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The Complete Range
Our carefully planned, wide variety of indexable inserts is one of the highlights of the Pokolm-Voha program. A perfect complement to our milling cutter program, it offers a wide selection of carbide grades, geometries, and diverse application possibilities. The program provides an optimal solution for every task:
Diameters of 5 to 20 mm (radii of 2.5 to 10 mm), diverse shapes, carbide grades, and coatings – along with a great variety of milling cutter bodies, our patent-protected insert seats, and arbor systems – allow combinations in every possible way.
All Pokolm-Voha inserts have been developed based on shop-tested applications by our customers, and we improve our inserts to meet every new challenge. This constant and innovative developmental process, and a remarkably intensive cooperation with our carbide suppliers and coating partners, guarantee state-of-the-art types of inserts at all times.
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WhizCut offers a complete external and internal range of toolholders and carbide inserts specially developed for swiss automatic lathes. With this new technology WhizCut will help You improve productivity and reduce interruptions in production.
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ISO Inserts
The choice is yours
AMEC now offers a range of ISO Inserts specifically developed for use in its special product programme.
The combination of a tough, CVD coated substrate and an optimised geometry make them the first chioce for use in most combination tool applications.
If your combination tool is designed with QDSI 34™ inserts, it will be supplied complete with I.C. insert screws to suit
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KOMET® indexable inserts
Versatility as standard
With KOMET® indexable inserts and the corresponding
tool range, the user has at his disposal an extremely
capable concept for the machining of all types of
materials. Indexable inserts from KOMET® come in a
huge range. The characteristics of the main features of
the cutter geometry, such as the cutting angle, the
formation of the cutter tip and the rounding of the
cutting edge guarantee active cutting control, burr
minimisation, perfect surface quality, high stability,
optimum cutting force absorption and the possibility of
machining all types of materials.
Applications:
Indexable inserts for cast, aluminium,
steel and stainless steels
For solid drilling, rough boring, fine boring
and reaming
Your PLUS:
Active cutting control
Burr minimisation
Perfect surface quality
Optimum cutting force absorption
High stability
Different coatings
Cutting material highlights / Geometries:
Geometry 33 specially for the reduction of burr
formation and burr minimisation
Geometries 14, 15 and 16 for optimum cutting
control and perfect surface quality for rough
boring and fine boring
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Indexable Inserts
Carbide, Cermet, Ceramic
Turning, Boring
- indexable inserts positive, fixation by screw (for tool-holders with ISO code S...)
- negative inserts fixation by Lever (for tool-holders with ISO code P...)
Milling, Copy milling
Core drilling, Countersinking, Chamfering, Drilling
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The indexable insert PF 2 for finishing non-ferrous materials (ISO-N) is an extension to our PM2 geometry for medium machining and roughing.
The precision ground PF 2 with polished cutting face is convincing through high component precision and surface finishing. The innovative chip forming element ensures perfect chip breaking and the required degree of process reliability.
PF2- razor-sharo for ISO N
Maximum process reliability due to perfect chip breaking during NE machining
High component precision and surface finish thanks to the precision-ground indexable inserts with polished cutting face
A complete solution from WALTER: finishing with the PF2 geometry, medium machining and roughing with the PM2 geometry
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- indexable inserts positive, fixation by screw (for tool-holders with ISO code S...)
- negative inserts fixation by Lever (for tool-holders with ISO code P...)
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ISO cast iron turning - The wonder cutting tool material
WAK 10new is the new wonder cutting tool material from Walter for turning grey and nodular cast iron, as well as for hard machining of steel materials.
This new indexable insert in a Tiger·tec® execution ensures the highest tool life, while simultaneously guaranteeing maximum process reliability.
This has enabled our engineers to set a new benchmark in terms of productivity.
WAK10 New - the wonder cutting tool material
Maximum tool life thanks to the new, high-heat resistant substrate
Maximum process reliability due to increased cutting edge stability
Maximum cutting speed due to 100% more aluminium oxide in the coating
The benchmark cutting tool material for cast iron machining
WAK family - the complete product range
NMA – the Safe one
- optimum for medium machining and roughing
- "classic" cast plate without chip breaker groove
T02020 – the Protected one
- 20° protection chamfer at the cutting edge
- maximum process reliability in cast iron machining
NM 5 – the Solid one
- low cutting forces due to positive chip breaker groove
- also perfect for inner machining of cast iron components
NM – the Quick one
- best surface finish
- halves the cycle time thanks to the "Wiper effect"
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SHARK-Cut®...the high-performance drilling and turning system –
effective and productive!
• CNC polished inserts ( AWI / WI ), available optionally in coated or non-coated finish
• extremely efficient boring tools
• suitable for turning and boring
• four machining processes possible with one tool
• maximum precision and process dependability
• all holders complete with an internal coolant feed
• drilling depths up to 3xD
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For machining the desired part, we choose the most favourable manufacturing method. The fastest way of getting blanks is the direct pressing of the granulated powder by a corresponding tool and sintering afterwards. An alternative for complicated or bigger parts is the two step shaping method. Details: maximum possible are blanks up to Ø 190mm or a length of 300mm.
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T9000
To meet the continuously growing demands of modern tool concepts as to economic efficiency and productivity, Tungaloy designed the new T9000 series. The result of our intensive research and development is a modern cutting grade series, which stands for increased tool life at higher cutting speeds in machining operations of steel. Compared to traditional cutting materials, the new MT-CVD coated substrate has a unique design of each single coating layer. The patented new "Double-Bridge" coating technology stands for extremely increased adhesion of each single layer. Thus thicker coatings can be applied without weakening the adhesion between each single layer. These characteristics grant significantly increased wear resistance, thus allowing for higher cutting conditions.
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Carbide and Cermet Inserts
Grade Hardness (Hv) T.R.S. (kg/mm2) Applications
T110A 1,680 165 Finish turning of steels and stainless steels
T1200A 1,680 165 General purpose to finish turning of steel
and stainless steels
T2000Z 1,680 165 General purpose to finishing of steels
and stainless steels with ZX Coating
T3000Z 1,680 165 Medium to finish interrupted machining of
steel with ZX coating
T130Z 1,550 200 Turning of steels and stainless steels with
PVD coating
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ISCAR is introducing two new CBN (Cubic Boron Nitride) grades:
the IB55, mainly for hardened steel and IB85 for cast iron and hardened steel. Different CBN grades can optimize the performance in various applications, depending on workpiece composition and properties as well as the applied machining conditions.
IB55: For semi-finishing and finishing of hardened steel, even under interrupted conditions. This new grade will replace the current IB65.
IB85: For machining grey cast iron and cast iron with
hardness >45 HRc and heat-resistant alloys. The new IB85 offers an alternative to the current IB90 for most of the applications.
Note: IB65 and IB80 will be phased out gradually.
Insert Geometries:
All new IB55 and IB85 inserts have a single-tipped working corner. On their cutting edge both grades have a T-land of 0.14 x 20°. The IB55 grade also has a honing of 0.010-0.015 mm.
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Hard Turning
Nowadays, time consuming grinding processes are more and more replaced by hard turning operations. Various work piece profiles with smallest tolerances and different surface qualities can easily be machined without further grinding. Furthermore, dry machining is one positive side effect leading to reduction in production costs.
Tungaloy is a pioneer in the production and development of PCBN and ceramic cutting materials. Already since the early 60ies and 70ies these high performance cutting grades have been produced inhouse and successfully applied in various machining processes. Our know-how and state-of-the-art product research and development enable us to offer PCBN and ceramic cutting materials as complete service package to solve different machining problems. It is the combination of these two exceptional cutting materials which provides for highly economic machining and effective utilisation of both potentials in hard turning for continuous cutting up to heavily interrupted cutting.
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Grade SA7402
For use in: hardened steels and cast iron.
For finishing to semi-finishing.
- This grade was specifically designed for hardened steels.
- Excellent wear resistance with higher cutting speeds. High toughness
and thermal shock resistance.
- Alternative to CBN in stable conditions.
Grade SA8204
For use in: Rough and heavy interrupted machining of cast iron and high speed machining of cast iron.
- First choice for machining cast iron.
- High toughness and thermal shock resistance.
- Excellent wear resistance and strong edge strength.
- For use with or without coolant.
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Aluminum Machining Solution
TaeguTec now supplies exceptional wear resistant grades and chipbreakers for Aluminum machining.
The ML chipbreaker designed for sticky material demonstrates a high level of perfomance on roughing applications. Its sharp edge prevents chipping caused by built-up-edges. Alongside the ML is the FL, this solution for Aluminum can be applied to general machining and finish machining applications. It has a positive geometry and polished surface suited to non-ferrous materials.
FL
For medium to finish machining
Chipbreaker with sharp cutting edge and polished rake face to improve surface quality of machined components.
Uncoated grade
Recommended for turning of Aluminum Alloys and numerous non-ferrous materials.
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TaeguTec’s unique new HEX-TURN turning inserts offer exceptional performance and cost saving benefits. The 12 cutting edges of this hexagonal negative geometry insert will provide dramatically reduced production costs. Each corner of the insert contains a wiper geometry that enhances the quality of the machined surface even on high feed applications.
The HEX-TURN has been designed with two main chip breakers.
GU chipbreaker is for general turning applications on steel and cast iron.
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CUT-GRIP
ISCAR has an extensive line of Grip products for parting and groove-turn applications. Turning inserts are available in single and double-ended conventional configurations or in ISCAR's unique double-ended twisted geometry for unlimited depth of penetration. The Grip families also include the largest variety of grooving widths available in today's market for external, internal and facing applications. Also featured is the versatile HELIGRIP multifunctional turning insert, capable of performing 8 different applications.
ISCAR provides a combination of a large variety of chipformers and the most advanced grades for the best performance and longest tool life. Strict production procedures in ISCAR's QS-9000 certified manufacturing facility guarantee reliability and repeatability for the ultimate in production control.
No other company offers such a large selection of high quality turning tools!
%u2022 Principles of turning with CUT-GRIP and TOP-GRIP tools
%u2022 Finishing operations: diameter compensation
%u2022 Characteristic values of %u0394
%u2022 Turning at large depth of cut and high feeds
%u2022 High degree of accuracy with CUT-GRIP and TOP-GRIP tools
%u2022 Groove Turn Tools - Multifunction Operations
%u2022 Machining a radius or a chamfer
%u2022 Machining between walls
%u2022 Surface quality
%u2022 Optimizing internal machining
%u2022 Improving internal turning in a blind hole
%u2022 Calculation of required machine power
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General chipbreakers can often cause vibration or premature inset chipping when trying to machining at high feed rates or increased depths of cut when machining a long or slender workpiece. The VF chipbreaker has been developed to avoid such situations when machining under these conditions.
Features
# Designed with a high positive rake and helix angle on the cutting edge, the insert tool life increases considerably by minimizing the heat generated during machining.
# Minmizes vibration when machining slender bars.
# Provides excellent surface finish.
# Suitable for cutting steel, mild steel, low carbon steel, stainless steel, and difficult to cut materials.
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The grooving inserts are a combination of ground profile and sintered chip-breaker.
* Same toolholder for grooving and threading.
* Minimum investment in tooling.
* Three cutting edges.
* Precision ground.
* Improved chip control.
* Also available for Snap Ring grooves.
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Insert Model
# TDXU has an advanced chipbreaker that will produce thin and narrow chips in grooving applications. The low cutting force design of TDXU insert permits it to be applied at higher machining conditions than normal, yet maintain an ability to evacuate chips without causing damage to the workpiece.
# TDXU can be used on the following seven machining processes.
External Grooving & Turning – Face Grooving & Turning
Internal Grooving & Turning – Parting-off
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Hard Turning with New “AH7516” Insert
Strength in versatility
Hard turning instead of grinding is now possible with the new
purpose developed CBN high performance grade AH7516.
The new “AH7516” grade is an ultra fine grain CBN-grade, with a special ceramic mix on a carbide base giving outstanding results in continuous cutting or light interrupted finishing of hardened steel
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YNMG16
YNMG is Tungaloy’s most recent innovative development to master difficult conditions in profiling and taper cutting. “Y” stands for a corner angle of 25°, which is 10° smaller than in conventional VNMG inserts. This innovative tool concept reduces undesired interference with the workpiece and realizes machining operations in restricted areas where 35° inserts are no longer applicable.
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GC4220
Sandvik Coromant’s new GC4220 grade promises 20-30% improvement in productivity against the current grade thanks to the latest developments in grade technology and an improved substrate and coating. Suitable for use in medium to rough milling at the elevated temperatures created by high speed milling or hard materials, grade GC4220 provides security and predictability to maximize productivity and optimize high metal removal rate. This GC4220 grade guarantees better security at higher speeds and higher feed rates than GC4020, good performance in unmanned production plus higher metal removal rate. The special strength of GC4220 lies in its resistance to crater wear and plastic deformation, common wear problems when running at high speeds and feeds. With its improved edge line strength and bulk toughness and its capacity to withstand increased cutting data, GC4220 is more predictable in dry milling, face and profile milling and ensures a good surface finish.
GC4230
New insert grade GC4230 from Sandvik Coromant is a highly versatile and all round performer, optimized for light to heavy milling of alloyed and unalloyed steels. Designed to meet the demands of modern machining, it is equally effective in both wet and dry conditions and at medium to high speeds. With improved properties providing maximum resistance to all wear types, GC4230 offers the confidence to increase cutting speed and metal removal rate, for a large boost to milling performance. Stressless coating technologies help to ensure this new grade brings improved edge line toughness far beyond standard CVD grades - for a trouble free machining experience in all applications.
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Grade Hardness (Hv) T.R.S. (kg/mm2) Applications
BN100 400-4500 80 Turning of gray cast iron and exotic materials
BNX10 2800-3200 80-90 High speed continuous cutting of
hardened steels
BN250 3200-3500 100-110 Continuous to moderately
interrupted cutting of hardened and
cast irons
BNX20 3200-3400 95-110 High speed continuous cutting of
hardened steels (HrC 45-68)
BNX25 3000-3200 100-110 High speed continuous cutting of
hardened steels (HrC 45-68)
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Grade Hardness (Hv) Applications
DA2200 9,000-10,000 Finishing, roughing and interrupted
machining of aluminum and non-ferrous
materials
DA10 10,000-12,000 Machining of aluminum, copper, wood,
rubber, graphite and carbide
DA200 8,000-10,000 Interrupted cutting of non-ferrous alloys and
plastics
DA90 10,000-12,000 High-silicon aluminum alloys, ceramics and
carbide cutting
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Two types of inserts are offered. The main are grounded profile and chip breaker inserts, delivering high quality threads, offered in a big variety of grades and coatings to fit all manufacturing purposes.
Within this range we offer also Ultra - Miniature and Miniature inserts for threading bores as small as 6mm diameter, Vertical (on edge) inserts, Multitooth inserts and U � Type inserts
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M -TYPE INSERTS
High Profile Accuracy
Every insert has an indexable accuracy of 0.015mm guaranteed.
Cost Advantage
TaeguTec uses advanced technology to ensure economical production and a high level of accuracy. This guarantees the customer improved performance and product consistency
Excellent Chip Control
A unique chipformer delivers outstanding performance.
Clear and Easy Identification
The designation mark on the insert clearly defines application, thread standard and pitch.
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Revolutionary newly developed threading insert with chipformer for internal and external machining
- Highly economical
- Excellent process reliability and increased productivity thanks to the unique chipformer in combination with the new grade AH740
- Suitable for a wide range of applications including difficult-to-cut materials
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CUT-GRIP offers the complete solution for internal machining of grooving and turning applications.
HELITURN is ISCAR's insert with 4 cutting edges, especially essential in roughing applications where high removal rates are desired.
FEEDTURN, with 2 cutting edges ensures a high degree of stability, even at high feeds.
PENTACUT, for multifunction applications including grooving, parting, recessing and chamfering.
ISOTURN features interchangeable boring heads mounted on carbide shanks.
JET-CUT is a new family of tools for grooving and parting of hard materials, similar to the DO-GRIP but with 3 times the output due to internal coolant.
MODULAR-GRIP has all Grip systems in a single tool, for parting, turning, grooving and facing
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