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The smooth coating surface suppresses chip welding, improving the work surface finish
- T5115
This multipurpose grade provides stable processing in a wide
range of areas, from continuous to interrupted cutting.
- T5105
This grade exhibits superior wear and plastic deformation
resistance in high-speed continuous cutting.
- T5125
This tough grade prevents sudden breakage and is suited for
heavy interrupted cutting.
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A new generation of inserts is taking the world of metal cutting by storm. They are faster, safer, harder, tougher and more versatile than anything that has gone before. That’s right. The new insert generation leave no room for compromise.
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DIXI Polytool has a complete range of standard indexable inserts "ARTDECO" for swiss turning applications as well as brazed turning tools.
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Milling Inserts
Our milling inserts are engineered specifically to boost your milling productivity and profitability. Our portfolio of products will provide unsurpassed performance for all milling applications and materials.
Inserts KSSM45 - Face Milling
Improved insert design for perfect performance
Inserts KSSM90 - End Milling
Improved insert design for perfect performance
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High chipbreaker wall
By lowering the cutting edge height, high and broad chipbreaker wall can be formed near the corner point.
Can restrict thin chips formed in finishing.
Even at the allowable highest feed, chips do not surmount the
chipbreaker wall.
Stable insert seating
Sufficient boss face is formed along the insert outline.
Improved seating stability obtained with the whole of the insert.
Inclination
By inclining the cutting edge from the boundary between the corner radius and straight cutting edge, the side rake angle is increased in the direction of the arrow.
In profiling, chips are forced to curl sideward and be broken.
In undercutting, chips are evacuated smoothly.
Dimple structure
A dimple is formed near the corner point on the rake face.
Can reduce the contacting area between chips and the rake face, suppressing the occurrence of thermal cracks.
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Fives Cinetic’s CITCO brand DIAPAX (PCD) and BORPAX (PCBN) cutting tools offer a cost-effective alternative to conventional cutting tool materials for high-metal removal rates, improved finishes, and extended tool life in maching ferrous (BORPAX) and non-ferrous (DIAPAX) workpieces. These superabrasive-based materials can be used in a wide range of tools including drills, reamers, gun drills, piston and standard groove tools. CITCO technicians can also incorporate them in wear parts and intricate form tools.
DIAPAX PCD tools can provide up to 300 times the life of carbide machining non-ferrous and abrasive non-metallic workpieces in turning, boring, facing, forming, milling, grooving, reaming, parting, and fly-cutting operations, and provide similar improvements when used as wear parts.
BORPAX solid PCBN inserts provide similar performance improvements over carbide in machining ferrous materials. They are made of very fine, carefully graded CBN crystals in a sintered ceramic matrix, and provide usable cutting edges on both top and bottom surfaces.
Both materials are available as standard round inserts in a variety of sizes, and both can be custom fabricated in a wide range of sizes and profiles to meet specific application requirements. Standard tools are typically delivered in 10 weeks or less.
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VP1505
Features
• Thick 18 micron MT-CVD TiCN/Al2O3/TiC coating
• Unique gray/black coating used only by Valenite
• Predictable tool life and edge line strength
• Compliments VP1510 on continuous high-speed K05 finishing applications
• Micrograin substrate
• Smooth surface coating, polished on the rake surface
Benefits
• Allows for high speeds, feeds and enhanced flaking resistance
• Easy identification of used insert edges
• Provides a comprehensive tool line-up for cast iron roughing to finishing of all automotive components
• Provides excellent wear and heat resistance at high speeds
• Reduces build-up of ferritic nodular iron
• Reliable performance
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BNC200 reliable tool life on a wide range of applications
Our coated CBN grade BNC200 offers safe reliable cutting, high constance of dimension and predictable tool life. The newly developed grade with enhanced edge strength is coated with TiAlN-base ceramic for excellent wear resistance and realises extended tool life even when interrupted cutting. This grade is especially suitable for medium speed machining and carburised surface.
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PCD-inserts
All ISO inserts can be equipped with PCD or CBN.
The cutting material is defined by the machined material. Through highly precise techniques for eroding it is possible to achieve tool geometries that are otherwise not possible with solely grinding.
The edges can be done with or without a chip angle, the application of different chip breaker geometries is also possible.
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QuadCut Internal:
QuadCut Internal offers exceptional strength, accuracy, and flexibility for your internal threading operations. Our two and four-sided design delivers improved tool life and faster threading.
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QuadCutOff:
The tool are made of speed steel and used for parting off. The unique design with four edges delivers improved tool life and cost savings. Compared to conventional parting off tools in hard-metal the speed steel do not crack that easily.
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