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Separator® Cutoff Tools
Maximize your productivity and lower your cost per cut with Separator® quality and variety.
- Separator® Classic Inserts
- Separator® F2 Inserts
- Separator® G2 Inserts
- Separator® S2 Inserts
- Separator® S2-Ultra Inserts
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CUT-GRIP
ISCAR has an extensive line of Grip products for parting and groove-turn applications. Turning inserts are available in single and double-ended conventional configurations or in ISCAR's unique double-ended twisted geometry for unlimited depth of penetration. The Grip families also include the largest variety of grooving widths available in today's market for external, internal and facing applications. Also featured is the versatile HELIGRIP multifunctional turning insert, capable of performing 8 different applications.
ISCAR provides a combination of a large variety of chipformers and the most advanced grades for the best performance and longest tool life. Strict production procedures in ISCAR's QS-9000 certified manufacturing facility guarantee reliability and repeatability for the ultimate in production control.
No other company offers such a large selection of high quality turning tools!
%u2022 Principles of turning with CUT-GRIP and TOP-GRIP tools
%u2022 Finishing operations: diameter compensation
%u2022 Characteristic values of %u0394
%u2022 Turning at large depth of cut and high feeds
%u2022 High degree of accuracy with CUT-GRIP and TOP-GRIP tools
%u2022 Groove Turn Tools - Multifunction Operations
%u2022 Machining a radius or a chamfer
%u2022 Machining between walls
%u2022 Surface quality
%u2022 Optimizing internal machining
%u2022 Improving internal turning in a blind hole
%u2022 Calculation of required machine power
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QuadCut Internal:
QuadCut Internal offers exceptional strength, accuracy, and flexibility for your internal threading operations. Our two and four-sided design delivers improved tool life and faster threading.
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QuadCutOff:
The tool are made of speed steel and used for parting off. The unique design with four edges delivers improved tool life and cost savings. Compared to conventional parting off tools in hard-metal the speed steel do not crack that easily.
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ISCAR is introducing two new CBN (Cubic Boron Nitride) grades:
the IB55, mainly for hardened steel and IB85 for cast iron and hardened steel. Different CBN grades can optimize the performance in various applications, depending on workpiece composition and properties as well as the applied machining conditions.
IB55: For semi-finishing and finishing of hardened steel, even under interrupted conditions. This new grade will replace the current IB65.
IB85: For machining grey cast iron and cast iron with
hardness >45 HRc and heat-resistant alloys. The new IB85 offers an alternative to the current IB90 for most of the applications.
Note: IB65 and IB80 will be phased out gradually.
Insert Geometries:
All new IB55 and IB85 inserts have a single-tipped working corner. On their cutting edge both grades have a T-land of 0.14 x 20°. The IB55 grade also has a honing of 0.010-0.015 mm.
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Secomax is a range of high performance cutting tool grades based on PCBN-Polycrystalline Cubic Boron Nitride.
The current range of Secomax grades are, CBN400C, CBN350, CBN300, CBN200, CBN150, CBN050C, CBN100 and CBN10. Secomax grades are formulated and specifically developed for machining hardened steel, pearlitic cast iron, hard iron and superalloys. When machining these materials with Secomax substantial reductions can be achieved in production costs. For example machining times compared to grinding can be reduced by up to 90 %. Secomax inserts can also outperform ceramics by more than 30 times when machining pearlitic cast iron. Capable of high stock removal rates and environmental benefits, Secomax offers many advantages compared to grinding.
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Sandvik Coromant’s new GC1125 grade lives up to the demands of the leading parting and grooving tooling system, CoroCut® 1-2 edge and is now the first choice to achieve improved performance in parting, grooving, turning and profiling operations in a wide geometry range.
The optimization of properties for this grade delivers a wider application area and the capacity to handle improved cutting data. GC1125 has a good all round ability and provides the means to improve performance in a wide geometry range across many parting, grooving, turning and profiling operations. It is the first choice for application in steel and stainless steels and excels when machining cast iron and HRSA materials.
These advantages result from a technological breakthrough in coating and substrate technology. The combination improves wear resistance and security, either when running at higher cutting speeds or for a longer time in cut. The coating is new, PVD with TiAIN layers, including properties designed for the GC1125’s wide application area. New, fine grained substrate optimised for steels and stainless steels has improved hardness and supports increases in cutting data.
GC1125 is a simpler option, enabling machine shops to do more with one grade. Its wide geometry range offers improved performance to a larger number of machining operations.
In parting, it is optimised for steels, stainless steels and HRSA materials, a first choice in CF and CR geometries. CF is the low feed choice, giving excellent chip control and surface finish, CR the strong geometry for parting off bars and interrupted cuts at high feeds.
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ISCAR-GRIP
Parting Inserts
DO-GRIP
First choice for parting. Double-ended inserts. Self clamped for deep grooving and large diameters. Screw clamped for small diameters.
SELF-GRIP
Single-ended insert for deep grooving and large diameters. Has a stopper for high radial accuracy.
CUT-GRIP
Single-ended insert. Self and screw clamped options. For tool users.
DO-GRIP for Swiss Automatics. The most economical, double-ended parting and grooving inserts in 1.0 - 3.0 mm (.039 - .118") widths that can be mounted on small shank 8, 10, and 12 mm (.315, .394, and .472") holders. The new design has a very short clamping head and with a slanted screw for convenient
indexing. These features are essential for operating on Swiss type automatic machines that have very limited space.
DO-GRIP is an optimal solution for grooving and parting of small shafts and tubes.
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Sandvik Coromant is now extending its premium program of cutting tools for parting and grooving which will, no doubt, have great influence on machining productivity.
CoroCut 3 brings a third cutting edge to the shallow parting of tubes, bars and grooving operations. The extremely small parting widths in 2,0, 1,5 and 1,0 mm facilitates will reduce the raw material usage considerably.
The insert is held securely by a unique clamping solution ensuring accurate location and easy to use. This in combination with very tight indexing tolerances will produce workpieces with very close length tolerances.
Two dedicated insert geometries ensure peak performance and excellent surface finish in all workpiece materials. The very same holder can be used for all insert widths giving maximum versatility.
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Grooving and Parting-Off applications just got better. Introducing TGP25 and TGP45 - new grades, new technology with DURATOMICTM coating gives impressive results.
Not only do these two grades feature the Duratomic coating technology, they also mark the beginning of a new generation for grooving and parting-off. Although designed for steel machining, these grades can also be used in cast iron and stainless steel with excellent results.
TGP25 - THE NEW GRADE FOR GROOVE TURNING
The unique and secure clamping system of Seco Multi Directional Turning (MDT) allows high speeds and feeds while securing long and consistent tool life.
The rigidity of Seco MDT can be used to fully exploit the extended cutting data capability of TGP25. Available in all widths, corner radii and chipbreakers,
TGP25 gives outstanding performance over a large application area and its superior edge integrity ensures an excellent surface finish too.
TGP45 - THE LATEST GRADE FOR PARTING-OFF
Team up the impressive stability of the HSS-blades for parting-off with 150.10 inserts and you can take full advantage of the cutting data capabilities of TGP45.
With superb performance in a wide application area, TGP45 is available in the most common widths and chipbreakers. It has a high level of wear resistance and allows high cutting data together with long tool life. The superior edge integrity will give you an excellent surface finish as well.
TGP45 is also a good choice for milling when using 335.10 disc milling cutters.
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The Lynx LCS14 Cut-Off Saw is used for fast cutting of concrete, masonry, pipe, structural steel beams ang guardrail. Lynx LCS14 features are:
- 7-9 gpm (26-34 lpm) operating range.
- 14 inch abrasive or diamond segment (wet or dry) blades.
- Available in clockwise or counter clockwise rotation models.
- Internal flow control to prevent over-speeding.
- Internal blade brake.
- HTMA quick disconnect couplers included on all models.
- Adjustable blade guard.
- Optional Saw cart.
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G Series grinders are available in a choice of 0.3kW, 0.6kW and 1.0kW motors offering the right performance for every application. Configurations available include straight, extended straight and angle with a variety of attachments.
The G1 series (0.3kW) is ideal for light material removal, cleaning rough castings, deburring parts, cleaning up welds and other finishing tasks.
The G2 (0.6kW) series is perfect for big jobs having a high torque motor with high stall.
The G3 (1.0kW) series has a superior power to weight ratio with one of the highest stall torques on the market today. With its contamination free speed controller and one nut access for servicing it is the tool of choice for maximising material removal rates.
The G3A120PP95AV angle wheel grinder (125mm) has one of the lowest vibration levels available today with autobalancer and unique anti-vibration side handle fitted as standard.
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12,000 – 18,000 RPM
0.5 – 1.1 hp (0.4 – 0.8 kW)
■ Composite and steel housing
■ Front, Side & Rear Exhaust
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The new generation of the multipurpose system for interior outfitting and renovation is here: The new FEIN MULTIMASTER has developed from the unique experience that FEIN has acquired in over 40 years in oscillation Technology. With the oscillating movement and particularly user-friendly accessories, the FEIN MULTIMASTER is an unbeatably versatile, high-precision specialist tool – perfect for all professional outfitting, renovation and repair work.
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