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Separator® Cutoff Tools
Maximize your productivity and lower your cost per cut with Separator® quality and variety.
- Separator® Classic Inserts
- Separator® F2 Inserts
- Separator® G2 Inserts
- Separator® S2 Inserts
- Separator® S2-Ultra Inserts
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CUT-GRIP
ISCAR has an extensive line of Grip products for parting and groove-turn applications. Turning inserts are available in single and double-ended conventional configurations or in ISCAR's unique double-ended twisted geometry for unlimited depth of penetration. The Grip families also include the largest variety of grooving widths available in today's market for external, internal and facing applications. Also featured is the versatile HELIGRIP multifunctional turning insert, capable of performing 8 different applications.
ISCAR provides a combination of a large variety of chipformers and the most advanced grades for the best performance and longest tool life. Strict production procedures in ISCAR's QS-9000 certified manufacturing facility guarantee reliability and repeatability for the ultimate in production control.
No other company offers such a large selection of high quality turning tools!
%u2022 Principles of turning with CUT-GRIP and TOP-GRIP tools
%u2022 Finishing operations: diameter compensation
%u2022 Characteristic values of %u0394
%u2022 Turning at large depth of cut and high feeds
%u2022 High degree of accuracy with CUT-GRIP and TOP-GRIP tools
%u2022 Groove Turn Tools - Multifunction Operations
%u2022 Machining a radius or a chamfer
%u2022 Machining between walls
%u2022 Surface quality
%u2022 Optimizing internal machining
%u2022 Improving internal turning in a blind hole
%u2022 Calculation of required machine power
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The Complete Range
Our carefully planned, wide variety of indexable inserts is one of the highlights of the Pokolm-Voha program. A perfect complement to our milling cutter program, it offers a wide selection of carbide grades, geometries, and diverse application possibilities. The program provides an optimal solution for every task:
Diameters of 5 to 20 mm (radii of 2.5 to 10 mm), diverse shapes, carbide grades, and coatings – along with a great variety of milling cutter bodies, our patent-protected insert seats, and arbor systems – allow combinations in every possible way.
All Pokolm-Voha inserts have been developed based on shop-tested applications by our customers, and we improve our inserts to meet every new challenge. This constant and innovative developmental process, and a remarkably intensive cooperation with our carbide suppliers and coating partners, guarantee state-of-the-art types of inserts at all times.
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WhizCut offers a complete external and internal range of toolholders and carbide inserts specially developed for swiss automatic lathes. With this new technology WhizCut will help You improve productivity and reduce interruptions in production.
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ISO Inserts
The choice is yours
AMEC now offers a range of ISO Inserts specifically developed for use in its special product programme.
The combination of a tough, CVD coated substrate and an optimised geometry make them the first chioce for use in most combination tool applications.
If your combination tool is designed with QDSI 34™ inserts, it will be supplied complete with I.C. insert screws to suit
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KOMET® indexable inserts
Versatility as standard
With KOMET® indexable inserts and the corresponding
tool range, the user has at his disposal an extremely
capable concept for the machining of all types of
materials. Indexable inserts from KOMET® come in a
huge range. The characteristics of the main features of
the cutter geometry, such as the cutting angle, the
formation of the cutter tip and the rounding of the
cutting edge guarantee active cutting control, burr
minimisation, perfect surface quality, high stability,
optimum cutting force absorption and the possibility of
machining all types of materials.
Applications:
Indexable inserts for cast, aluminium,
steel and stainless steels
For solid drilling, rough boring, fine boring
and reaming
Your PLUS:
Active cutting control
Burr minimisation
Perfect surface quality
Optimum cutting force absorption
High stability
Different coatings
Cutting material highlights / Geometries:
Geometry 33 specially for the reduction of burr
formation and burr minimisation
Geometries 14, 15 and 16 for optimum cutting
control and perfect surface quality for rough
boring and fine boring
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Indexable Inserts
Carbide, Cermet, Ceramic
Turning, Boring
- indexable inserts positive, fixation by screw (for tool-holders with ISO code S...)
- negative inserts fixation by Lever (for tool-holders with ISO code P...)
Milling, Copy milling
Core drilling, Countersinking, Chamfering, Drilling
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The indexable insert PF 2 for finishing non-ferrous materials (ISO-N) is an extension to our PM2 geometry for medium machining and roughing.
The precision ground PF 2 with polished cutting face is convincing through high component precision and surface finishing. The innovative chip forming element ensures perfect chip breaking and the required degree of process reliability.
PF2- razor-sharo for ISO N
Maximum process reliability due to perfect chip breaking during NE machining
High component precision and surface finish thanks to the precision-ground indexable inserts with polished cutting face
A complete solution from WALTER: finishing with the PF2 geometry, medium machining and roughing with the PM2 geometry
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SHARK-Cut®...the high-performance drilling and turning system –
effective and productive!
• CNC polished inserts ( AWI / WI ), available optionally in coated or non-coated finish
• extremely efficient boring tools
• suitable for turning and boring
• four machining processes possible with one tool
• maximum precision and process dependability
• all holders complete with an internal coolant feed
• drilling depths up to 3xD
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For machining the desired part, we choose the most favourable manufacturing method. The fastest way of getting blanks is the direct pressing of the granulated powder by a corresponding tool and sintering afterwards. An alternative for complicated or bigger parts is the two step shaping method. Details: maximum possible are blanks up to Ø 190mm or a length of 300mm.
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T9000
To meet the continuously growing demands of modern tool concepts as to economic efficiency and productivity, Tungaloy designed the new T9000 series. The result of our intensive research and development is a modern cutting grade series, which stands for increased tool life at higher cutting speeds in machining operations of steel. Compared to traditional cutting materials, the new MT-CVD coated substrate has a unique design of each single coating layer. The patented new "Double-Bridge" coating technology stands for extremely increased adhesion of each single layer. Thus thicker coatings can be applied without weakening the adhesion between each single layer. These characteristics grant significantly increased wear resistance, thus allowing for higher cutting conditions.
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Carbide and Cermet Inserts
Grade Hardness (Hv) T.R.S. (kg/mm2) Applications
T110A 1,680 165 Finish turning of steels and stainless steels
T1200A 1,680 165 General purpose to finish turning of steel
and stainless steels
T2000Z 1,680 165 General purpose to finishing of steels
and stainless steels with ZX Coating
T3000Z 1,680 165 Medium to finish interrupted machining of
steel with ZX coating
T130Z 1,550 200 Turning of steels and stainless steels with
PVD coating
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ISCAR is introducing two new CBN (Cubic Boron Nitride) grades:
the IB55, mainly for hardened steel and IB85 for cast iron and hardened steel. Different CBN grades can optimize the performance in various applications, depending on workpiece composition and properties as well as the applied machining conditions.
IB55: For semi-finishing and finishing of hardened steel, even under interrupted conditions. This new grade will replace the current IB65.
IB85: For machining grey cast iron and cast iron with
hardness >45 HRc and heat-resistant alloys. The new IB85 offers an alternative to the current IB90 for most of the applications.
Note: IB65 and IB80 will be phased out gradually.
Insert Geometries:
All new IB55 and IB85 inserts have a single-tipped working corner. On their cutting edge both grades have a T-land of 0.14 x 20°. The IB55 grade also has a honing of 0.010-0.015 mm.
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Hard Turning
Nowadays, time consuming grinding processes are more and more replaced by hard turning operations. Various work piece profiles with smallest tolerances and different surface qualities can easily be machined without further grinding. Furthermore, dry machining is one positive side effect leading to reduction in production costs.
Tungaloy is a pioneer in the production and development of PCBN and ceramic cutting materials. Already since the early 60ies and 70ies these high performance cutting grades have been produced inhouse and successfully applied in various machining processes. Our know-how and state-of-the-art product research and development enable us to offer PCBN and ceramic cutting materials as complete service package to solve different machining problems. It is the combination of these two exceptional cutting materials which provides for highly economic machining and effective utilisation of both potentials in hard turning for continuous cutting up to heavily interrupted cutting.
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Grade SA7402
For use in: hardened steels and cast iron.
For finishing to semi-finishing.
- This grade was specifically designed for hardened steels.
- Excellent wear resistance with higher cutting speeds. High toughness
and thermal shock resistance.
- Alternative to CBN in stable conditions.
Grade SA8204
For use in: Rough and heavy interrupted machining of cast iron and high speed machining of cast iron.
- First choice for machining cast iron.
- High toughness and thermal shock resistance.
- Excellent wear resistance and strong edge strength.
- For use with or without coolant.
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Aluminum Machining Solution
TaeguTec now supplies exceptional wear resistant grades and chipbreakers for Aluminum machining.
The ML chipbreaker designed for sticky material demonstrates a high level of perfomance on roughing applications. Its sharp edge prevents chipping caused by built-up-edges. Alongside the ML is the FL, this solution for Aluminum can be applied to general machining and finish machining applications. It has a positive geometry and polished surface suited to non-ferrous materials.
FL
For medium to finish machining
Chipbreaker with sharp cutting edge and polished rake face to improve surface quality of machined components.
Uncoated grade
Recommended for turning of Aluminum Alloys and numerous non-ferrous materials.
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TaeguTec’s unique new HEX-TURN turning inserts offer exceptional performance and cost saving benefits. The 12 cutting edges of this hexagonal negative geometry insert will provide dramatically reduced production costs. Each corner of the insert contains a wiper geometry that enhances the quality of the machined surface even on high feed applications.
The HEX-TURN has been designed with two main chip breakers.
GU chipbreaker is for general turning applications on steel and cast iron.
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General chipbreakers can often cause vibration or premature inset chipping when trying to machining at high feed rates or increased depths of cut when machining a long or slender workpiece. The VF chipbreaker has been developed to avoid such situations when machining under these conditions.
Features
# Designed with a high positive rake and helix angle on the cutting edge, the insert tool life increases considerably by minimizing the heat generated during machining.
# Minmizes vibration when machining slender bars.
# Provides excellent surface finish.
# Suitable for cutting steel, mild steel, low carbon steel, stainless steel, and difficult to cut materials.
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Hard Turning with New “AH7516” Insert
Strength in versatility
Hard turning instead of grinding is now possible with the new
purpose developed CBN high performance grade AH7516.
The new “AH7516” grade is an ultra fine grain CBN-grade, with a special ceramic mix on a carbide base giving outstanding results in continuous cutting or light interrupted finishing of hardened steel
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YNMG16
YNMG is Tungaloy’s most recent innovative development to master difficult conditions in profiling and taper cutting. “Y” stands for a corner angle of 25°, which is 10° smaller than in conventional VNMG inserts. This innovative tool concept reduces undesired interference with the workpiece and realizes machining operations in restricted areas where 35° inserts are no longer applicable.
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Grade Hardness (Hv) T.R.S. (kg/mm2) Applications
BN100 400-4500 80 Turning of gray cast iron and exotic materials
BNX10 2800-3200 80-90 High speed continuous cutting of
hardened steels
BN250 3200-3500 100-110 Continuous to moderately
interrupted cutting of hardened and
cast irons
BNX20 3200-3400 95-110 High speed continuous cutting of
hardened steels (HrC 45-68)
BNX25 3000-3200 100-110 High speed continuous cutting of
hardened steels (HrC 45-68)
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Grade Hardness (Hv) Applications
DA2200 9,000-10,000 Finishing, roughing and interrupted
machining of aluminum and non-ferrous
materials
DA10 10,000-12,000 Machining of aluminum, copper, wood,
rubber, graphite and carbide
DA200 8,000-10,000 Interrupted cutting of non-ferrous alloys and
plastics
DA90 10,000-12,000 High-silicon aluminum alloys, ceramics and
carbide cutting
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Ultra- dex stocks all the inserts that our bars use
We also offer more the one grade
CDHB CDGW CPGW CCGW
CDGT CPMT CCMT DCMT
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Product : Inserts
ISO Cat. No : CNMG120402N-FP
CIS Cat. No : CNMG430FEP
Grade : T130Z (PVD Coated)
Chipbreaker FP type : Fine Finishing(Negative)
Stock: p : Tailor Made
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T9005
Combines a specially designed deformation-resistant substrate with a new CVD coating mainly composed of a thick alumina layer.
Excels in wear resistance in high-speed light cutting.
T9015
Combines a specially designed deformation and chipping resistant substrate with a new CVD coating mainly composed of a thick alumina layer.
Ensures very good resistance against crater wear and breakage in medium-duty turning.
T9025
Combines a specially designed wear and chipping resistant substrate with a new CVD coating mainly composed of a tough and fine grain columnar TiCN crystals.
Excels in impact and wear resistance in heavy duty turning.
T9035
Combines a specially designed tough hardmetal substrate with a new CVD coating mainly composed of a tough and fine grain columnar TiCN crystals.
Provides superior impact resistance in heavily interrupted turning.
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Secomax is a range of high performance cutting tool grades based on PCBN-Polycrystalline Cubic Boron Nitride.
The current range of Secomax grades are, CBN400C, CBN350, CBN300, CBN200, CBN150, CBN050C, CBN100 and CBN10. Secomax grades are formulated and specifically developed for machining hardened steel, pearlitic cast iron, hard iron and superalloys. When machining these materials with Secomax substantial reductions can be achieved in production costs. For example machining times compared to grinding can be reduced by up to 90 %. Secomax inserts can also outperform ceramics by more than 30 times when machining pearlitic cast iron. Capable of high stock removal rates and environmental benefits, Secomax offers many advantages compared to grinding.
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Chipbreaker for Profiling ZF/ZM type
Vastly expanded insert items! For machining of leadless steels as well as general steels, performs outstanding chip control in turning of rounded corner and taper.
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Diamond Innovations is focused on continuously providing new cutter options. Advanced engineered polycrystalline cutters are tailored to meet the needs of a diverse and demanding drilling industry. Six Sigma quality in the manufacturing process and sophisticated inspection procedures verify the consistency and uniform structure of each cutter.
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