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Application
* Intensive industrial use for hard, half-hard, stuffs, humid or dry,
* High reduction ratio, upto 20:1
* Shape index of the product: optimum
Working principle
* The product is crashed against impact plates, in the grinding chamber.
* The final corn size is depending on the adjustable space between the impact plates and the rotating beaters.
* No grid, no screen, which involves no build up.
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VSI5X series vertical shaft impact crusher is a new generation high effective product which introduces German technology, and owns many independent patents property. It integrates three crushing methods into one. All of these made it the core equipment in sand making industries. It is widely used in a variety of metals and non-metallic minerals, cement, refractories, abrasives, glass raw materials, construction aggregate, sand, metallurgical and other industries. Applicable for medium and fine crushing of various ores and rocks, such as iron ore, non-ferrous metal ore, corundum, bauxite, quartz sand, corundum, perlite, basalt materials.
VSI5X series vertical shaft Impact Crusher Feature:
1, deep cavity-type rotor design is optimized to increase material pass-through volume by 30%.
2, when wear shield partial wear out, put upside down, material utilization improved, and service life increase more than 48%.
3, modular-design hammer, just to replace worn parts when wear out, it can reduce cost more than 30%. Add vice hammer, which effectively prevent damage to stand plate after wear out.
4, the core abrasion-resistant material is high degree wear-resistant and temperature-resistant material which used in American important industries.
5, diamond-shaped impact block, avoid stand plate damage after wear out.
6, bearing uses Japanese, Swedish and American international brand.
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Crushing - I-1312 Impact Crusher
The New FINLAY I-1312 impact crusher is the latest development to complement FINLAYS' extensive range of mobile Crushing, Screening and Washing plants.
The I-1312 is fitted with a Cedarapids 5048LP impact chamber. It features a standard 3 bar rotor configuration Ø50” x 48” (1270x1220mm) or an optional 4 bar system.
Standard Features
* Cedarapids 5048LP Impact chamber
* Inlet opening 1100x1240mm (43x48")
* Rotor size Ø1270x1220mm (50x48")
* Hydrostatic drive
* CAT C13 engine
* Rapid set up time.
* Advanced electronic control system
Options to Include
* By Pass Conveyor
* Overband Magnet
* Belt Weigher
* Radio Remote Control for machine movement
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1412 Trakpactor
Terex Pegson has reconfirmed its commitment to continual product improvement. Designed specifically for the heavy duty recycling applications with high re-bar content, we are now able to offer an option of an under pan feeder for the 1412 Trakpactor.
The vibratory pan feeder is situated immediately below the crusher outlet and replaces the deflector which is supplied as standard on the 1412 Trakpactor.
The pan assembly is driven by a hydraulic motor which and two out of balance shafts. It is mounted springs which allow the pan to move in a back-and-downward motion and in an up-and-forward motion. These combined motions cause any material discharged onto the pan feeder to move forwards until it discharges onto the main product belt.
The pan feeder is 2.5m long by 1.1m wide and is fully lined with Hardox 400 wear resistant plate. The under pan feeder retains the excellent conveyor access provided by the hydraulic lower conveyor system from the standard plant.
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XV350
The XV350 is the latest development from engineers at Terex Pegson and features the well-proven Terex Canica 2050 DG vertical shaft impactor. This is driven from a 438HP Caterpillar C13 engine via a self adjusting HFO clutch with a wedge belt drive through a countershaft assembly.
The VSI is fitted with a shoe and anvil arrangement, which is interchangeable with a variety of other configurations depending on the requirements of the application.
The XV350 is fed by a 1.3m wide variable speed inclined feed belt which can be hydraulically raised and lowered for transport purposes. This new plant accepts a maximum feed size of up to 102mm, producing a maximum throughput of up to 350 tonnes per hour depending on application.
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XH250
The XH250 impactor is suitable for compact primary and secondary applications and has been equipped with a powerful C-6.6 Tier III engine and under crusher vibrating pan feeder. The crusher’s direct drive system optimises running costs and ensures downtime is reduced to a minimum.
This plant is capable of processing all material types and can achieve a throughput capacity of 250tph. Additional features also include an overband magnet for the removal of rebar and a product conveyor that can be hydraulically raised/lowered using the automated Canbus PLC system.
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428 Trakpactor
The 428 Trakpactor is suitable for processing soft to medium strength quarried rock, demolition debris and recyclable materials at up to 360 tph.
It can be used as a primary crusher for well broken feed material or alternatively to give increased reduction by operating as a secondary crusher.
It features a multi stage reduction impactor fitted with two adjustable aprons and hydraulic case opening for quick and easy replacement of wear parts. It has a heavy-duty vibrating grizzly feeder with underscreen option and a 1000mm wide discharge conveyor. The plant can be fitted with a magnetic overband separator for recycling applications.
A wide selection of optional features are available with this machine and include: dirt conveyor, magnet, radio control, grinding path, a range of wire meshes for the underscreen, a refuelling pump and hydraulic water pump.
It is fitted with a four bar rotor and two aprons for high reduction performance. An optional third apron or grinding path is also available for addition reduction capability on quarry applications.
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4242SR
The demand for a single crushing and screening unit capable of producing a controlled top size of finished product in closed circuit has led TEREX Pegson to design and manufacture the 4242SR plant.
The 4242SR is based around the acclaimed 428 Trakpactor and comprises a complete crushing, screening and stockpiling unit built onto one tracked chassis.
Suitable for primary and secondary applications in quarrying, contracting and recycling, the 4242SR has outstanding performance characteristics with capacities up to 360 tonnes per hour. Up to four products sizes, depending on the set-up, can be produced and stockpiled. Alternatively, oversize material can be recirculated back to the crusher via an on-board conveyor system to give a guaranteed finished top size.
The unit features a heavy duty vibrating grizzly feeder with two step grizzly, optional underscreen and side conveyor for stockpiling waste material or an additional product. Scalped material can also be fed on to the main product conveyor via a by-pass chute to increase overall capacity. An overband magnetic separator is available for removal of re-bar and steel when used in recycling applications before the crushed material is fed onto a 3.3 x 1.5 mm two deck screen for sizing. To reduce environmental impact, dust suppression sprays are also included as standard.
Our patented access system simplifies screen and conveyor maintenance by allowing the easy separation of the crusher and screen discharge conveyor.
It is fitted with a four bar rotor and two aprons for high reduction performance. An optional third apron or grinding path is also available for addition reduction capability on quarry applications.
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Lower Silesian Machine's Factory ZANAM-LEGMET Spółka z o. o. , producer of
machines and equipment for mining and building industries, offers:
• ZKMS 100/55 and ZKDS 130/75 crushing sets with jaw crushers
• KWS 40/20E jaw crusher for preliminary crushing
• ZKMU 100/110 and ZKDU 120/130 crushing sets with impact
crushers
• KKL 50E container crusher
• KKL 100E compact impact crusher
• KDSn 130/75E stationary jaw crusher
The crushers are designed for crushing materials of 200 Mpa
compression strength such as: granite, amphibolite, gneiss, quartzite, limestone etc.
The crushers can be used for crushing materials in which silty-argillaceous impurities and humidity in the charge should not exceed 15% and 10% respectively.
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The RM100 sets standards defining a new class of mobile crushers. The robust crusher is a continuation of advanced RM technology and design - delivering a significant increase in feed material size and throughput.
Dynamic automatic operation and optimized crusher hammer geometry ensure the highest possible continuous throughput and uniform final grain size. RM100 crushers are operated safely and cost efficiently by a single person - thanks to the radio control system for simultaneous remote operation of the crusher, crawler gear and Release System for removing blockages at the touch of a button.
At just 28 tonnes the crawler-equipped RM100 is a typical RM Compact Recycler that is easy to transport. The system has been cost-optimised from the ground up and offers impressive service life, well below average wear costs , long maintenance intervals and optimum ease of operation. The machine is set up quickly thanks to quick-release connections and perfect accessibility.
Magnetic separator, side conveyor belt and mobile oversize grain screen are also available as proven RUBBLE MASTER add-on modules.
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The RM80 fully meets the requirements of cost-conscious building contractors.
The crusher is programmed to perform - with automatic conveying in line with crusher workload, material and feeding type. Its high continuous throughput is due to the compact crusher's excellent intake behaviour and optimum crusher kinematics.
The RM80 is flexible regarding the material it processes. In recycling mode the magnetic separator reliably removes reinforcing steel from the crushed material. Only one person is required to operate and manoeuvre the RM80 using remote control. Even the unique release system to remove blockages works at the press of a button.
The crusher with crawler gear is mobile even in tight spaces and in mountainous areas. The RM80 is extremely versatile and can be reconfigured from a primary to secondary crusher in just 20 minutes. RUBBLE MASTER ENVIRO technology ensures it can operate without disturbing local residents. Magnetic separator, side conveyor belt and mobile oversize grain screen are also available as proven RM add-on modules.
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I-C13
This is a large heavy-duty tracked crusher incorporating the definitive Impact crusher made by Krupp Hazemag SA. Combining the revolutionary mobility, power and design of Extec crushers with the world reputation of Krupp Hazemag SA for Impactor performance. The following are among the features that set it apart:
* Very high production
* Vibrating feeder automatically meters the flow of material to the crusher
* Large crusher box promotes free flow of re-bar without blockage while fast track facility allows tangled material to clear machine
* Complete machine raises hydraulically for cleaning and service
* Full dust suppression system fitted
* Operated by remote control
* Self-propelled on site and travels on road without low-loader
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Fintec Crushers and Screen Ltd has announced the introduction of the new 1440, a track-mounted mobile unit equipped with a field proven Sandvik impact crusher
The new model, the company’s first since it was acquired by Sandvik last year, combines Fintec’s experience in the design of mobile crushers with Sandvik’s unquestionable leadership in the manufacture of high output impact crushers for quarrying, demolition and recycling applications.
Powered by a fuel-efficient 330 kW Cat C-13 Tier 3 compliant diesel engine, the Fintec 1440 is carried on a manoeuvrable tracked undercarriage and incorporates a Sandvik PR301D impactor with a fluid clutch drive. Fed via a two-deck pre-screen, the crusher is a four hammer open-style rotor with a diameter of 1,150mm and a width of 1,330mm and discharges onto a secondary pan feeder. The plant is also equipped with a primary feeder and a separate two-deck pre-screen.
A relatively low weight and compact dimensions – the unit has an operating weight of 49.8 tonnes and is 15.5 metres in length in transport configuration - means the Fintec 1440 is transportable in a single load, allowing it to be readily moved and redeployed for maximum utilisation. Optional equipment includes a remote diesel and water pump, an over-band magnet for recycling and demolition applications, and a dolly chassis for ease of transport.
The machine is designed to deliver throughputs from 300 to 350 tonnes/hour in materials including granite, slate, limestone, brick and asphalt and is suitable for a wide variety of many applications such as secondary or fine crushing of softer rocks and in various demolition and recycling applications.
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The RM70 delivers the ultimate combination of ease-of-use and high-performance crushing. Thanks to completely new technical solutions for the transmission, crushing mechanism and overall process technology, the compact RM70 reaches new heights in throughput continuity - with excellent quality of the homogenous final grain. The innovative crusher geometry guarantees a high-quality, uniformly cube-shaped grain. The impact arm linkages can be adjusted hydraulically for different applications.
All routine maintenance and service work can be carried out quickly and safely from ground level. 3 folding doors make access even easier. The attractive industrial design fully reflects the revolutionary character of this machine.
Residents and authorities alike value the whispering performance of this highly manoeuvrable crusher - especially in built-up areas. The proven RM ENVIRO concept was taken into account in the design phase and developed even further.
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The RM60 is the most compact RM crusher and perfect for newcomers to recycling. This semi-mobile crusher can be transported using a truck with drag-on hook system (for example) and is ready for operation in just 10 minutes.
With a transport weight of just 12 tonnes, the crusher produces up to 80 tonnes of cubic high-quality grain per hour from rubble, asphalt and concrete. The RM60 is easy to operate and all service work can be carried out from the ground.
With high-performance components such as pre-screens and final screens, you can create a complete recycling centre. Construction companies can then offer their services to businesses and communities, creating clearly defined, cost-effective recycling systems.
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... see all the products in the category
Crushers
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TMEA series
- Easy-to-use: three-step process, measure-align-document
- Selectable mm or inch reading of measurement facilitates worldwide use levels allow easy and fast positioning of the measuring units
- Supplied with high precision SKF pre-cut shims for accurate alignment
- Display unit provides clear "real-time" values during the alignment process making rechecking alignment unnecessary
Shaft alignment tool TMEA 2:
- "Soft foot" feature is shown on the digital display, which easily guides the operator through this function
- Magnetic brackets allow easy fixture of the measuring units onto the shaft
- Maximum distance of 0,85 m (2.8 ft) between the measuring units
Shaft alignment tool with printer capability
TMEA 1P/2.5:
- Optional printer facilitates recording of alignment activities
- Maximum distance of 2,5 m (8.2 ft) between the measuring units makes it suitable for aligning variety of applications
Intrinsically safe shaft alignment tool TMEA 1PEx:
- Intrinsically safe classification EEx ib IIC T4, ATEX code: II 2 G
- Standard printer facilitates recording of alignment activities
- Maximum distance of 1 m (3 ft) between the measuring units makes it suitable for aligning variety of applications
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Fixturlaser XA features
3-D color animations give express results
The whole alignment process is shown on the screen, using 3-D Macromedia Flash animations that are simple to comprehend and will give you an alignment jump-start when using Fixturlaser XA. Figures and arrows show the measurement results and any requirement for alignment. Color coded values simplify and speed up the interpretation of the results.
Wireless data transfer
Wireless transmitters allow the elimination of wires connecting the transmitters-detectors to the display unit. They also increase your mobility to move around with the display box in your work place, which comes in handy when you measure the machine couplings at one place and make alignment adjustments at another.
Express mode
When you turn the shaft, the system registers the three measurement points automatically - the Express Mode. It takes you through the measurement and alignment process faster compared to the traditional methods, such as the Tripoint Method and the Clock Method.
Comment from the field:
Jacob Nørgaard Andersen, Head of sector service technology, Siemens Wind Power A/S, Denmark
"We have many people using the Fixturlaser XA system and therefore it is very important for us that it is easy to use. The menus are very user friendly and easy to command. We have been able to minimize the time spent on alignment by our fitters after the introduction of the laser alignment of our generators. At the same time the accuracy has improved, and there is not much depending on the specific experience and knowledge of the fitter. Fixturlaser XA alignment equipment has become one of our standard tools."
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OPTALIGN smart / OPTALIGN smart EX
Modular mid-range alignment system, also available in intrinsically safe version, which can be fully loaded to cover both shaft and geometric applications
Its intuitive operation, ergonomic design and the loaded features make OPTALIGN smart a called for feature in the maintenance of rotating machinery such as pumps, motors, gearboxes and compressors. OPTALIGN smart possesses the powerful features required in productive maintenance technology, is a proud recipient of the 2007 red dot design award, is product of the year 2007.
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C911 - precision laser shaft alignment, field balancer, two channel vibration spectrum analyzer - all in one instrument.
Laser alignment - advanced horizontal, vertical mechanism alignment
Balancing program - up to 8 planes, up to 14 points
Displacement, velocity, acceleration measurements and 6400 lines FFT spectrum analysis
Frequency and time domain measurements, enveloping detector
Versatile PC compatible file system (FAT) allows to organize data file management and report print.
Expanable memory of 1GB SD card
USB communication interface, "mass storage device"
Firmware - upgradeable by user
"ConSpect" Windows based data base and analysis software
NiMH battery, USB type charger
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Easy-Laser® shaft alignment systems has all the programs and functions you could want for the alignment of rotating machines. The EasyTurn™ program allows alignment with as little as 40° rotation of the shafts. Functions for compensation of thermal growth, alignment tolerance check and reference foot locking. Vibration measurement, Digital Sheave alignment and Geometrical measurements possible together with accessories.
Typical applications: Horizontal, vertical/flange-mounted and cardan-shaft-coupled machines, machine trains (up to ten machines in line).
All parts included in the systems are developed for rough use and to be easy to mount on the machines. The rugged aluminum and stainless steel design guarantees stable measurement values and reliable alignment even in the harshest of environments. As a user you are given step-by-step instructions on the display through the entire measurement procedure. Measurement values are displayed live, making it easy to adjust the machine to a correct position. The displayed resolution can be set as low as 0.001 mm [0.05 mils/thou].
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The Fixturlaser Dirigo puts laser alignment accuracy within reach of everyone! The ergonomically designed control unit fits comfortably in one hand. The live display means that you will get instant feedback when shimming or moving the machines. This eliminates the guesswork and back and forth you're suffering through now. All this at an affordable price that means a really quick payback.
Fast, Easy, Precise
The Fixturlaser Dirigo features a unique laser line instead of the traditional laser dot. This makes setup and alignment much easier, as the line is wide and is easily projected to the laser detector.
The Fixturlaser Dirigo also features graduated labels on the laser heads that work with the laser lines, to help the operator "visualize" the misalignment condition. This visual cue reinforces the digital values that are displayed on the unit, and makes evaluation and correction of misalignment an easier process. This is very useful when performing rough alignment. The alignment data is continuously updated. All movements of the motor are simultaneously displayed on the screen. The measurement results are displayed with a resolution of 0,01 mm. As you shim or move the machine, the values will be updated to let you know exactly where you are at each step of the way. This means no more guessing about the shim amount, or how much to move a machine. With the Fixturlaser Dirigo laser alignment system there is no interpreting of the values as with dial indicators. The position sensitive detectors precisely measure the misalignment. The large LCD display clearly presents the position of the machinery being aligned.
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Fixturlaser GO Features
Several of its features are adopted from the innovative Fixturlaser XA system, which will reduce the time spent on pre-alignment actions, measurement registration, performing the actual alignment, remeasuring to make certain that you have a correctly aligned machine; and, finally, documenting the measurement data.
The pre-mounted fixtures speed up mounting and packing of the fixtures.
Other characteristics facilitating the handling of the system are the icon based user interface, a typical Fixturlaser trademark, now used in our systems for more than 15 years.
The measurements can be transferred to a PC by connecting the display unit to the USB connection. When connected the display unit appears as a mass storage device in your PC. Files are then easily transferred using the Explorer on the PC.
The CCD technology used in the measurement units’ extra large detector area (30 mm)minimizes or, in most cases, eliminates the need for rough alignment. This technology also makes it possible to suppress ambient light and it rejects side spots that might interfere with the accuracy of the measurement values.
Line laser combined with the CCD, renders the laser adjustment easier than ever. The measurement units will always be in the right position sideways, and vertical adjustments are easily done by unsnapping the measurement units’ snap-on fixtures.
The three LED lights on the display unit indicate whether the couplings are within tolerance (green light), within double tolerance (orange light), or out of double tolerance (red).
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High end modular alignment system, extendable to all advanced shaft and geometric applications
This cutting-edge system possesses a large high resolution full VGA TFT color display making information easily readable in low light environments or sunlight conditions.
ROTALIGN Ultra the number 1 tool in alignment features concise navigations keys, a very user-friendly and intuitive user interface, a heavy duty Li-ion rechargeable battery plus an ergonomic design.
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For users who want a simple, reliable and cost-effective measuring system for the alignment of horizontally-installed machines. Provides vertical and horizontal alignment solutions, graphically on the display screen. EasyLink for Windows® is included to upload alignment data and export it to Excel®.
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