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- indexable inserts positive, fixation by screw (for tool-holders with ISO code S...)
- negative inserts fixation by Lever (for tool-holders with ISO code P...)
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ISO cast iron turning - The wonder cutting tool material
WAK 10new is the new wonder cutting tool material from Walter for turning grey and nodular cast iron, as well as for hard machining of steel materials.
This new indexable insert in a Tiger·tec® execution ensures the highest tool life, while simultaneously guaranteeing maximum process reliability.
This has enabled our engineers to set a new benchmark in terms of productivity.
WAK10 New - the wonder cutting tool material
Maximum tool life thanks to the new, high-heat resistant substrate
Maximum process reliability due to increased cutting edge stability
Maximum cutting speed due to 100% more aluminium oxide in the coating
The benchmark cutting tool material for cast iron machining
WAK family - the complete product range
NMA – the Safe one
- optimum for medium machining and roughing
- "classic" cast plate without chip breaker groove
T02020 – the Protected one
- 20° protection chamfer at the cutting edge
- maximum process reliability in cast iron machining
NM 5 – the Solid one
- low cutting forces due to positive chip breaker groove
- also perfect for inner machining of cast iron components
NM – the Quick one
- best surface finish
- halves the cycle time thanks to the "Wiper effect"
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CUT-GRIP offers the complete solution for internal machining of grooving and turning applications.
HELITURN is ISCAR's insert with 4 cutting edges, especially essential in roughing applications where high removal rates are desired.
FEEDTURN, with 2 cutting edges ensures a high degree of stability, even at high feeds.
PENTACUT, for multifunction applications including grooving, parting, recessing and chamfering.
ISOTURN features interchangeable boring heads mounted on carbide shanks.
JET-CUT is a new family of tools for grooving and parting of hard materials, similar to the DO-GRIP but with 3 times the output due to internal coolant.
MODULAR-GRIP has all Grip systems in a single tool, for parting, turning, grooving and facing
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PVD coated carbides consist of a cemented carbide substrate over which titanium compound such as TiN is coated to about 1 to 3 µm thick by means of a physical vapor deposition (PVD) method. Because of the lower coating temperature, the substrate does not form any brittle harmful layer and can maintain the original shape and dimension. The Ti(C, N, O) base coating is superior to TiN coating in wear resistance and (Ti, Al)N base coating has a higher resistance to oxidation. Due to the excellent toughness of both the coating and substrate, these grades are suitable for interrupted cutting. Their sharp cutting edge allows the grades to be used for cutting difficult-to-cut materials which tend to be work-hardened
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Turning Inserts and Inserts
Kennametal offers a wide variety of inserts, toolholders, and boring bars to boost lathe productivity and profitability. The KENNA PERFECT Selection System of grades, geometries, and application guidelines provides optimal solutions for metalcutting needs - no matter the workpiece material. Inserts are available in flat top and chip control geometries with both molded and ground peripheries, compatible with clamping, indexing, and screw-on holders.
K-Lock Inserts
Ideal for deep grooving and profiling
Kendex Negative & Dimple Style Inserts
Higher speed turning on cast iron, hardened materials, and high-temperature alloys.
Kendex Positive and V-Bottom Inserts
A complete line of carbide and advanced material inserts for high-speed machining on steel, hardened material, and high-temperature alloys.
Kenloc Inserts
The first choice for general machining of all materials on medium to large lathes.
Screw On Inserts
The first choice for ID turning of all materials and OD turning on small to medium-sized lathes.
Top Notch Profiling Inserts
The first choice for high-production profiling.
Top Notch Turning Inserts
The first choice for high-speed roughing and finishing of cast iron parts.
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Long, predictable and reliable tool life summarize the grades in the Seco Tools' assortment of general turning grades. "Double your tool life", "Solutions to the stainless challenge" and "The ultimate grade" are attributes given to these grades.
Seco Tools' general turning program consists of three parts - TK1000™ and TK2000™, the Duratomic grades TM2000™, TM4000™ and TP2500™.
The General Turning Grades:
TP1500
TP1500 is an extremely wear resistant grade ideally suited for high speed turning operations in various kinds of steel.
MR6 Chipbreaker
MR6 is designed for peak performance in medium-rough turning of steels.
TS2000/TS2500
Inserts that cut faster, work harder and lasts longer. A new generation of grades for heat resistant alloys.
TP2500
Long, predictable tool life and the probability for an increase in cutting data make TP2500 the obvious choice for high volume and limited/unmanned production.
TM2000 AND TM4000
Duratomic is the main reason for the exceptional tool life and capability for increased cutting data. It makes TM2000/TM4000 the easy choices for high volume and unmanned production.
TK1000 AND TK2000
TK1000 and TK2000 have been developed for cast iron turning and provide reliability, improved cutting data and increased tool life.
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Improved levels of performance across the board from these two steel turning stars
These steel grades complement each other perfectly sharing the same hard line approach to metal cutting. They are durable, versatile, predictable and secure and with their no compromising attitude you have the best solutions in steel turning.
GC4225 is the first choice from roughing to finishing, whether small part machining, bar peeling, or parting and grooving, it even makes light of heavy turning.
When GC4235 is for :
- deal for demanding difficult surfaces, interrupted cuts and lower speeds
- Even works well in stainless steels
- Secure enough to run in unmanned and automated production even in unstable conditions
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Designed to enhance productivity, Turning inserts with new coatings and geometries to meet the demands of any application - work piece material, heat treatment and part configuration. Wiper inserts for high feed finishing and semi-finishing. Also available is the unique new Back Facing inserts - chip control for difficult out-facing applications.
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Modular high-performance CNC-turn-mill-centers
The UniCen is a turning and milling center with integrated B-axis where all requirements for complete machining have already been implemented: turning, milling, drilling and thread-cutting all on one machine. The workpiece is loaded on one machine only and can then be finished completely. With up to five interpolating axes even complex free form faces can be machined.
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The Unicom 6000 machining centre is ideally suited for vertical turning and multi-sided machining of complex components. This highly flexible and powerful machining centre for complete machining results from the continuous development of vertical machining centres over a period of more than 25 years.
The concept of Unicom 6000 is based on a moving table with integrated carousel turning station and an interface that can receive pallets of up to 2.500 mm in diameter. The table movement is designated as Y-axis and it runs underneath a traverse with cross slide and spindle carrier. The movements of cross slide and spindle carrier are designated as X-and Z-axis respectively.
Unicom 6000:
4-Axes complete machining centre with HSK100-A interface, carousel turning station and pallet changer. The machine can be equipped with a right angular head or a universal head, in combination with C-axis mode in the carousel turning station.
Unicom 6000-HV:
5-Axes complete machining centre with carousel turning station, pallet changer and HSK 63-A interface in the integrated Unisign Nutator NC machining head as 5th axis, in combination with C-axis mode in the carousel turning station. This configuration is capable of 5-axes machining of complex components.
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Highly productive milling-turning centers with one (MT) or two (MT-TWIN) milling spindles and one or two turning spindle(s) for complete machining of semi-finished products and saw sections.
Maximum workpiece quality by complete machining on one machining center. Workpiece clamping is done by means of clamping chuck or device.
The MT-S is designed for highest flexibility and ideal for small batches. The MT and MT-TWIN series offer maximum productivity for medium and large batches.
Reduction of costs per part by up to 30 % thanks to TWIN technology and 5-axes complete machining.
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The Leonard machines are a complete and modular range of Horizontal Lathes for the machining on medium to large work pieces with highest performances in terms of rigidity for rough operations and precision for finishing operations. The main feature of these machines is the technology of the preloaded Hydrostatic ways which are successfully used for both cross and longitudinal slides.
Other machining operations can be performed with the Leonard system, like Boring, Milling or Drilling operations. The different working units can be Combined on a column with rotating base ("B" Axis) or on different Pallets to be manually or automatically installed in the carriage.
The Leonard lathe can be supplied with different type of Steady rests according to the work piece and the required machining.On demand different accessories are available like the work piece probe, the tool probe and the Automatic tool changer.
Safop has developed some special system for the measuring of high sophisticated work pieces like the turbine rotors. The Run Out Measurement System and Blade Measurement System are used with success by the main producers of this type of work pieces.
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Drilling
Machining with coolant supply through the tool, regardless if the tool is in radial, axial or in an inclined position. Accuracy-killing changes between various machines is avoided.
Thanks to very high feed forces and high power also at low speed drills with large diameter can be used with optimum performance. A single look into the speed-power-diagram or the speed-torque-diagram shows the difference...
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T-holder
TaeguTec has improved upon its own ISO compliant T-holder style clamping system to provide enhanced stability and clamping forces due to its improved mounting an clamping system design. TaeguTec has changed the shape of the clamp to prevent unexpected breakages and it has increased the shim size to stabilise insert mounting. These new measures provide exceptional tool life.
The T-holder will replace many kinds of conventional clamping holders, such as lever lock and multi lock clamping system. Many types of insert can be mounted upon the T-holder as opposed to using conventional holders.
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Rated the best collet chuck on the market.
- Balanced to 18,000 RPM @ G2.5
- 0.0001" runout from shank to collet pocket.
- Inspection report included with each holder detailing accuracy and balance.
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High accuracy toolholder featuring one action double clamping , with strong and positive clamping , with strong and positive clamping power requiring few parts
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Choose from a variety of toolholders, boring bars, cartridges, or modular systems to maximize lathe productivity.
Cartridges
Available in large range of lead angle geometries and various insert styles. Completely interchangeable in any bar, head, or tooling block manufactured to ANSI or ISO standards
Interchangeable Head Boring System
Composite, De-Vibrator, and Tunable bars perfect for machining at extended lengths without chatter, increased metal removal rates, and high precision.
KM Micro
Versatile, economical, and quick, this system is Kennametal proprietary, and it can be used to hold the conventional turning, threading, and grooving inserts. Available in shank sizes 16mm and below.
Kendex (for ID and OD machining)
Top clamp and MTS: These two systems provide the optimum pressure and additional chip wear protection for Kendex inserts.
Kenloc Combination Toolholder (for ID and OD machining)
The widely used combination holder with top clamp and pin has the largest range of sizes for all your Kenloc insert applications.
Screw On (for ID and OD machining)
Ideal for profiling and small part applications, these holders are popular for their precision, wide range of lead angles, and performance
Top Notch Turning (for ID and OD machining)
Robustness is the key: This system has been specifically engineered for cast iron machining applications.
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Toolholders
Improved Performance
. Greater Stability - allows higher feed rates without vibration
. Greater Accuracy - reliable clamping helps maintain close tolerances
. More Secure - new clamp feature grips the insert in two directions downward and back to pocket wall
. Easy Change Out - only one key required to change inserts
. Tolerances - less scrap with reduced measuring cuts required
. Flexibility - reduce inventory stock with total interchangeability of clamps and shims
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