) 23.6
Width (inches) 23.1
Height (inches) 24.2
Weight (kg) 178
Weight (lbs) 393
|
|
Model FP165
Crimping range (mm) 1 10 — 202
Crimping range (inches) 1 0.39 — 7.95
Crimping force (kN) 5000
Crimping force (tonnage) 500
Crimpings / hour 2 1260
Max. hose size (inches) 6
Die set 3 P329 / FP160
Maximum opening (mm) 4 125
Master die (D / L mm) 220 / 116
Master die (D / L inches) 8.66 / 4.57
Control IS / VS
Motor (kW) 5.5
Motor (HP) 7.5
QC tool 14 X
Foot pedal 15 X
Control unit: integrated —
Control unit: C1 X
Control unit: C2 O
Back stop device: mechanic O
Back stop device: electric 15 X
Mirror X
Pressure control P1 16 O
Pressure control P2 16 —
AGS auto greasing 16 O
Remotic control unit O
Counter L1, L2, L3 O
ASCII signal 17 O
VS PLUS control 17 O
Length (mm) 1060 / 600
Width (mm) 860 / 1056
Height (mm) 1825 / 1185
Length (inches) 71.8 / 23.7
Width (inches) 33.9 / 41.6
Height (inches) 71.9 / 46.7
Weight (kg) 2460 / 225
Weight (lbs) 5423 / 496
|
|
Service Crimpers.
Max Hose Diameter: 2” R13 *
4” ½ industrial
Crimping force: 340 T
Dies Size : 6.8-9-12-14-17-20-24-28-32-36-40-44-47-50-54-57-62-67-71
Max Die Opening w/o Dies 160 mm.
Max opening Die Size plus : 38 mm.
Dimensions : L 736 mm x H 810 mm x l 510 mm.
motor power : 3,7 KW
Electrical Power : 400 V 50 Hz 3 Ph
Weight : 265 kg
Back Stop
Quick change tool.
Pedal
To Store for 9 sets of Dies.
According to the hose and fitting.
|
|
Model P16AP
Crimping range (mm) 1 10 — 45
Crimping range (inches) 1 0.39 — 1.77
Crimping force (kN) 955
Crimping force (tonnage) 95
Crimpings / hour 2 —
Max. hose size (inches) 1
Die set 3 P16
Maximum opening (mm) 4 20
Master die (D / L mm) 39 / 64
Master die (D / L inches) 1.54 / 2.51
Control manual
Motor (kW) air pressure
Motor (HP) air pressure
QC tool 14 —
Foot pedal 15 —
Control unit: integrated X
Control unit: C1 —
Control unit: C2 —
Back stop device: mechanic —
Back stop device: electric 15 —
Mirror —
Pressure control P1 16 —
Pressure control P2 16 —
AGS auto greasing 16 —
Remotic control unit —
Counter L1, L2, L3 —
ASCII signal 17 —
VS PLUS control 17 —
Length (mm) 337
Width (mm) 402
Height (mm) 271
Length (inches) 13.3
Width (inches) 15.9
Height (inches) 10.7
Weight (kg) 28
Weight (lbs) 62
|
|
|
|
