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Separator® Cutoff Tools
Maximize your productivity and lower your cost per cut with Separator® quality and variety.
- Separator® Classic Inserts
- Separator® F2 Inserts
- Separator® G2 Inserts
- Separator® S2 Inserts
- Separator® S2-Ultra Inserts
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CUT-GRIP
ISCAR has an extensive line of Grip products for parting and groove-turn applications. Turning inserts are available in single and double-ended conventional configurations or in ISCAR's unique double-ended twisted geometry for unlimited depth of penetration. The Grip families also include the largest variety of grooving widths available in today's market for external, internal and facing applications. Also featured is the versatile HELIGRIP multifunctional turning insert, capable of performing 8 different applications.
ISCAR provides a combination of a large variety of chipformers and the most advanced grades for the best performance and longest tool life. Strict production procedures in ISCAR's QS-9000 certified manufacturing facility guarantee reliability and repeatability for the ultimate in production control.
No other company offers such a large selection of high quality turning tools!
%u2022 Principles of turning with CUT-GRIP and TOP-GRIP tools
%u2022 Finishing operations: diameter compensation
%u2022 Characteristic values of %u0394
%u2022 Turning at large depth of cut and high feeds
%u2022 High degree of accuracy with CUT-GRIP and TOP-GRIP tools
%u2022 Groove Turn Tools - Multifunction Operations
%u2022 Machining a radius or a chamfer
%u2022 Machining between walls
%u2022 Surface quality
%u2022 Optimizing internal machining
%u2022 Improving internal turning in a blind hole
%u2022 Calculation of required machine power
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QuadCut Internal:
QuadCut Internal offers exceptional strength, accuracy, and flexibility for your internal threading operations. Our two and four-sided design delivers improved tool life and faster threading.
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QuadCutOff:
The tool are made of speed steel and used for parting off. The unique design with four edges delivers improved tool life and cost savings. Compared to conventional parting off tools in hard-metal the speed steel do not crack that easily.
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ISCAR is introducing two new CBN (Cubic Boron Nitride) grades:
the IB55, mainly for hardened steel and IB85 for cast iron and hardened steel. Different CBN grades can optimize the performance in various applications, depending on workpiece composition and properties as well as the applied machining conditions.
IB55: For semi-finishing and finishing of hardened steel, even under interrupted conditions. This new grade will replace the current IB65.
IB85: For machining grey cast iron and cast iron with
hardness >45 HRc and heat-resistant alloys. The new IB85 offers an alternative to the current IB90 for most of the applications.
Note: IB65 and IB80 will be phased out gradually.
Insert Geometries:
All new IB55 and IB85 inserts have a single-tipped working corner. On their cutting edge both grades have a T-land of 0.14 x 20°. The IB55 grade also has a honing of 0.010-0.015 mm.
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Sandvik Coromant’s new GC1125 grade lives up to the demands of the leading parting and grooving tooling system, CoroCut® 1-2 edge and is now the first choice to achieve improved performance in parting, grooving, turning and profiling operations in a wide geometry range.
The optimization of properties for this grade delivers a wider application area and the capacity to handle improved cutting data. GC1125 has a good all round ability and provides the means to improve performance in a wide geometry range across many parting, grooving, turning and profiling operations. It is the first choice for application in steel and stainless steels and excels when machining cast iron and HRSA materials.
These advantages result from a technological breakthrough in coating and substrate technology. The combination improves wear resistance and security, either when running at higher cutting speeds or for a longer time in cut. The coating is new, PVD with TiAIN layers, including properties designed for the GC1125’s wide application area. New, fine grained substrate optimised for steels and stainless steels has improved hardness and supports increases in cutting data.
GC1125 is a simpler option, enabling machine shops to do more with one grade. Its wide geometry range offers improved performance to a larger number of machining operations.
In parting, it is optimised for steels, stainless steels and HRSA materials, a first choice in CF and CR geometries. CF is the low feed choice, giving excellent chip control and surface finish, CR the strong geometry for parting off bars and interrupted cuts at high feeds.
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ISCAR-GRIP
Parting Inserts
DO-GRIP
First choice for parting. Double-ended inserts. Self clamped for deep grooving and large diameters. Screw clamped for small diameters.
SELF-GRIP
Single-ended insert for deep grooving and large diameters. Has a stopper for high radial accuracy.
CUT-GRIP
Single-ended insert. Self and screw clamped options. For tool users.
DO-GRIP for Swiss Automatics. The most economical, double-ended parting and grooving inserts in 1.0 - 3.0 mm (.039 - .118") widths that can be mounted on small shank 8, 10, and 12 mm (.315, .394, and .472") holders. The new design has a very short clamping head and with a slanted screw for convenient
indexing. These features are essential for operating on Swiss type automatic machines that have very limited space.
DO-GRIP is an optimal solution for grooving and parting of small shafts and tubes.
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Sandvik Coromant is now extending its premium program of cutting tools for parting and grooving which will, no doubt, have great influence on machining productivity.
CoroCut 3 brings a third cutting edge to the shallow parting of tubes, bars and grooving operations. The extremely small parting widths in 2,0, 1,5 and 1,0 mm facilitates will reduce the raw material usage considerably.
The insert is held securely by a unique clamping solution ensuring accurate location and easy to use. This in combination with very tight indexing tolerances will produce workpieces with very close length tolerances.
Two dedicated insert geometries ensure peak performance and excellent surface finish in all workpiece materials. The very same holder can be used for all insert widths giving maximum versatility.
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The Lynx LCS14 Cut-Off Saw is used for fast cutting of concrete, masonry, pipe, structural steel beams ang guardrail. Lynx LCS14 features are:
- 7-9 gpm (26-34 lpm) operating range.
- 14 inch abrasive or diamond segment (wet or dry) blades.
- Available in clockwise or counter clockwise rotation models.
- Internal flow control to prevent over-speeding.
- Internal blade brake.
- HTMA quick disconnect couplers included on all models.
- Adjustable blade guard.
- Optional Saw cart.
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G Series grinders are available in a choice of 0.3kW, 0.6kW and 1.0kW motors offering the right performance for every application. Configurations available include straight, extended straight and angle with a variety of attachments.
The G1 series (0.3kW) is ideal for light material removal, cleaning rough castings, deburring parts, cleaning up welds and other finishing tasks.
The G2 (0.6kW) series is perfect for big jobs having a high torque motor with high stall.
The G3 (1.0kW) series has a superior power to weight ratio with one of the highest stall torques on the market today. With its contamination free speed controller and one nut access for servicing it is the tool of choice for maximising material removal rates.
The G3A120PP95AV angle wheel grinder (125mm) has one of the lowest vibration levels available today with autobalancer and unique anti-vibration side handle fitted as standard.
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12,000 – 18,000 RPM
0.5 – 1.1 hp (0.4 – 0.8 kW)
■ Composite and steel housing
■ Front, Side & Rear Exhaust
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The new generation of the multipurpose system for interior outfitting and renovation is here: The new FEIN MULTIMASTER has developed from the unique experience that FEIN has acquired in over 40 years in oscillation Technology. With the oscillating movement and particularly user-friendly accessories, the FEIN MULTIMASTER is an unbeatably versatile, high-precision specialist tool – perfect for all professional outfitting, renovation and repair work.
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Portable Tube Saws
Tube cutting made easy!
Cutting thin-walled stainless-steel tubes and elbows using the superior «planetary cutting technology».
Deformation-free clamping system by integrated clamping jaws made from hardened aluminum-cast for different tube diameters.
Advantages:
• Lightweight and easily transportable machine (only 23 kg/26 kg) to provide flexibility for on-site applications
• Deformation-free clamping of thin-walled tubes
• For cutting of thin-walled tubes and elbows
• Cutting of stainless steel tubes with a OD < 120 mm/4.7" (PS 4.5) or a OD of < 170 mm/6.7" (PS 6.6)
• No rework necessary because of a burr-free and square cut
• Cold cutting process prevents corrosion
• NEW: Integrated laser pointer to determine the cut off point
• Orbital cutting process saves time
• Multipoint clamping system of tubes
• Fast adjustment of tube dimensions
• NEW: Now available with press fitting blade/bevel combination cutters
Your benefits:
• Square, burr-free and deformation-free pipe end
• Cold machining process
• Cutting in seconds
• Increased productivity
• Increased service life of tools
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Pace1 Press
Pace1 Press is the first battery operated pre-assembling machine for cutting rings. It's weight is only 7kg and that makes it very easy to use. It is designed for 6-42mm pipes and there is plenty of force even for stainless steel assemblies. Pressure is fully adjustable. Machine has been tested with all leading cutting ring and fitting solutions on the market.
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Pipe cold cutting and/or beveling machine GBC range 1"-96" (30mm - 2300 mm) O.D., available with pneumatic or hydraulic motor.
Two different product lines available, both split frame ring body design:
GBC MCA range 1"-36" (30mm - 900mm)
Aluminium body, lightweight, low profile, split frame, suitable for all extreme on- site application when high portability and easy handling is a factor
GBC SUPERCUTTER range 6”-60” (160mm - 2300mm)
Steel body, heavy duty, split frame, suitable for big pipe sizes and heavy wall also on exotic materials
All units can be equipped with two copier toolboxes for following the pipe od profile, thus minimizing the bevel offset due to out of round of pipe.
Pipe counter bore module also applicable.
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Having set the benchmark for pipe cutting and beveling machines for over 40 years, our new range of machines takes us even further forward. The new GF 4, GF 4 AVM, GF 4 MVM are now available!
Your benefits:
- Square, burr-free and deformation-free pipe end
- cold machining process, cutting in seconds
- Simultaneous or seperate cutting and beveling
- Cost-effective, increasing productivity
- Even longer tool life
What´s new?
- Optional feed module AVM or MVM for an automated or manual cutting process
- Locking mechanism prevents unauthorized usage and theft
- Weight reduction for ease of movement
- A new ergonomically-designed motor handle for a safer and more comfortable operating position, which also enables easier cutting of elbows
- Integrated laser pointer to determine the cut-off point
- 2 position aluminum clamping jaws to reduce chatter and enable smaller length of pipe to be machined
- 1 multifunctional tool for all adjustments on the machine
- Extended speed range (65-125 rpm), ideal for the cutting of high-perfomance materials (Haselloy, P91, etc.)
- Swivel cable with a quick-disconnect coupler for easy and quick replacement of power cables
- The new saw blade guard protects against flying chips and comes with a measuring port
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Pipe Cutting and Beveling Machines with automatic feed module AVM.
A new highlight in the GF-Series of Orbitalum Tools!
The new GF machine for cutting and beveling of high, low and unalloyed metal pipes has demonstrated convincing operational results with large pipe diameters and safe and ergonomic serviceability.
A strong machine for demanding applications!
Advantages:
• For cutting pipes with ODs between 283 - 508 mm (11.14 - 20 inch) and pipe wall thicknesses of up to 15 mm (0.59 inch)
• Right-angled cutting without misalignment
• Burr-free and cold operating process
• Unique automatic process by the AVM feed module thus ensuring constant cutting
• Including a height-adjustable and robust lifting bench with a container for swarf collection
• The ergonomically designed handle enables a safer operating position; and cutting elbows is made possible without any further adjustments
• Multifunctional wrench for all setups on the machine
• Sturdy design with powerful drive
• High rotational moment for optimal cutting and beveling processes
• Optimal speed range of 50 - 163 rpm, ideal for cutting high-performance materials (Hastelloy, P91, etc.)
• Plug connection with quick-action coupling: for easy and comfortable replacement of the power cable.
• Optimized saw blade guard protects the user against flying chips
Your benefits:
• Reduced tooling and production costs
• An even higher operating life of the tools is guaranteed by the continual cooling system (available as special accessory)
• High operating efficiency
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GBC pipe cutting machines orbital bench type are the fast & easy solution for cut off any pipe material (Fe, alloys, stainless steel).
Driven by a powerful electric motor, with variable rpm, easy handle all tube diameters & wall thickness thanks to its special shaped vice locking pads.
GBC orbital pipe cutters can perform clean square cut, burr free, ready for welding.
Available automatic electric rotation on bigger sizes.
- GBC PIPE 2 range 6-60mm (1/4"-2")
- GBC PIPE 4 range 13-120mm (1/2"-4 1/2")
- GBC PIPE 8 range 80-230mm (3"-8")
- GBC PIPE 12 range 210-326mm (8"-12")
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