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WhizCut offers a complete external and internal range of toolholders and carbide inserts specially developed for swiss automatic lathes. With this new technology WhizCut will help You improve productivity and reduce interruptions in production.
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Inserts
- focus on quality in grade selection
- consistent development of substrates
- high precision ground indexable inserts
- new high-performance coatings |
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| For machining the desired part, we choose the most favourable manufacturing method. The fastest way of getting blanks is the direct pressing of the granulated powder by a corresponding tool and sintering afterwards. An alternative for complicated or bigger parts is the two step shaping method. Details: maximum possible are blanks up to Ø 190mm or a length of 300mm. |
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The Complete Range
Our carefully planned, wide variety of indexable inserts is one of the highlights of the Pokolm-Voha program. A perfect complement to our milling cutter program, it offers a wide selection of carbide grades, geometries, and diverse application possibilities. The program provides an optimal solution for every task:
Diameters of 5 to 20 mm (radii of 2.5 to 10 mm), diverse shapes, carbide grades, and coatings – along with a great variety of milling cutter bodies, our patent-protected insert seats, and arbor systems – allow combinations in every possible way.
All Pokolm-Voha inserts have been developed based on shop-tested applications by our customers, and we improve our inserts to meet every new challenge. This constant and innovative developmental process, and a remarkably intensive cooperation with our carbide suppliers and coating partners, guarantee state-of-the-art types of inserts at all times. |
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GC4220
Sandvik Coromant’s new GC4220 grade promises 20-30% improvement in productivity against the current grade thanks to the latest developments in grade technology and an improved substrate and coating. Suitable for use in medium to rough milling at the elevated temperatures created by high speed milling or hard materials, grade GC4220 provides security and predictability to maximize productivity and optimize high metal removal rate. This GC4220 grade guarantees better security at higher speeds and higher feed rates than GC4020, good performance in unmanned production plus higher metal removal rate. The special strength of GC4220 lies in its resistance to crater wear and plastic deformation, common wear problems when running at high speeds and feeds. With its improved edge line strength and bulk toughness and its capacity to withstand increased cutting data, GC4220 is more predictable in dry milling, face and profile milling and ensures a good surface finish.
GC4230
New insert grade GC4230 from Sandvik Coromant is a highly versatile and all round performer, optimized for light to heavy milling of alloyed and unalloyed steels. Designed to meet the demands of modern machining, it is equally effective in both wet and dry conditions and at medium to high speeds. With improved properties providing maximum resistance to all wear types, GC4230 offers the confidence to increase cutting speed and metal removal rate, for a large boost to milling performance. Stressless coating technologies help to ensure this new grade brings improved edge line toughness far beyond standard CVD grades - for a trouble free machining experience in all applications. |
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GC4205
Sandvik Coromant completes its New Insert Generation with the introduction of GC4205, the first choice new insert grade for steel turning at high speeds and high metal removal rates under stable conditions. The new grade has an extended performance range, from roughing to medium and semi-finishing, and withstands operations where high cutting temperatures are generated.
GC4215
A new steel turning grade from Sandvik Coromant, GC4215 delivers higher performance machining results across a wide steel application area and enables increased cutting data in wet and dry conditions. Advanced grade technology has allowed GC4215 to improve productivity without losing security in the P15 area for roughing to finishing and at continuous to light intermittent cuts in P10 to P20 applications. It is the latest addition to the New Insert Generation from Sandvik Coromant.
GC4225
GC4225 from Sandvik Coromant represents the next generation of P25 grades to enhance machining performance in the general steel turning area. GC4225 has an improved capacity to adapt to variations in workpiece material and operational demands towards the tougher end of applications, thus providing more versatility. The new black and yellow grade provides a new potential for increasing productivity through higher cutting data, backed up by improved reliability. |
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SHARK-Cut®...the high-performance drilling and turning system –
effective and productive!
• CNC polished inserts ( AWI / WI ), available optionally in coated or non-coated finish
• extremely efficient boring tools
• suitable for turning and boring
• four machining processes possible with one tool
• maximum precision and process dependability
• all holders complete with an internal coolant feed
• drilling depths up to 3xD |
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Secomax is a range of high performance cutting tool grades based on PCBN-Polycrystalline Cubic Boron Nitride.
The current range of Secomax grades are, CBN400C, CBN350, CBN300, CBN200, CBN150, CBN050C, CBN100 and CBN10. Secomax grades are formulated and specifically developed for machining hardened steel, pearlitic cast iron, hard iron and superalloys. When machining these materials with Secomax substantial reductions can be achieved in production costs. For example machining times compared to grinding can be reduced by up to 90 %. Secomax inserts can also outperform ceramics by more than 30 times when machining pearlitic cast iron. Capable of high stock removal rates and environmental benefits, Secomax offers many advantages compared to grinding.
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| Diamond Innovations is focused on continuously providing new cutter options. Advanced engineered polycrystalline cutters are tailored to meet the needs of a diverse and demanding drilling industry. Six Sigma quality in the manufacturing process and sophisticated inspection procedures verify the consistency and uniform structure of each cutter. |
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Due to unbeatable wear resistance hardness and hot hardness SPK-Ceramics established itself as an ideal cutting material for mass production of cast iron parts, hard rolls and hardened steel. Machining speed is increased, production time shortened, output, productivity and efficiency are highly improved.
A wide range of products for SPK-WURBON® is completing the range of cutting materials for high performance machining of cast iron and hardened steel.
SPK-Cermets achieve best surface qualities and dimensional accuracy of the work pieces in finishing steel. They are ideal suited for finishing and fine finishing operations with low chip cross sections and uniform depths of cut.
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Grade SA7402
For use in: hardened steels and cast iron.
For finishing to semi-finishing.
- This grade was specifically designed for hardened steels.
- Excellent wear resistance with higher cutting speeds. High toughness
and thermal shock resistance.
- Alternative to CBN in stable conditions.
Grade SA8204
For use in: Rough and heavy interrupted machining of cast iron and high speed machining of cast iron.
- First choice for machining cast iron.
- High toughness and thermal shock resistance.
- Excellent wear resistance and strong edge strength.
- For use with or without coolant. |
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QuadCut Internal:
QuadCut Internal offers exceptional strength, accuracy, and flexibility for your external threading operations. Our two and four-sided design delivers improved tool life and faster threading. |
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QuadCutOff:
The tool are made of speed steel and used for parting off. The unique design with four edges delivers improved tool life and cost savings. Compared to conventional parting off tools in hard-metal the speed steel do not crack that easily. |
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Hard Turning with New “AH7516” Insert
Strength in versatility
Hard turning instead of grinding is now possible with the new
purpose developed CBN high performance grade AH7516.
The new “AH7516” grade is an ultra fine grain CBN-grade, with a special ceramic mix on a carbide base giving outstanding results in continuous cutting or light interrupted finishing of hardened steel |
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| A new generation of inserts is taking the world of metal cutting by storm. They are faster, safer, harder, tougher and more versatile than anything that has gone before. That’s right. The new insert generation leave no room for compromise. |
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VP1505
Features
• Thick 18 micron MT-CVD TiCN/Al2O3/TiC coating
• Unique gray/black coating used only by Valenite
• Predictable tool life and edge line strength
• Compliments VP1510 on continuous high-speed K05 finishing applications
• Micrograin substrate
• Smooth surface coating, polished on the rake surface
Benefits
• Allows for high speeds, feeds and enhanced flaking resistance
• Easy identification of used insert edges
• Provides a comprehensive tool line-up for cast iron roughing to finishing of all automotive components
• Provides excellent wear and heat resistance at high speeds
• Reduces build-up of ferritic nodular iron
• Reliable performance |
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QuadCut External:
QuadCut External offers exceptional strength, accuracy, and flexibility for your external threading operations. Our four-sided design delivers improved tool life and faster threading. |
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Improved levels of performance across the board from these two steel turning stars
These steel grades complement each other perfectly sharing the same hard line approach to metal cutting. They are durable, versatile, predictable and secure and with their no compromising attitude you have the best solutions in steel turning.
GC4225 is the first choice from roughing to finishing, whether small part machining, bar peeling, or parting and grooving, it even makes light of heavy turning.
When GC4235 is for :
- deal for demanding difficult surfaces, interrupted cuts and lower speeds
- Even works well in stainless steels
- Secure enough to run in unmanned and automated production even in unstable conditions
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